Pfeiffer Vacuum TCP 1200 User manual

PT 0454 BEN/B (1603)
OPERATING INSTRUCTIONS EN
Translation of the original instructions
TCP 1200
Electronic Drive Unit

Table of contents
2
Table of contents
1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.2 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.3 Instructions in the text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.4 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Product characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.2 Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.3 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.1 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Connection panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1.1 Rack installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Connection "external pump" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Earthing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4 Connecting to the mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Connection "remote" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2 Operation via "remote" connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2.1 +24 V DC* Output / Pin 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2.2 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2.3 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2.4 Relay contacts (invertible). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2.5 RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Connection "RS-485" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2 Connecting Pfeiffer Vacuum display and control units or PC . . . . . . . . . . 18
7.3 Cross-linking via the connection RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 Connecting a measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9 The Pfeiffer Vacuum parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.1.1 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.2 Parameter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.2.1 Annotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.2.2 Operation with DCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.2.3 Control commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9.2.4 Status requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9.2.5 Set value settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9.3 Configuring the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table of contents
3
9.3.1 Accessory connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9.3.2 Digital outputs and relays on "remote" . . . . . . . . . . . . . . . . . . . . . 25
9.3.3 Digital inputs on "remote" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.3.4 Analog output on "remote" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.3.5 Analog input on "remote" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.3.6 Control via interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.4 Operation with the Pfeiffer Vacuum parameter set . . . . . . . . . . . . . . . . . . 26
9.4.1 Factory settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.4.2 Checking the adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.4.3 Gas type dependent operations . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9.4.4 Set value power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9.4.5 Run-up time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.4.6 Adjusting the rotation speed switchpoint. . . . . . . . . . . . . . . . . . . . 28
9.4.7 Rotation speed setting mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.4.8 Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.4.9 Rotation speed set value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.4.10 Operation mode backing pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.4.11 Operation with accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.4.12 Vent modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.4.13 Monitoring the thermal load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.5 Switching on/off the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.5.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.5.2 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.2 LC-Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.3 Key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.4 Symbol description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.5 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.5.1 Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.6.1 Selecting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.6.2 Set parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.7 Pressure measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.7.1 Displaying the gauge type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.7.2 Displaying the active pressure value. . . . . . . . . . . . . . . . . . . . . . . 36
10.8 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11 Pfeiffer Vacuum Protocol for "RS-485" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11.1 Telegram frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11.2 Telegrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11.2.1 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11.2.2 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
11.3 Applied data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
12.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
12.2 Operation display via LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
12.3 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
13 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
14 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4
About this manual
1 About this manual
1.1 Validity
This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning
of the designated product and provides the most important information for safe use of
the unit. The description follows applicable EU guidelines. All information provided in this
operating manual refers to the current state of the product's development. The documen-
tation remains valid as long as the customer does not make any changes to the product.
Up-to-date operating instructions can also be downloaded from
www.pfeiffer-vacuum.com.
1.2 Conventions
1.2.1 Safety instructions
The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk
evaluations and hazard analyses and are oriented on international certification stan-
dards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this
document, the following hazard levels and information are considered:
DANGER
Imminent danger
Indicates an imminent hazardous situation that will result in death or serious injury.
WARNING
Possibly imminent danger
Indicates an imminent hazardous situation that can result in death or serious injury.
CAUTION
Possibly imminent danger
Indicates an imminent hazardous situation that can result in minor or moderate injury.
NOTICE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.

