Pepperl+Fuchs PMI360DV-F130-IU-V15 User manual

PMI360DV-F130-IU-V15
Inductive angle positioning
system
Manual

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.)
in its most recent version as well as the supplementary clause: "Expanded reservation of proprietor-
ship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: [email protected]perl-fuchs.com
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [email protected].com
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [email protected]
https://www.pepperl-fuchs.com

3
PMI360DV-F130-IU-V15
Contents
2020-01
1 Introduction................................................................................................................ 4
2 Declaration of Conformity......................................................................................... 5
3 Safety .......................................................................................................................... 6
3.1 Symbols Used ................................................................................................ 6
3.2 Intended use .................................................................................................. 6
3.3 General safety instructions .......................................................................... 6
4 Product Description .................................................................................................. 7
4.1 Use and Applications .................................................................................... 7
4.2 Displays and controls.................................................................................... 8
4.3 Delivery package ........................................................................................... 8
4.4 Accessories.................................................................................................... 8
4.4.1 Connection Cables ................................................................................... 9
4.4.2 Actuator............................................................................................. 9
5 Installation................................................................................................................10
5.1 Note on safety .............................................................................................. 10
5.2 Mounting....................................................................................................... 10
5.3 Electrical connection...................................................................................12
6 Commissioning........................................................................................................ 13
6.1 Programming the analog output ................................................................ 13
7 Output function in normal operation ..................................................................... 15
7.1 Function of the Analog Output I/U ............................................................. 16
8 Maintenance and Repair .........................................................................................18
8.1 Maintenance................................................................................................. 18
8.2 Resetting the output functions to default.................................................. 18
9 Troubleshooting....................................................................................................... 19
9.1 Faults when programming the output ....................................................... 19
9.2 Faults during operation............................................................................... 20
10 Disposal.................................................................................................................... 21

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PMI360DV-F130-IU-V15
Introduction
1 Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, pro-
duces and distributes electronic sensors and interface modules for the market of automation
technology on a worldwide scale.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs Group
Lilienthalstraße 200
68307 Mannheim, Germany
Telephone: [phone]
Fax: [phone]
Email: fa[email protected].com
Note
This symbol draws your attention to important information.

PMI360DV-F130-IU-V15
Declaration of Conformity
2020-01
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2 Declaration of Conformity
This product was developed and manufactured in line with the applicable European standards
and directives.
The product manufacturer, Pepperl+Fuchs Group, 68307 Mannheim, Germany, has a certified
quality assurance system that conforms to ISO 9001.
Note
A declaration of conformity can be requested from the manufacturer.
ISO9001

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PMI360DV-F130-IU-V15
Safety
3 Safety
3.1 Symbols Used
Safety-Relevant Symbols
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
3.2 Intended use
The inductive angle positioning system PMI360DV-F130... was designed for position detection
on valve actuators or valves. In addition to these main applications, the inductive angle posi-
tioning system PMI360DV-F130... is also suitable for the precision, non-contact detection of all
movement sequences in applications where machine or system components rotate or swivel
around an axis with a maximum diameter of 41.5 mm.
3.3 General safety instructions
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
Installation and commissioning of all devices may be performed only by trained and qualified
personnel.
It is dangerous for the user to carry out modifications and/or repairs and doing so will void the
warranty and exclude the manufacturer from any liability. In the event of any serious errors, stop
using the device. Secure the device against unintended operation. To have the device repaired,
return it to your local Pepperl+Fuchs representative or your sales center.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.
Note
Disposal
Electronic waste is hazardous. When disposing of the equipment, observe the current statutory
requirements in the respective country of use, as well as local regulations.

