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Peri MULTIPROP Operator's manual

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Edition 11 | 2015
MULTIPROP
System
Instructions for Assembly and Use – Standard Configuration
AuV MULTIPROP EX.indb 1 07.01.16 11:55
1
Main components
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Overview
1 MULTIPROP MP
1.1 Outer tube
1.2 Inner tube
1.3 Securing hook
1.4 Adjusting collar
1.5 Pressure spring
1.6 Measuring tape
1.7 Rubbing plate
1.8 Base plate
1.9 Head plate
2 Frame MRK
2.1 Wedge Coupling C
2.2 Wedge Coupling D
2.3 Wedge
2.4 Adhesive label / Type
1.9
1.2
1.6
1.4
1.7
1.1
1.8
1.5
1.3
2.2
2.3
2.4
2.1
AuV MULTIPROP EX.indb 1 07.01.16 11:55
Application
B1 Structural Scaffold Tube Bracings
Scaffold Tube Coupler MG 34
B2 Frame
Use as scaffold girder 35
B3 Tables and Towers
Lowering 36
Moving with trolley and winch 36
Moving along with pole 37
Tables 38
Components
Components 40
Overview
Main components 1
Accessories 2
Key 3
Introduction
Target groups 4
Additional technical documentation 4
Intended use 5
Care and maintenance instructions 6
Safety instructions
Cross-system 7
System-specific 8
Storage and transportation 8
Assembly and Dismantling
A1 MULTIPROP as Individual Prop
Adjusting the extension length 10
A2 MULTIPROP System
Connecting the props 11
Frame MRK 12
Compression Brace Head MP/SRU 14
Tilting Base MKF 15
Tilting Forkhead MKK 16
Base MP 50 17
A3 Horizontal Assembly
With 4 legs 18
With multiple number of legs 21
Erecting the tower 22
A4 Vertical Assembly
First level 24
Additional levels 25
A5 Bracing MULTIPROP Towers
Installing the Brace Connector MPR 26
Support with Push-Pull Props 28
Support in units 29
A6 MULTIPROP Accessories
MULTIPROP Strap U100 – U140 30
Connecting MULTIPROP with MPB 24 30
Compression Brace Head MP/SRU
With Connector MP/SRU 31
A7 Dismantling
Vertical dismantling 32
Horizontal dismantling 32
A8 Storage and Transportation 33
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Content
AuV MULTIPROP EX.indb 1 07.01.16 11:55
2
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Overview
Accessories
3 Base MP 50
3.1 Head plate
3.2 Clamping claw
3.3 Centering pin
4 Tilting Base MKF
4.1 Head plate
4.2 Clamping claw
4.3 Centering pin
4.4 Rotary wing
5 Tilting Forkhead MKK
5.1 Base plate
5.2 Clamping claw
5.3 Centering pin
5.4 Rotary wing
6 MULTIPROP Strap U100 – U140
6.1 Suspension fastening
6.2 Plate
6.3 Hex. bolt M16
6.4 Hex. nut M16, SW 24
7 Connector MPV-2
7. 1 Clamping lever
7. 2 Clamping jaws
7. 3 Centering pin
8 MULTIPROP Bolt with Nut
8.1 Bolt M12
8.2 Nut M12
9 Compression Brace Head MP/SRU
9.1 Fitting Pin 21 with Cotter Pin
3.1
3.2
3.3
5.4
5.3
5.1
5.2
7. 2
7. 3
7. 1
4.1 4.2
4.3
4.4
6.3
6.4
6.2
6.1
8.1
9.1
8.2
AuV MULTIPROP EX.indb 2 07.01.16 11:55
3
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Overview
Key Dimension specifications
Dimensions are usually given in mm and
m. Other measurement units, e.g. cm,
are shown in the drawings.
Load details are usually given in kg.
Other measurement units, e.g. t, are
shown in the illustrations.
Conventions
– Instructions are numbered
(1. ....., 2. ....., 3. .....)
– Multiple position numbers, i.e. alter-
native components, are represented
with a slash: 1 / 2.
Arrows
Actions
Forces
Presentational reference
The illustration on the front cover of
these instructions is understood to be
a system representation only.
