Pfeiffer Vacuum TC 400 E74 User manual

PT 0302 BEN/E (1711)
E74
43
OPERATING INSTRUCTIONS EN
Translation of the original instructions
TC 400 E74
Electronic Drive Unit

Table of contents
2
Table of contents
1 About this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 General connection description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Connection "E74" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Connection "RS-485" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2 Connecting Pfeiffer Vacuum display and control units or PC . . . . . . . . . . 11
6.3 Cross-linking via the connection RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . 12
7 The Pfeiffer Vacuum parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.2 Parameter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.3 Configuring the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.4 Operation with the Pfeiffer Vacuum parameter set . . . . . . . . . . . . . . . . . . 17
7.5 Switching on/off the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8 Pfeiffer Vacuum Protocol for "RS-485" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.1 Telegram frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.2 Telegrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.3 Applied data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.2 Operation display via LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.3 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

About this manual
3
1 About this manual
1.1 Validity
This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning
of the designated product and provides the most important information for safe use of
the unit. The description follows applicable EU guidelines. All information provided in this
operating manual refers to the current state of the product's development. The documen-
tation remains valid as long as the customer does not make any changes to the product.
Up-to-date operating instructions can also be downloaded from
www.pfeiffer-vacuum.com.
1.2 Conventions
Safety instructions The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk
evaluations and hazard analyses and are oriented on international certification stan-
dards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this
document, the following hazard levels and information are considered:
DANGER
Imminent danger
Indicates an imminent hazardous situation that will result in death or serious injury.
WARNING
Possibly imminent danger
Indicates an imminent hazardous situation that can result in death or serious injury.
CAUTION
Possibly imminent danger
Indicates an imminent hazardous situation that can result in minor or moderate injury.
NOTICE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.

4
About this manual
Pictographs
Instructions in the
text
Work instruction: here you have to do something.
Abbreviations DCU: Display Control Unit
HPU: Handheld Programming Unit
TC: Electronic drive unit for turbopump
TPS: Mains pack
DI / DO: Digital input / digital output
AI / AO: Analog input / analog output
f: Rotation speed (derivated from frequency in Hz)
[P:000]: Parameter of the electronic drive unit with number
Prohibition of an action to avoid any risk of accidents, the disregarding
of which may result in serious accidents
Warning of a displayed source of danger in connection with operation of
the unit or equipment
Command to perform an action or task associated with a source of dan-
ger, the disregarding of which may result in serious accidents
Important information about the product or this document

Safety
5
2Safety
2.1 Safety precautions
●Power supply: The turbopump power supply must apply to the requirements of dou-
ble insulation between mains input voltage and operating voltage according to the reg-
ulations of IEC 61010 and IEC 60950. Therefore Pfeiffer Vacuum recommends to use
exclusively original-power packs and -accessories. Only in this case Pfeiffer Vacuum
is able to guarantee the compliance of the European and North American guidelines.
●Observe all safety and accident prevention regulations.
●A safe connection to the protective earthing conductor (PE) is recommended (protec-
tion class III).
●Regularly check the proper observance of all safety measures.
●Before carrying out any work disconnect the unit and all associated installations safely
from the mains.
●Do not loosen any plug connection during operations.
●The unit has been accredited with protection class IP 54. Take necessary measures
when installing into ambient conditions, which afford other protection classes.
●Keep leads and cables well away from hot surfaces (> 70 °C).
●Only separate the pump and the electronic drive unit from each other after disconnect-
ing the supply voltage and the complete standstill of the pump.
Duty to inform
Each person involved in the installation or operation of the unit must read and observe
the safety-related parts of these operating instuctions.
The operator is obligated to make operating personnel aware of dangers originating
from the unit or the entire system.
WARNING
Danger of unsafe electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
WARNING
Danger of electric shock
In case of defect, the parts connected to the mains supply are under voltage.
Always keep the mains connection freely accessible so that you can disconnect it at
any time.

6
Safety
2.2 Proper use
●The electronic drive unit TC 400 E74 operates designated Pfeiffer Vacuum turbo-
pumps and their accessories.
2.3 Improper use
Improper use will cause all claims for liability and warranties to be forfeited. Improper use
is defined as usage for purposes deviating from those mentioned above, especially:
●use of accessories or spare parts, which are not named in this manual
●operation of the devices in areas with ionizing radiation
NOTICE
EC conformity
The manufacturer's declaration of conformity becomes invalid if the operator modifies
the original product or installs additional components.
Following installation into a plant and before commissioning, the operator must check
the entire system for compliance with the valid EU directives and reassess it accord-
ingly.
warranty seal
Closure seal
The product is sealed at the factory. Damaging or removal of a closure seal leads to the
loss of liability and warranty entitlements.
Do not open the product within its warranty period!
For process-related shorter maintenance intervals please contact the Pfeiffer Vacu-
um Service.