About this manual
5
1.2.2 Pictographs
1.2.3 Instructions in the text
Work instruction: here you have to do something.
1.2.4 Abbreviations
TCP: Electronic drive unit for turbopump, external with power supply
DCU: Display Control Unit
HPU: Handheld Programming Unit
DI / DO: Digital input / digital output
AI / AO: Analog input / analog output
[P:000]: Parameter of the electronic drive unit with number
Prohibition of an action to avoid any risk of accidents, the disregarding
of which may result in serious accidents
Warning of a displayed source of danger in connection with operation of
the unit or equipment
Command to perform an action or task associated with a source of dan-
ger, the disregarding of which may result in serious accidents
Important information about the product or this document

6
Safety
2Safety
2.1 Safety precautions
●Observe all safety and accident prevention regulations.
●Always ensure a safe connection to the protective earthing conductor (PE, protection
class I).
●Regularly check the proper observance of all safety measures.
●Before carrying out any work disconnect the unit and all associated installations safely
from the mains.
●Do not loosen any plug connection during operations.
●The unit has been accredited with protection class IP 20. Take necessary measures
when installing into ambient conditions, which afford other protection classes.
●Keep leads and cables well away from hot surfaces (> 70 °C).
●Only separate the pump and the electronic drive unit from each other after disconnect-
ing the supply voltage and the complete standstill of the pump.
Duty to inform
Each person involved in the installation or operation of the unit must read and observe
the safety-related parts of these operating instuctions.
The operator is obligated to make operating personnel aware of dangers originating
from the unit or the entire system.
WARNING
Danger of unsafe electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
WARNING
Danger due to lack of power disconnection device
Pump and electronic drive unit are not equipped with a power disconnection device. In-
stallation of a user-supplied power disconnection device in accordance with SEMI-S2.
Fit a circuit breaker with an interruption rating of min. 10,000 A.
WARNING
Danger of electric shock
In case of defect, the parts connected to the mains supply are under voltage.
Always keep the mains connection freely accessible so you can disconnect it at any
time.

Safety
7
2.2 Proper use
●The external electronic drive unit TCP 1200 only serves the operation of
Pfeiffer Vacuum turbopumps of the series HiPace®:
– HiPace 1200 with TCP 1200
– HiPace 1500 with TCP 1200
– HiPace 1800 with TCP 1200
– HiPace 2300 with TCP 1200
●The external electronic drive unit TCP 1200 serves as voltage supply, control and
monitoring of a turbopump and connected peripherals.
Only operate the pump with the respective electronic drive unit. The use of other than
the intended electronic drive units is not permitted.
2.3 Improper use
Improper use will cause all claims for liability and warranties to be forfeited. Improper use
is defined as usage for purposes deviating from those mentioned above, especially:
●connection to pumps or units which are not suitable for this purpose according to their
operating instructions
●connection to units which have exposed voltage-carrying parts
●connection to mains supplies, which do not confirm to the regulations IEC 61010 or
IEC 60950
●operation of the devices in areas with ionizing radiation
NOTICE
EC conformity
The manufacturer's declaration of conformity becomes invalid if the operator modifies
the original product or installs additional components.
Following installation into a plant and before commissioning, the operator must check
the entire system for compliance with the valid EU directives and reassess it accord-
ingly.
warranty seal
Closure seal
The product is sealed at the factory. Damaging or removal of a closure seal leads to the
loss of liability and warranty entitlements.
Do not open the product within its warranty period!
For process-related shorter maintenance intervals please contact the Pfeiffer Vacu-
um Service.

8
Product description
3 Product description
3.1 Product identification
3.1.1 Product characteristics
●The external electronic drive unit TCP 1200 serves as voltage supply, control and
monitoring of a turbopump and connected peripherals.
* Ampere interrupting capacity
To correctly identify the product when communicating with Pfeiffer Vacuum, always have
the information from the rating plate available.
Fig. 1: Example for a rating plate
3.1.2 Battery
The electronic drive unit is equipped with a battery to provide a continuous power supply
to the system clock.
●Type: Dispose of the lithium round cell battery, 3V, CR1225 or CR2032
used batteries as per the applicable local regulations.
Do not dispose of them as domestic waste.
3.1.3 Scope of delivery
●TCP 1200, external electronic drive unit in a 19" module carrier
●Operating instructions
Characteristics TCP 1200
Connection panel Standard (RS485)
Turbopump HiPace, suitable for TCP 1200, 1500, 1800, 2300
Mains requirement: frequency (range) 50/60 Hz
Mains requirement: voltage (range) 200-240 (± 10%) V AC
Current consumption max. 6.1 A
Power consumption max. 1150 VA
Mains requirement: internal fuse 10 A, delayed
Breaking capacity (AIC)* 1500 A
Mod.: TCP 1200
Mod.-No.: PM C01 870
Input: ~ 200-240V±10%
6A, 50 - 60 Hz, 1500AIC
Output: 0 - 400V 5A, 0 - 630 Hz
Weight: 9kg
Made in Germany 2013/11
Ser.-No.:79500005