PMI360DV-F130-IU-V15
Product Description
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4 Product Description
4.1 Use and Applications
The inductive angular positioning system PMI360DV-F130-IU-V15 is a measuring system
designed for the non-contact detection of the angular position of valve actuators and valves.
The system offers flexible, user-friendly parameterization functions and is suitable for the uni-
versal detection and feedback of rotary movements around a fixed rotation point in all areas of
machine and plant construction.
The PMI360DV-F130-IU-V15 has an analog output for the analog indication of angular posi-
tions. For high resistance loads (>3.3 k), the angular position is output as a voltage value 0 ...
10 V DC and for low resistance loads (<400 ), as a current value 4 ... 20 mA.
The actuator BT-F130-A (see chapter 4.4) is usually attached to the rotary system component
to detect the position. This actuator rotates in the central hole on the PMI360DV-F130-IU-V15,
contains a metal insert required for position detection and is adapted perfectly to the mechani-
cal requirements of valves or valve actuators.
Note
In principle, the actuator BT-F130-A is not required. A damping element made from
construction steel such as S235JR+AR (previously St37-2) must then be mounted on the rotary
system component. This damping element must fulfill all requirements relating to the material,
dimensions and distances to the inductive angular positioning system PMI360DV-F130... See
chapter 5.2

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PMI360DV-F130-IU-V15
Product Description
4.2 Displays and controls
2 LEDs and 1 programming button are located on top of the PMI360DV-F130-IU-V15.
The central, front "Power/Error" LED is a 2-color LED that lights up or flashes green (normal
operation) or red (fault) depending on the current operating state of the device. The LED "I/U" is
yellow and indicates the status of the device during the programming process and normal oper-
ation.
The programming button is used to program the angular positioning system. The I/U button is
used to parameterize the start and end points of the analog output.
4.3 Delivery package
•PMI360DV-F130-IU-V15
•Quick start guide
4.4 Accessories
Various accessories are available.
A LED indicators
B Programming button
B
A

PMI360DV-F130-IU-V15
Product Description
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9
4.4.1 Connection Cables
You can use the following single-ended female cordsets to establish the electrical connection:
M12 x 1 single-ended female cordsets, 5-pin
Other lengths on request. If the cordset is to be used in environments with significant potential
for electromagnetic interference, please use shielded single-ended female cordsets from our
extensive range of accessories.
4.4.2 Actuator
The BT-F130-A actuator is designed for mounting directly on the drive shaft or a servodrive.
Illustration Material Length Model number
M12 x 1, straight, 5-pin PVC 2 m
5 m
10 m
V15-G-2M-PVC
V15-G-5M-PVC
V15-G-10M-PVC
PUR 2 m
5 m
10 m
V15-G-2M-PUR
V15-G-5M-PUR
V15-G-10M-PUR
M12 x 1, angled, 5-pin PVC 2 m
5 m
10 m
V15-W-2M-PVC
V15-W-5M-PVC
V15-W-10M-PVC
PUR 2 m
5 m
10 m
V15-W-2M-PUR
V15-W-5M-PUR
V15-W-10M-PUR

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PMI360DV-F130-IU-V15
Installation
5 Installation
5.1 Note on safety
5.2 Mounting
Mount the sensor as follows:
Mounting
1. Place the sensor on a stable mounting bracket or another flat surface.
2. Align the sensor so that the rotational axis of the movement that you wish to detect is positioned
centrally in relation to the housing bore.
3. Secure the sensor using two M5 cylinder head screws (thread length  20 mm).
4. Check that the sensor is seated firmly and securely.
5. Unless already fitted, mount the actuator or a different actuator element on the rotational axis.
6. Check that the actuator is positioned in the center of the sensor so that the actuator does not
rub against the sensor housing while the actuator is rotating.
Warning!
Risk of short circuit
Working on live parts can cause injuries and can compromise the function and the electrical
safety of the device.
•Before working on the device, always disconnect the supply voltage.
•Connect the device to the supply voltage only after completion of the work.
Caution!
Avoid suspended mounting at temperatures below 0 °C and in humid environments!
In principle, the sensor can be installed in any position. However, avoid suspended mounting
(upside down) if the ambient temperature is below 0 °C and in humid environments. Otherwise
moisture may penetrate the inside of the sensor during prolonged exposure.
10.3 ± 0.3
Ø5.2
Ø10
110
40
76.5
30
ø 41.5
26