The assembly steps presented in these
Instructions for Assembly and Use are
shown in the form of examples with
only one component size.They are
valid accordingly for all component sizes
contained in the standard configuration.
For a better understanding, detailed
illustrations are partly incomplete.
The safety installations which have
possibly not been featured in these
detailed drawings must nevertheless
be available.
Safety instructions
Visual check
Lifting point
Safety helmet
Safety gloves
Safety shoes
Eye protection
PPE
Note
Tip
Pictogram | Definition
Misapplication
AuV MULTIPROP EX.indb 3 07.01.16 11:55
4
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Introduction
Contractors
These Instructions for Assembly and
Use are designed for contractors who
use the scaffolds either to
assemble, modify and dismantle the
formwork system, or use
e.g. for concreting, or
who have them used, e.g. for forming
operations.
Construction site coordinator
The Safety and Health Protection
Coordinator*
is appointed by the client,
must identify potential hazards during
the planning phase,
determines measures that provide
protection against risks,
creates a safety and health protection
plan,
coordinates the protective measures
for the contractor and site personnel
so that they do not endanger each
other,
monitors the compliance with the
protective measures.
Target groups
Approvals:
– Approval Z-8.22-802 Shoring System MULTIPROP
– Approval Z-8.312-824 Alu Beam MULTIPROP
Type tests:
– MULTIPROP System
– MULTIPROP System with Base MP 50
– Compression Brace Head MP/SRU with MULTIPROP
Instructions for Assembly and Use:
– MULTIPROP MP 120, 250, 350, 480, 625 Slab Props
– SKYDECK Panel Slab Formwork
– GRIDFLEX Girder Grid Slab Formwork
– MULTIFLEX Girder Slab Formwork
Instructions for Use:
– Trolley with Winch
– Pallets and Stacking Devices
Data Sheet for Anchor Bolt PERI 14/20 x 130
PERI Design Tables
Brochure:
– MULTIPROP Aluminium Slab Props
Additional technical documentation
* Valid in Germany: Regulations for Occupa-
tional Health and Safety on Construction
Sites 30 (RAB 30)
** Instructions are given by the contractor him-
self or a qualified person selected by him.
Qualified persons
Due to the specialist knowledge gained
from professional training, work experi-
ence and recent professional activity,
the qualified person has a reliable under-
standing of safety-related issues and
can correctly carry out tests. Depending
on the complexity of the test to be un-
dertaken, e.g. scope of testing, type of
testing or the use of a certain measuring
device, a range of specialist knowledge
is necessary.
Technically qualified personnel
The scaffolding may only be assembled,
modified or dismantled by personnel
who are suitably qualified to do so. For
the work to be carried out, the technical-
ly qualified workers must have received
instructions** which contain at least the
following points:
An explanation of the plan for the as-
sembly, modification or dismantling of
the scaffolding in an understandable
form and language.
Description of measures in order to
safely assemble, modify or dismantle
the scaffolding.
Designation of the preventive meas-
ures to avoid the risk of persons and
objects falling.
Designation of the safety precautions
in the event of changing weather con-
ditions which could adversely affect
the safety of the scaffolding as well
as the personnel concerned.
Details regarding the permissible
loads.
Description of any other risks that are
associated with the assembly, modifi-
cation or dismantling procedures.
In other countries, ensure that the
relevant national guidelines and
regulations in the respective current
version are complied with!
AuV MULTIPROP EX.indb 4 07.01.16 11:55
5
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Introduction
The use in a way not intended, deviating
from the standard configuration or the
intended use according to the Instruc-
tions for Assembly and Use, represents
a misapplication with a potential safety
risk, e.g. risk of falling.
Only PERI original components may be
used. The use of other products and
spare parts is not allowed.
Changes to PERI components are not
permitted.
Features
The MULTIPROP System is used in
shoring construction in planned perpen-
dicular position to transfer vertical loads.