Product description
9
3.2 Function
3.3 Range of application
3.3.1 Cooling
The integrated case fan is connected to a connecting cable via the "accessory A in" ac-
cessory connection. Corresponding setting parameters are preconfigured and cannot be
changed. Disconnecting the cable connection will cause an error message.
Pfeiffer Vacuum electronic drive units TCP 1200 must be installed and operated in the
following ambient conditions.
2431
56
91011
8
7
pump1. output 0-400 V DC
pump2. output 24 V DC
RS485 in 24 V DC
accessory A in 24 V DC
gauge 24 V DC
mains input
200-240 V AC +/- 10%
Fig. 2: TCP 1200 front and rear view
1 19" rack case
2 Case fan
3 Operating display
4"DCU 002" display and control unit
5"pump1.output" connection
6"pump2.output" control connection
7 Connection panel
8"mains input" mains connection
9"RS-485 in" internal connection
10 "accessory A in" internal connection
11 Pressure gauge connection
Installation location weather protected (indoors)
Protection category IP 20
Protection class I
Temperature +5 °C to +40 °C
Relative humidity max. 80 %, at T 31 °C, max. 50% at T 40 °C
Atmospheric pressure: 750 hPa - 1060 hPa
Installation altitude 2000 m max.
Degree of pollution 2
Overvoltage category II

10
Product description
3.4 Connection panel
Remarks to ambient conditions
The specified permissible ambient temperatures apply to operation of the turbopump at
maximum permissible fore-vacuum pressure or at maximum gas throughput depending
on the cooling method. The turbopump is intrinsically safe by a redundant temperature
monitoring.
●By reducing the fore-vacuum pressure or gas throughput, the turbopump can be op-
erated at higher ambient temperatures.
●If the maximum permissible operating temperature of the turbopump is exceeded, the
electronic drive unit reduces drive power first and switches off then, if necessary.
Fig. 3: "Standard" connection panel for the TCP 1200
9"RS-485 in" internal connection, assigned
9.1 "RS485" connection, assigned
10 "accessory A in" internal connection
10.1 "accessory A" connection, assigned
11 "accessory B" connection, free
13 "remote" connection
12 "PV.can" service connection
accessory
A
B
RS485
remote
PV.can
DC in
9
10
11 1210.1
13
9.1
NOTICE
Contact load of accessory connections
The total contact load on the free accessory connections A1, B1 and B2 on the TCP
1200 connection panel must not exceed 250 mA.
Connected devices must adhere to single load Imax = 200 mA.
RS-485
M12 socket with screw coupling. Occupied for the connection of the built-in display
and control unit DCU 002. Available for the connection of other devices via RS-485,
e.g. PC. The use of a Y-connector enables the series connection in a bus system.
accessory A
M12 socket with screw interlocking. Assigning for connecting internal accessories.
Accessory A1 is available directly on the pump via the "pump.2 output" control con-
nection. Accessory A2 is assigned for internal air cooling.
accessory B
M12 socket with screw coupling for the connection of Pfeiffer Vacuum accessories.
The use of a Y-connector enables double assignment of the connection.
PV.can
M12 casing socket with screw coupling and LED for the connection of an integrated
pressure measurement and for Pfeiffer Vacuum Service purposes.
remote
High Density D-sub 26 pole female socket for the connection and configuration of
a remote control.