PMI360DV-F130-IU-V15
Installation
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11
Using a different actuating element
The BT-F130-A actuator included can be replaced with a different actuator, provided that the
new actuator fits in the sensor opening. When using a different actuator element, the element
must fulfill all requirements relating to the material, dimensions and distance to the sensitive
surface on the sensor (see table). Failing to fulfill all of these requirements may reduce the
accuracy/resolution of the sensor or even prevent it from functioning.
The actuator (C) can be placed on the insulating ring made from non-conductive mate-
rial (B) or inserted in this ring.
Dimensions when using a different actuating element
A Drive shaft
B Insulation ring made from non-conductive material
C Different actuator (L ≥ 23 mm)
D Sensitive surface on the sensor (black, cylindrical inner surface)
D Sensor
F Insert the shaft until actuator C and the sensitive surface on sensor D overlap as
much as possible.
Dimension Value
t 2 mm
w 7.5 mm
d1 Depends on the drive shaft material
S235JR+AR (previously St37-2): max. 19 mm
Stainless steel 1.4435/AISI 316L (V4A): max. 21 mm
Stainless steel 1.4305/AISI 303 (V2A): max. 23 mm
d2 Select so that the distance between the edges of the actuator and the
sensitive surface on the sensor is 1 mm … 2 mm.
d3 41.5 mm
Actuator material Construction steel such as S235JR+AR (previously St37-2)
w
A
C
D
E
B
F
t
d1
d2
L
d3

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PMI360DV-F130-IU-V15
Installation
5.3 Electrical connection
Wire the electrical connections on the sensor as follows:
Electrical connection
1. For the electrical connection to the sensor, use one of the cordsets with a 5-pin connector M12
x 1 listed in the Accessories chapter.
2. When routing the electric cables, make sure they are protected against physical damage.
3. Make sure that cables are routed at a sufficient distance from other current-carrying system
components. This is the only way to guarantee adequate protection from short circuits and/or
interfering signals. If required shielded cables can be used to help prevent electrical
interference.
4. Check that the wires are connected correctly before connecting the cordset to the sensor. On
Pepperl+Fuchs cordsets, the wire colors are assigned to the connecting pins in the connector
according to DIN EN 60947-5-2.
5. Attach the socket on the cordset to the connector on the sensor and tighten the union nut by
hand.
6. Switch on the operating voltage.
The "Power/Error" LED on the sensor lights up green if the actuator is already fitted and red
if the actuator is not yet fitted.
Wire colors are assigned to the connecting pins in the connector according to DIN
EN60947-5-2.
Note
The I/U LED may light up depending on the position of the actuator, as well.
Connector pin Function
1 +UB
2 not connected
3 -UB
4 not connected
5 Analog output I/U
Connecting pin Wire color
1 brown
2 white
3 blue
4 black
5 gray
1
4
5
3
2
L+
L-
I/U