Main components
MULTIPROP 120, L = 0.80 – 1.20 m
MULTIPROP 250, L = 1.45 – 2.50 m
MULTIPROP 350, L = 1.95 – 3.50 m
MULTIPROP 480, L = 2.60 – 4.80 m
MULTIPROP 625, L = 4.30 – 6.25 m
MULTIPROP Frame MRK, Steel
Frame MRK 62.5
Frame MRK 75
Frame MRK 90
Frame MRK 120
Frame MRK 137.5
Frame MRK 150
MULTIPROP Frame MRK, Aluminium
Frame MRK 201.5
Frame MRK 225
Frame MRK 230
Frame MRK 237
Frame MRK 266
Frame MRK 296
System dimensions
Assembly heights as single props
according to the permissible extension
lengths 0.80 m – 6.25 m or 1.30 m –
6.75 m together with Base MP 50.
Assembly heights as system with Frame
MRK up to a maximum of 14.40 m, or
14.90 m with Base MP 50.
In the ground plan, square or rectangular
depending on the Frame MRK used,
from 0.625 m to 2.96 m.
Permissible load-bearing capacity =
leg loads
Correspond to design class B1 as per
DIN EN 12812.
The load-bearing capacity of the shor-
ing towers in the MULTIPROP System
is dependent on the position of the
MULTIPROP Frame MRK. The capaci-
ties are stated in the relevant current
versions of the type test.
Product description
PERI products have been designed
for exclusive use in the industrial and
commercial sectors by suitably trained
personnel only!
These Instructions for Assembly and
Use describe the standard configuration
for shoring in accordance with the
provisions of DIN EN 12812.
MULTIPROP Slab Props MP can be used
in combination with the Frame MRK as a
table or tower to transfer vertical loads.
The outer tubes of the MULTIPROP Slab
Props are powder coated. The Frames
MRK can be mounted on both the outer
and inner tube without changing the
system dimensions.The integrated
measuring tape and free-running collar
allow accurate and fast height adjust-
ment. The MULTIPROP Slap Prop has a
fail-safe feature which prevents the inner
tube from unintentionally slipping out.
Markings on the outer tube facilitate the
exact assembly of the Frame MRK. For
any assembly work, only a hammer is
required.
Intended use
Instructions on use
AuV MULTIPROP EX.indb 5 07.01.16 11:55
6
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Introduction
Care and maintenance instructions
Clean the panels after every use to
maintain the value and usability of the
PERI products over the long term.
Some repair work may also be inevitable
due to the tough working conditions.
The following points should help to keep
care and maintenance costs as low as
possible.
Never use steel brushes or hard metal
scrapers to clean powder-coated or
galvanised components.
Mechanical components, e.g. spindles,
must be cleaned of dirt or concrete
residue before and after use and then
greased with a suitable lubricant.
Provide suitable support for the
components during cleaning so that no
unintentional change in their position is
possible.
Do not clean components when
suspended on a crane.
Repairs must be carried out by
PERI-trained personnel only.
AuV MULTIPROP EX.indb 6 07.01.16 11:55
7
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Safety instructions
Cross-system
General
The contractor must ensure that the
Instructions for Assembly and Use
supplied by PERI are available at all
times and are understood by the site
personnel.
These Instructions for Assembly and
Use can be used as the basis for creat-
ing a risk assessment. The risk assess-
ment shall be compiled by the contrac-
tor. The Instructions for Assembly and
Use do not replace the risk assessment!
Always take into consideration and
comply with the safety instructions and
permissible loads.
For the application and inspection of
PERI products, the current safety regula-
tions and guidelines must be observed
in the respective countries where they
are being used.
Materials and working areas are to be
inspected on a regular basis, especially
before each use and assembly for:
signs of damage,
stability and
functionality.
Damaged components must be
exchanged immediately on site and
may no longer be used.
Safety components are to be removed
only when they are no longer required.
Components provided by the contractor
must conform with the characteristics
required in these Instructions for
Assembly and Use as well as all valid
construction guidelines and standards.
Unless otherwise indicated, this applies
in particular to:
timber components: Strength
Class C24 for Solid Wood according
to EN 338.
scaffold tubes: galvanised steel
tubes with minimum dimensions
of Ø 48.3 x 3.2 mm according to
EN 12811-1:2003 4.2.1.2.
scaffold tube couplings according to
EN 74.