Product description
7
3 Product description
3.1 Product identification
This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1, sec-
ond edition, including Amendment 1, or a later version of the same standard incorporat-
ing the same level of testing requirements.
For information about other certifications, if applicable, please see the signet on the prod-
uct or:
●www.tuvdotcom.com
●TUVdotCOM-ID 0000021320
Product characteris-
tics The electronic drive unit TC 400 E74 is an integrated component of the turbopump. It's
purpose is to drive, monitor and control the entire pump.
To correctly identify the product when communicating with Pfeiffer Vacuum, always have
the information from the rating plate available.
Fig. 1: Example for a rating plate
3.2 Range of application
Pfeiffer Vacuum electronic drive units TC 400 E74 must be installed and operated in the
following ambient conditions.
Characteristics TC 400
Connection voltage TC 24 V DC ±10 % 48 V DC ±10 %
Connection panel Standard (RS-485) Standard (RS-485)
Turbopump HiPace 300, 400, 700, 800 300, 400, 700, 800
TC 400
Made in Germany
Input:
Output:
Ser.-No.: 12345678
Mod.:
M.-No.:
24 V / 48 V ±10% 15 A
PM C01 800 A
0 - 48 V 12 A 0 - 1000 Hz
2017/08
Installation location weather protected (indoors)
Protection category IP 54
Protection class III
Temperature +5 °C to +40 °C (up to +35 °C with air cooling)
Relative humidity max. 80 %, at T ≤31 °C, up to max. 50% at T ≤40 °C
Atmospheric pressure 750 hPa - 1060 hPa
Installation altitude 5000 m max.
Degree of pollution 2
Overvoltage category II

8
Product description
3.3 Function
3.4 General connection description
Fig. 2: Connection panel for electronic drive unit TC 400 E74
a Mains connection "DC in"
b Connection "accessory A+B"
d Service connection "PV.can"
e Connection "RS485"
i Connection "E74"
accessory
A
B
RS485
E74
PV.can
DC in
bd
i
ea
DC in1
Casing plug with bayonet locking for the voltage supply between Pfeiffer Vacuum
mains packs and the electronic drive unit.
1. "DC in" and "accessory" are already described in the operating instructions of the tur-
bopump.
Accessory
M12 socket with screw coupling for the connection of Pfeiffer Vacuum accessories.
The use of a Y-connector enables double assignment of one connection.
PV.can
M12 casing socket with screw coupling and LED for the connection of an integrated
pressure measurement and for Pfeiffer Vacuum Service purposes.
E74
D-sub 26 pole female socket for the connection of a remote control in dependence
on SEMI E74.
RS-485
M12 socket with screw coupling for the connection of a Pfeiffer Vacuum control unit
or a PC. The use of a Y-connector enables the series connection in a bus system.
Casing socket on the rear side of the electronic drive unit for the connection to the
turbopump.

Connection diagram
9
4 Connection diagram
Fig. 3: Connection diagram and assignment of the TC 400 E74
AC
B
41
5
23
32
5
14
13
4
2
A
B
C
DC in
4 ... 27 V DC 4 ... 27 V DC
Imax = 100 mA
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
6
7
8
9
1
(+)
9(-)
(+)
(-)
(+)
(-)
(+)
(-)
1
9
10
11
12
13
14
15
accessory A
E74
accessory BPV.canRS485
24 V DC* out
RS 485 D +
RS 485 D -
n.c.
GND*
CAN-H
GND***
CAN-L
24 V DC***
FE
start / stop (+)
24 V DC**
FE
n.c.
24 V DC**
FE
n.c.
acceleration status (+)
normal status (+)
deceleration status (+)
AO1 (-)
alarm staus (+)
~ alarm status (+)
remote / local status (+)
start / stop (-)
acceleration status (-)
normal status (-)
deceleration status (-)
AO1 (+)
alarm staus (-)
remote / local status (-)
Pin 3 ... 8
Pin 11 ... 15
Pin 3 ... 8
Pin 11 ... 15
+ UB(+24 / +48 VDC ± 10 %)
FE
GND
or
or
Accessory B1
Accessory B2
Accessory A1
Accessory A2
Contact load for accessories: -200 mA max., each connection -450 mA max., all connections in sum

10
Connection "E74"
5 Connection "E74"
The connection "E74" on the TC 400 E74 with 15-pole female plug contains besides the
signals, described in the SEMI E74-0301 standard, an additional inverted alarm signal
and an analog output.
The signal (-) leads of the "alarm status (+)" and "~alarm status (+)" are combined in the
signal "alarm status (-)".
5.1 Pin assignment
Signal description
AO1 Analog output
0-10 V DC / Pin 2, 10 A rotation-speed-proportional voltage (0-10 V DC equals 0 - 100 % x fNominal) can be
picked up via the analog output (load R ≥10 kΩ). Additional functions (optionally current/
power) can be assigned to the analog output via DCU, HPU or PC.
15 9
81
signal (+)
signal (-)
signal (+)
signal (-)
Input signal Output signal
Pin Assignment
1 start/stop (+)
2AO1(-)
3 acceleration status (+)
4 normal status (+)
5 deceleration status (+)
6 alarm status (+)
7 remote/local status (+)
8 ~alarm status (+)
9 start/stop (-)
10 AO1 (+)
11 acceleration status (-)
12 normal status (-)
13 deceleration status (-)
14 alarm status (-)
15 remote/local status (-)
Signal (+) Pin (-) Pin Function if closed Function if open
start / stop 1 9 – Setting E74 priority
– Malfunction acknowledgement
– Motor ON (refer to [P:023])
– Pumping station ON (refer to [P:010])
– Resetting E74 priority (Operation possible
via other interfaces)
– Pumping station OFF (refer to [P:010])
Signal (+) Pin (-) Pin Meaning if closed Meaning if open
acceleration status 3 11 Pump accelerates Pump does not accelerate
normal status 4 12 Switch point attained Switch point not attained
deceleration status 5 13 Pump decelerates Pump does not decelerate
alarm status 6 14 No malfunction Malfunction
remote / local status 7 15 Unit remote controlled Unit locally controlled
~alarm status 8 14 Malfunction No malfunction