PMI360DV-F130-IU-V15
Commissioning
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6 Commissioning
6.1 Programming the analog output
The start point of the analog output is preset to the angular position 0° and the end point is pre-
set to the angular position 360°in the factory. If the actuator is located in the 0° position, a cur-
rent value of 4 mA or a voltage value of 0 V is available at the analog output depending on the
connected load. If the actuator is rotating clockwise, the output value increases proportionately
according to the angle until the analog output adopts the maximum value of 20 mA or 10 V after
reaching the angular position 360°. The start and end points of the analog output can be pro-
grammed at any desired position. The permitted limited values of the angle range for the ana-
log output are 45° and 360°.
Program the analog output as follows:
Programming the analog output
1. Make sure that the sensor is mounted correctly and securely, and check that an actuator with
the specified dimensions is positioned at the correct distance from the surface of the sensor.
See chapter 5.2
2. Press the "I/U" button for  2 s.
The flashing yellow LED indicates that the device is ready for you to teach in the start point
of the analog ramp.
3. Move the actuator to the position that you wish to define as the start point of the analog ramp
and then press the "I/U" button.
The yellow "I/U" LED lights up for 2 seconds and then starts to flash again. This indicates
that the device is ready for you to teach in the end point of the analog ramp.
4. Move the actuator to the position that you wish to define as the end point of the analog ramp.
When the actuator rotates, the first 30° define the direction of rotation of the
measurement range in which the values of the analog output increase
(clockwise/counterclockwise). If the actuator rotates less than 30°, the previously set
direction of rotation is retained.
5. Briefly press the "I/U" button.
The setting is then stored in the non-volatile memory of the sensor. The yellow "I/U" LED
then lights up permanently to indicate that programming was successful.
When the actuator moves in a clockwise or counterclockwise direction, the analog output value
increases starting from the programmed start position, depending on the direction in which the
actuator moves during the programming process. The overall signal range 4 … 20 mA or 0 ...
10 V of the analog output is scaled to the programmed angle segment.
Note
A loss of the actuator during the programming process interrupts the programming process
and a fault message is issued. The last valid parameters are retained.

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PMI360DV-F130-IU-V15
Commissioning
Note
Programming an angle segment of exactly 45°
If you intend to program an angle segment of exactly 45° for the analog output, you can make
use of the restriction that prevents the angle segment from being below 45°
In the second step of the angle segment programming process, move the actuator to a position
that represents less than 45° in relation to the start position. If the actuator covers an angle <
30°, the preset direction of rotation is retained. If the actuator covers an angle > 30° but < 45°,
this direction of rotation is adopted.
After the relevant button is pressed to confirm this position, the sensor calculates and stores
the exact position value for 45°.
Note
Programming an angle segment of exactly 360°
If you intend to program an angle segment of exactly 360° for the analog output, you can make
use of the restriction that prevents the angle segment from exceeding 360°.
In the second step of the angle segment programming process, move the actuator to a position
that represents more than a full rotation in relation to the start position (>360°, but <390°). The
direction of the rotation movement determines the direction in which the output values of the
analog output increase.
If the actuator does not move between the time the measurement range start point and end
point are parameterized, a measurement range of 360° is programmed. The measurement
range start point is then located in the position defined in the first step. The previous preset
direction of rotation for increasing the output values is retained in this case.
After the relevant button is pressed to confirm this position, the sensor independently
calculates and stores the exact position value for 360°.

PMI360DV-F130-IU-V15
Output function in normal operation
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7 Output function in normal operation
Example
Figure 7.1 Output function depends on the position of the actuator and the method used to program
the output.
1. Marking for angle position 0° (default setting is analog output I/U)
2. Start position of analog output I/U (example 20°)
3. End position of analog output I/U (example 110°)
4. Output signal
5. Angular range outside of analog measurement range. The function of the analog output
depends on whether the output assumes the function of a voltage or a current output (de-
pending on the load).
Current output:
If the measurement range is exceeded, the analog output value adopts the error signal 3.6
mA. The current output issues this fault current until the position of the actuator falls within
the programmed analog measurement range again.
Voltage output:
If the measurement range is exceeded, the analog output value retains the last displayed
value until the position of the actuator falls within the analog measurement range again
(shown in the example).
I/U1
360°270°180°90°0°
I/U1
I/U2
I/U2
I/U
4
2
1
3
55