Deviations from the standard configura-
tion are only permitted after a further
risk assessment has been carried out by
the contractor.
On the basis of this risk assessment,
appropriate measures for working and
operational safety as well as stability are
determined.
Corresponding proof of stability can be
provided by PERI on request if the risk
assessment and resulting measures to
be implemented are available.
Before and after exceptional occurrences
that may have an adverse effect regard-
ing the safety of the formwork system,
the contractor must immediately
create another risk assessment with
appropriate measures for ensuring
the stability of the formwork system
being carried out based on the results,
and arrange for an extraordinary
inspection by a qualified person. The
aim of this inspection is to identify
and rectify any damage in good time
in order to guarantee the safe use of
the formwork system.
Exceptional occurrences can include:
accidents,
longer periods of non-use,
natural events, e.g. heavy rainfall,
icing, heavy snowfall, storms or
earthquakes.
Assembly, modification and
dismantling work
Assembly, modification or dismantling of
formwork systems may only be carried
out by technically qualified personnel un-
der the supervision of an authorized per-
son. The technically qualified personnel
must have received appropriate training
for the work to be carried out with
regard to specific risks and dangers.
On the basis of the risk assessment
and Instructions for Assembly and Use,
the contractor must create installation
instructions in order to ensure safe as-
sembly, modification and dismantling of
the formwork system.
Before initial use, the safe functioning of
the scaffold must be checked by a quali-
fied person. The result of the inspection
must be documented in an inspection
record.
The contractor must ensure that the
personal protective equipment required
for the assembly, modification or
dismantling of the system, e.g.
safety helmet,
safety shoes,
safety gloves,
safety glasses,
is available and used as intended.
If personal protective equipment (PPE)
is required or specified in local regula-
tions, the contractor must determine
appropriate attachment points on the
basis of the risk assessment.
The personal protective equipment to be
used is determined by the contractor.
The contractor must
provide safe working areas for site
personnel which are to be reached
through the provision of safe access
ways. Areas of risk must be cordoned
off and clearly marked.
ensure the stability during all stages
of construction, in particular during
assembly, modification and disman-
tling of the formwork.
ensure and prove that all loads are
safely transferred.
Utilisation
Every contractor who uses or allows
formwork systems or sections of the
formwork to be used, has the responsi-
bility for ensuring that the equipment is
in good condition.
If the formwork system is used succes-
sively or at the same time by several
contractors, the health and safety coor-
dinator must point out any possible
mutual hazards and coordinate all work.
AuV MULTIPROP EX.indb 7 07.01.16 11:55
8
MULTIPROP System
Instructions for Assembly and Use – Standard Configuration
Safety instructions
System-specific
Retract components only when the
concrete has sufficiently hardened and
the person in charge has given the
go-ahead for striking to take place.
Anchoring is to take place only if the
anchorage has sufficient concrete
strength.
The load-distributing support used, such
as planking, must match the respective
base. If several layers are required,
planks are to be arranged crosswise.
Tighten screw couplings with 50 Nm.
This corresponds to a lever arm of
25 cm of a force of 20 kg.
Secure wedge couplers with a 500 g
hammer up to the rebound impact.
Storage and transportation
Store and transport components ensur-
ing that no unintentional change in their
position is possible. Detach load-bearing
devices and lifting gear from the low-
ered components only if they are in a
stable position and no unintentional
change of their position is possible.
Do not drop the components.
Use PERI load-bearing devices and
lifting gear as well as only those lifting
points provided on the component.
During the moving procedure,
ensure that components are picked
up and set down so that unintentional
falling over, falling apart, sliding,
falling down or rolling is avoided.
no persons are allowed to remain
under the suspended load.
Always guide pre-assembled scaffolding
bays, scaffolding units or scaffolding
sections with ropes when moving them
by crane.
The access areas on the jobsite must be
free of obstacles and tripping hazards as
well as being slip-resistant.
For transportation, the surface must
have sufficient load-bearing capacity.
Use original PERI storage and transport
systems, e.g. crate pallets, pallets or
stacking devices.
AuV MULTIPROP EX.indb 8 07.01.16 11:55