Pepperl+Fuchs PCV100-F200-B17-V1D-6011 User manual

R
Safe Position Detection
with PCV100-F200-B17-
V1D-6011
Data Matrix Positioning
System for TIA Portal
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
try, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"
Safe Position Detection with PCV100-F200-B17-V1D-6011

Safe Position Detection with PCV100-F200-B17-V1D-6011
3
1 Introduction................................................................................. 4
1.1 Content of this Document ................................................................... 4
1.2 Target Group, Personnel...................................................................... 4
1.3 Symbols Used ...................................................................................... 4
2 Product Description ................................................................... 6
2.1 System Requirements ......................................................................... 6
3 Installation................................................................................... 7
3.1 Mechanical Structure........................................................................... 7
3.2 Electrical Connection .......................................................................... 8
3.3 PROFINET Connection ........................................................................ 9
3.4 PLC Hardware Configuration ............................................................ 10
4 Software..................................................................................... 13

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Safe Position Detection with PCV100-F200-B17-V1D-6011
Introduction
1Introduction
1.1 Content of this Document
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
■Product identification
■Delivery, transport, and storage
■Mounting and installation
■Commissioning and operation
■Maintenance and repair
■Troubleshooting
■Dismounting
■Disposal
The documentation comprises the following parts:
■This document
■Datasheet
In addition, the documentation may comprise the following parts, if applicable:
■EU-type examination certificate
■EU declaration of conformity
■Attestation of conformity
■Certificates
■Control drawings
■Instruction manual
■Other documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation,
commissioning, operation, maintenance, and dismounting of the product. The personnel must
have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid
property damage.
Note!
Visit www.pepperl-fuchs.com to access further documentation for full information about the
product.

Safe Position Detection with PCV100-F200-B17-V1D-6011
Introduction
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Depending on the risk level, the warning messages are displayed in descending order as
follows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note!
This symbol brings important information to your attention.

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Safe Position Detection with PCV100-F200-B17-V1D-6011
Product Description
2 Product Description
To ensure safe position detection, two PCV100-F200–B17-V1D-6011 readers are used based
on the Data Matrix code. The two readers for the reflected light positioning system are fitted at a
defined distance from one another to ensure safe position detection. The readers are
connected to a fail-safe SIMATIC CPU S7–1500 via PROFINET.
The position values determined by the readers are processed in the control panel. The control
panel uses these values to determine a safe position. The data is evaluated by two program
modules created using Step 7 Safety (TIA Portal). One module determines the safe position
around continuous code tapes, the other module determines the safe position in the case of
code jumps.
For applications focused on safety, with TIA program modules it must be possible to provide a
safety function in line with EN ISO 13849–1 that you can then have certified.
2.1 System Requirements
■SIMATIC S7 Safety PLC version S7–1510 S and up.
The application can be used for the SIMATIC Step 7 Safety TIA Portal.

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3 Installation
3.1 Mechanical Structure
Secure the two readers on a moving part of the system such that they are mechanically stable.
The readers must be secured at a defined distance from one another. Both readers must read
the same code tape.
The maximum distance is 5000 mm.
The master reader returns the position value for outputting the position. A second control
reader verifies the position. Mount the control reader in a position rotated by 180°. Mount the
master reader in the main conveying direction at the front and the control reader at the back. If
necessary, you can invert the mounting.
Attach the code tape in the main conveying direction ascending. In case of breaks in the
support rail, e.g., due to track switches or expansion joints, the code tape must be interrupted
for 20 mm (= 2 grids on the code). The area of the code tape between 0 mm and 50 mm must
not be used. Note that in the case of code jumps (code tape beginning with a new position
value), the counting direction of the code tape is the same on both sides of the code jump. This
applies in particular to code jumps at moving transitions (track switches, jacks, rotary tables). A
maximum of one code jump is permitted between the two readers.
For details of further requirements with regard to routing the code tape, securing the device and
handling the electrical connection of the readers, refer to the manual for the readers. The
manual "PCV...-F200-B17-V1D" can be found on the Pepperl+Fuchs website at www.pepperl-
fuchs.com.
Safe Position Detection PCV…-F200-B17-V1D —Example

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Safe Position Detection with PCV100-F200-B17-V1D-6011
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3.2 Electrical Connection
The PCV... reader is connected to the side of the housing by means of an 8-pin M12 x 1
connector plug. This connection is used to provide the power supply and communicate with the
Vision Configurator. The configurable inputs and outputs for the reader are also available on
this connection.
Figure 3.1
Figure 3.2
Color Assignment
Pepperl+Fuchs single-ended female cordsets are manufactured in accordance with EN 60947-
5-2. When using a type V19-... single-ended female cordset with an open cable end () on the
Main connection, the following color assignment applies:
Communication
PROFINET is used for communication.
Connector Assignment
Connection Pin Strand Color Color Abbreviation
1White WH
2Brown BN
3Green GN
4Ye l l o w YE
5Gray GY
6Pink PK
7Blue BU
8Red RD
1
2
3
4
5
6
7
8
OUT 2 / IN 2
+ UB
USB_DM
USB_DP
OUT 1
IN 1
GND
OUT 3 / IN 3
Main
1
4
6
7
8
53
2
Main

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Shielding Cables
The shielding of connection lines is required to suppress electromagnetic interference.
Establishing a low resistance or low impedance connection with the conductor or equipotential
bonding circuit is a particularly important factor in ensuring that these interference currents do
not become a source of interference themselves. Always use connection lines with braided
shield; never use connection lines with a film shield. The shield is integrated at both ends, i.e.,
in the switch cabinet or on the controller and on the read head. The grounding terminal
available as an accessory allows easy integration in the equipotential bonding circuit.
In exceptional cases, the shielding of a connection at one end may be more favorable if
■An equipotential bonding cable is not laid or cannot be laid.
■A film shield is used.
The following points relating to shielding must also be noted:
■Use metal cable clips that cover large areas of the shield.
■After installing the cable shield in the control cabinet, place it directly on the equipotential
bonding rail.
■Direct the protective grounding connections to a common point in a star configuration.
■The cross-section of the cables used for grounding should be as large as possible.
Additional Ground Connection
3.3 PROFINET Connection
The PCV... read head is connected to PROFINET via two 4-pin, D-coded device sockets, M12
x 1, PROFINET 1 and PROFINET 2, on the side of the housing.
Figure 3.3
Order Designation Description
PCV-SC12 Clip for mounting an additional ground
connection.
PCV-SC12A
Caution!
Damage to the device
Connecting an alternating current or excessive supply voltage can damage the device or cause
the device to malfunction.
Electrical connections with reversed polarity can damage the device or cause the device to
malfunction.
Connect the device to direct current (DC). Ensure that the supply voltage rating is within the
specified device range. Ensure that the connecting wires on the female cordset are connected
correctly.
1
2
3
4
TX +
RX +
TX -
RX -
Bus

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Figure 3.4
For details of suitable PROFINET cables, .
3.4 PLC Hardware Configuration
Modules Status_1 and X-Position_1 are required as a minimum when configuring the hardware
for the reader in order to ensure safe position detection. Additional modules for specific
evaluations can be added if necessary.
Figure 3.5 Modules contained in the hardware configuration
To determine the safe position, the following settings are required when configuring the
readers:
Connector Assignment
Profinet 1 & 2
1
3
42