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PMI360DV-F130-IU-V15
Output function in normal operation
7.1 Function of the Analog Output I/U
Function in normal operation
The position of the actuator defined by the angular positioning system is based on half of the
actuator width (center of the actuator). The start point of the analog output is preset to the
angular position 0° and the analog measuring range is set to a full 360° in the factory. The start
and end points of the analog measuring range can be defined by programming each relevant
angular position, the only restriction being that the analog measurement range must fall
between 45° and 360° .
After switching on, the angular positioning system automatically evaluates the load connected
at the analog output. If the load is a low resistance load (<400 ), the analog output assumes
the function of a current output 4 mA ... 20 mA. If the load is a high resistance load (>3.3 k),
the analog output assumes the function of a voltage output 0 V ... 10 V.
The analog output shows the minimum value of the relevant value range (4 mA or 0 V) at the
start position (I/U1). If the actuator rotates toward the programmed end position (I/U2), the out-
put value increases proportionally in relation to the rotation angle covered. When the pro-
grammed end position is reached (I/U2), the analog output shows its maximum value (20 mA or
10 V). If the actuator moves within the area of the programmed measurement range, the corre-
sponding yellow LED lights up. If the actuator rotates beyond the limits of the programmed
measurement range, the LED goes out. The output logic depends on whether the analog out-
put assumes the function of a voltage or a current output.
Current output:
If the measurement range is exceeded, the analog output value adopts the fault signal 3.6 mA.
The current output delivers this fault current until the position of the actuator falls back within
the programmed analog measurement range.
Voltage output:
If the measurement range is exceeded, the analog output value retains the last displayed value
until the position of the actuator falls back within the analog measurement range (depending on
the direction of rotation, i.e., 0 V or 10 V).
When the position falls back within the programmed measurement range, the output value is
updated according to the position of the actuator and adopts the programmed function.
Note
The impedance measurement and automatic determination of the output function
(current/voltage) only take place when the operating voltage is switched on. Any change made
to the load impedance during operation is no longer re-evaluated by the sensor. A load change
during operation can therefore cause the sensor to produce seemingly incorrect output logic.
Caution!
Make sure that the connected load is always low resistance (400 ) or high resistance (3.3
k).
If a load is connected with an impedance between 400  and 3.3 k, this may result in unde-
fined output values because the sensor cannot fully control the analog output. The output logic
(current or voltage output) is not defined either.

PMI360DV-F130-IU-V15
Output function in normal operation
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Function when actuator is lost
If the actuator leaves the sensing range of the angular positioning system (e.g., actuator is
removed), the output logic depends on whether the analog output assumes the function of a
voltage or a current output.
Current output:
The output current retains the last valid value for 0.5 seconds. The output current then switches
to a value of 3.6 mA in order to signal a fault. This current value is output until the actuator falls
back within the sensing range of the angular positioning system and the output value is
updated.
Voltage output:
The output voltage retains the last valid value. This value is output until the actuator falls back
within the sensing range of the angular positioning system and the output value is updated.
Note
Special feature when the system is switched on with a voltage output
If a high resistance load is connected to the sensor and the sensor is therefore operating with a
voltage output, a special function occurs when the system is switched on in the following
situations:
If the actuator is located outside the parameterized range when the system is switched on, the
sensor does not know whether the actuator has previously left the parameterized range at the
top or bottom end. The sensor does not know whether it should output the value 0 V or 10 V,
and therefore emits a fault voltage of approximately 1.7 V. This voltage remains stable until the
actuator reenters the parameterized angle range. From this point in time, the voltage output
functions correctly again.
The same functionality occurs if the sensor does not detect an actuator when the system is
switched on.

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PMI360DV-F130-IU-V15
Maintenance and Repair
8 Maintenance and Repair
8.1 Maintenance
The sensor's transmission properties are stable over long periods. For this reason, regular
adjustments to, and maintenance on the sensor itself, are not necessary. Nevertheless check in
the course of normal maintenance intervals that the sensor, the actuator and the connector are
securely attached. Also check that the connecting cable is intact and correctly routed.
8.2 Resetting the output functions to default
The resetting process is initiated using the button on the sensor.
Default setting PMI360DV-F130-IU-V15
Reset process
1. Press and hold the sensor button.
The associated yellow LED starts to flash slowly after 2 seconds.
2. Continue to hold the sensor button.
The LED begins to flash more quickly after an additional 10 seconds.
3. Then release the button within 3 seconds.
The output is reset to default, now.
S0 = 0 °
Note
If the button is pressed and held for more than 15 seconds, the associated LED starts to flash
slowly again. The "Power/Error" LED then flashes red at the same time. This fault signal
indicates that the button is stuck. A reset to default does not occur in this case. As soon as the
button is released, the "Power/Error" LED stops flashing red and lights up green permanently.