Connection diagram
11
4 Connection diagram
Fig. 4: Connection diagram and assignment of the TCP 1200
12
3
4
5
1
23
L
n.c.
FE
RS 485 D+
Gauge-ID
1
1
5
1
1
1
1
Motor U
1
4
4
7
n.c.
Sensor 1+
4
1
N
ACC A2
+24V DC*
-Ub
2
2
2
2
2
2
Motor V
Sensor 3-
Sensor 3+
2
5
5
8
n.c.
Sensor 1-
ACC A1
5
2
n.c.
24V DC**
GND*
Signal
FE
3
3
4
3
3
5
4
4
6
3
3
6
Motor W
Sensor 2+
3
3
PE
ACC A1
RS 485 D-
-Ub
+Ub
PE
Sensor 2-
24V DC**
18
18
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
mains input
200-240V AC +/-10%
to panel
accessory A
accessory A in
24V DC
pump.2 output
24V DC
pump.2 output
0-400V DC
internal Fan
DCU
to panel
RS 485
RS485 in 24V DC
gauge 24V DC
6

12
Installation
5 Installation
5.1 Assembly
5.1.1 Rack installation
The electronic drive unit housing TCP 1200 consists of a 19" component rack for instal-
lation in a rack cabinet.
Insert the device horizontally in the guide rails of a 19"/3HE rack and screw on the
front panel securely with four fixing screws.
Ensure sufficient air circulation if installed in enclosed housings.
Do not hinder device internal air flow and removal.
Ensure permissible ambient conditions in the rack cabinet (see p. 9, chap. 3.3).
5.2 Connection "external pump"
The external connection of a Pfeiffer Vacuum turbopump to the electronic drive unit TCP
1200 is possible, using shielded connection cables of different lengths from the Pfeiffer
Vacuum accessories programme.
The cable for control and operation of the turbopump is uniquely designated by plugs and
sockets.
●HAN-Q5 plug and RJ45 plug for the connection to the TCP 1200
●HAN-Q5 socket and M12 socket for the connection to the turbopump
NOTICE
Ensure free convection
Incorrect installation can cause damage by over-heating or create a fire hazard.
Maintain a minimum distance of 50 mm from cooling vents to adjacent components
or boundaries.
Install the device upright.
WARNING
Danger of electric shock
The system is only free of voltages if the mains plug is disconnected.
Switch off the main switch and disconnect the mains plug before all work.
Secure against unintentional restarting.
Ensure the complete stop of the pump (f < 1).
CAUTION
Risk of tripping!
Risk of tripping when working in the installation area.
Place supply lines in such a way that no tripping hazards occur.

Installation
13
Install the connection cable between the electronic drive unit and the turbopump.
Secure mounting brackets, snap in plugs and close screw connections.
5.3 Earthing
Fig. 6: Installing the earthing connection
5.4 Connecting to the mains power supply
Fig. 5: Connecting the turbopump to the electronic drive unit TCP 1200
5 Connection "pump1. output"
6 Control connection "pump2. output"
13.1 Connection "pump"
13.2 Control connection "pump"
13.3 Connection cable TCP - turbopump
5
13.1
13.3
13.2
6
WARNING
Danger of electric shock
In case of defect, the parts connected to the mains supply can be energized.
Connect the pump with PE according to local regulations, before mains connection.
Connect appropriate earthing cable on the customer side.
Pay attention to the minimum cross-section of the mains connection.
M4
WARNING
Danger of unsafe electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.