PMI360DV-F130-IU-V15
Troubleshooting
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9 Troubleshooting
9.1 Faults when programming the output
If unexpected situations occur when the output of the inductive angular positioning system is
programmed, refer to the table below for possible causes and instructions for rectifying the
problem.
State Possible cause Action
Sensor cannot be moved in
programming mode (relevant
yellow LED does not flash
when a button is pressed).
Button not pressed long
enough.
Press the button for program-
ming the output  2 s.
Sensor cannot be moved in
programming mode
("Power/Error" LED lights up
red).
No actuator available or own
actuator mounted too far away
from the surface of the sensor.
Mount actuator according to
specifications (see chapter
5.2).
"Power/Error" LED lights up
red during programming.
Actuator lost during the
parameterization process or
distance between actuator
and surface of sensor too
great (own actuator).
Make sure that the concentric-
ity and adjustment of own
actuator does not result in a
loss of the actuator (see chap-
ter 5.2).
LED stops flashing during the
programming process.
Timeout while programming
the output (1 minute after the
last input).
Move sensor again in pro-
gramming mode ( or )
After programming, the func-
tion of the output/outputs
remains unchanged.
Programming process not
completed within the time
frame (1 minute) or incorrect
button pressed during pro-
gramming.
Complete the programming
process by pressing the corre-
sponding button for the output
a third time within the time
frame ( or )
A yellow LED flashes and the
"Power/Error" LED flashes red
at the same time.
The button assigned to the
flashing yellow LED is stuck.
Remove any dirt or foreign
objects that are causing the
key to stick.

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PMI360DV-F130-IU-V15
Troubleshooting
9.2 Faults during operation
If the inductive angular positioning system does not function correctly, refer to the table below
for possible causes and instructions for rectifying the problem.
Error Possible cause Action
"Power/Error" LED does not
light up
The power supply is switched
off.
Check whether there is a rea-
son for it being switched off
(installation or maintenance
work etc.). Switch the power
supply on if appropriate.
The cordset is not connected
to the connector on the sen-
sor.
Connect the cordset to the
sensor and tighten the union
nut by hand.
Wiring fault in the splitter or
control cabinet.
Check the wiring carefully and
repair any wiring faults.
Supply cable to the sensor is
damaged.
Replace the damaged cable.
"Power/Error" LED lights up
red permanently or intermit-
tently.
No actuator in the detection
area of the sensor or unreli-
able detection of the actuator.
Check that the actuator used
is mounted correctly or install
an actuator with appropriate
dimensions at the correct dis-
tance from the sensor. (see
chapter 5.2).
Analog current output yields a
value of approx. 3.6 mA
No actuator in the detection
area of the sensor or unreli-
able detection of the actuator.
Check that the actuator used
is mounted correctly or install
an actuator with appropriate
dimensions at the correct dis-
tance from the sensor. (see
chapter 5.2).
Actuator outside of parameter-
ized measurement range.
Check that the position of the
parameterized measurement
range is correct.
Analog output does not reach
the maximum value
Sensor operating voltage too
low or load impedance out of
specification.
Check the operating voltage of
the sensor. Ensure that the
load impedance is within the
specified limits.
Output signal outside the
value range specified at the
analog output
Load connected only after the
sensor is switched on
Disconnect the sensor from
the supply voltage. Switch on
the sensor again with the load
connected.
Output signal unstable or
unreliable
Actuator rotating too quickly Make sure that the speed of
the actuator is  100 rota-
tions/minute