14
Installation
Fig. 7: Pin assignment of the mains connection plug
Order the mains cable separately (see "accessories").
Insert the mains cable into the mains connection AC in.
Lock the mains cable with the mounting bracket.
WARNING
Danger due to lack of power disconnection device
Pump and electronic drive unit are not equipped with a power disconnection device. In-
stallation of a user-supplied power disconnection device in accordance with SEMI-S2.
Fit a circuit breaker with an interruption rating of min. 10,000 A.
WARNING
Danger of electric shock
In case of defect, the parts connected to the mains supply are under voltage.
Always keep the mains connection freely accessible so you can disconnect it at any
time.
1 Phase L
2 Neutral conductor
3n.c.
PE Protective earth
12
3
PE

Connection "remote"
15
6 Connection "remote"
Remote control is possible via the 26-pin D-sub connector labelled "remote" on the elec-
tronic drive unit. The accessible individual functions are mapped to "PLC levels".
Remove the remote plug from the TCP 1200 and connect a remote control unit. Pin
assignment of the connector according to table.
Shielded connectors and cables must be used.
The following information display the factory setting. Configuration is possible
using the Pfeiffer Vacuum parameter set.
6.1 Pin assignment
6.2 Operation via "remote" connection
6.2.1 +24 V DC* Output / Pin 1
Inputs 2 - 6 and the connections to Pins 10, 13, 14 are activated by connecting them with
+24 V DC to Pin 1 (active high). They can also be activated via an external PLC. The
functions are deactivated by "PLC high level" and by "PLC low level".
●PLC high level: +13 V to +33 V
●PLC low level: -33 V to +7 V
●Ri: 7 kΩ
●Imax < 210 mA (with RS-485, if existing)
19
1018
1926
Pin Function Designation factory settings
1 +24 V DC output (V+) Reference voltage for all digital in- and outputs
2 DI1 Enable venting; open: no; V+: yes
3 DI Motor pump Drive motor; open: off; V+: on
4 DI Pumping station Open: off; V+: on and error acknowledgement
5 DI Standby Standby rotation speed; open: off; V+: on
6 DI2 Heating; open: off; V+: on
7 AI+ Rotation speed setting mode Set value in rotation speed setting mode;
2-10 V DC = 20-100% of the nominal rotation speed
8 DO1 Rotation speed switch point attained;
GND:no; V+: yes (Imax = 50 mA/24 V)
9 DO2 GND: error; V+: no error (Imax = 50 mA/24 V)
10 DI3 Sealing gas; open: off; V+: on
11 AI- Rotation speed setting mode
GND
Set value in rotation speed setting mode; GND
12 AO1 Actual rotation speed;
0-10 V DC is equivalent to 0-100%; RL> 10 kΩ
13 DI Error acknowledgement Error acknowledgement: V+ pulse (min 500 ms)
14 DI Remote priority Control via interface "remote"; open: off
V+: set and priority over other digital inputs
15 Relais 1 Connection to Pin 16 if relay 1 is inactive
16 Relais 1 Rotation speed switchpoint attained;
relay contact 1 (Umax = 50 V DC; Imax = 1 A)
17 Relais 1 Connection to Pin 16 if relay 1 is active
18 Relais 2 Connection to Pin 19 if relay 2 is inactive
19 Relais 2 No error; relay contact 2 (Umax = 50 V DC; Imax = 1 A)
20 Relais 2 Connection to Pin 19 if relay 2 is active
21 Relais 3 Connection to Pin 22 if relay 3 is inactive
22 Relais 3 Warning; relay contact 3 (Umax = 50 V DC; Imax = 1 A)
23 DO Remote priority GND: off; V+: remote priority active
24 RS-485 D+ according to specifications and Pfeiffer Vacuum protocol
25 RS-485 D- according to specifications and Pfeiffer Vacuum protocol
26 Ground (GND) Reference ground for all digital inputs and all outputs

16
Connection "remote"
6.2.2 Inputs
The digital inputs at connection "remote" are used to connect various functions of the
electronic drive unit. Functions are assigned to the inputs DI1 - DI2 ex factory. These can
be configured via interface RS-485 and the Pfeiffer Vacuum parameter set.
DI1 (Enable venting) / Pin 2
V+ : Venting is enabled (venting according to venting mode)
open: Venting locked (no venting is performed)
DI Motor pump / Pin 3
After Pin 4 (pumping station) is activated and the electronic drive unit successfully com-
pletes the self-test, the turbopump is placed into operation. During operation, the tur-
bopump can be switched off and on again, while the pumping station remains switched
on. The turbopump is not vented thereby.
V+ : Turbopump motor on
open: Turbopump motor off
DI Pumping station / Pin 4
Connected pumping station components (e.g. backing pump, venting valve, air cooling
unit) are triggered and, with Pin 3 (motor) simultaneously activated, the turbopump is
placed in operation. Any ongoing error messages are reset when their cause has been
eliminated.
V+ : Malfunction acknowledgement and pumping station on
open: Pumping station off
DI Standby / Pin 5
In standby mode, the turbopump operates at a specified rotor speed < nominal rotation
speed. Factory setting and recommended operation are 66.7 % of the nominal rotation
speed.
V+ : Standby activated
open: Standby off, operation at nominal rotation speed
DI2 (Heating) / Pin 6
V+ : Heating on
open: Heating off
DI3 (Sealing gas) / Pin 10
V+ : Sealing gas valve open
open: Sealing gas valve closed
DI Error acknowledgement / Pin 13
V+ : Reset ongoing error messages when cause has been eliminated with a pulse of
min. 500 ms duration.
open: Inactive
DI Remote priority / Pin 14
V+ : The connection "remote" has operation priority over all other digital inputs.
open: Remote priority inactive

Connection "remote"
17
AI Rotation speed setting mode / Pin 7 and Pin 11
The analog input defines the set rotation speed of the turbopump. An input signal of 2 -
10 V between AI+ (Pin 7) and AI- (Pin 11) corresponds to a rotation speed within the
range of 20 - 100% of the nominal rotation speed. If the input is open or signals fall below
2 V, the pump is accelerated up to nominal rotation speed.
6.2.3 Outputs
The digital outputs at the connection "remote" can be loaded with a maximum of 24 V /
50 mA per output. All outputs listed below are configurable by the Pfeiffer Vacuum pa-
rameter set via interface RS-485 (description related to factory settings).
DO1 (Rotation speed switchpoint attained) / Pin 8
Active high after the rotation speed switchpoint is attained. Rotation speed switchpoint 1
is factory-set to 80% of the nominal rotation speed. It can, for example, be used for a
"pump operational" message.
DO2 (No errors) / Pin 9
When the supply voltage has been established, digital output DO2 permanently outputs
24 V DC which means "no errors". Active low in case of error (collective error message).
DO Remote priority active / Pin 23
Active high: The connection "remote" takes priority over any other connected control
panels (e.g. RS-485). With active low, the connection "remote" is ignored.
AO1 Analog output 0-10 V DC / Pin 12
A rotation-speed-proportional voltage (0-10 V DC equals 0 - 100 % x fNominal) can be
picked up via the analog output (load R ≥10 kΩ). Additional functions (optionally current/
power) can be assigned to the analog output via DCU, HPU or PC.
6.2.4 Relay contacts (invertible)
Relay 1 / Pin 15, Pin 16 and Pin 17
The contact between Pin 16 and Pin 15 is closed when the rotation speed switch point
is underrun; relay 1 is inactive. The contact between Pin 16 and Pin 17 is closed when
the rotation speed switch point is attained; relay 1 is active.
Relay 2 / Pin 18, Pin 19 and Pin 20
The contact between Pin 19 and Pin 18 is closed when a malfunction is present; relay 2
is inactive. The contact between Pin 19 and Pin 20 is closed when operation is malfunc-
tion free; relay 2 is active.
Relay 3 / Pin 21 and Pin 22
The contact between Pin 21 and Pin 22 is closed when no warning messages are active;
relay 3 is inactive. The contact between Pin 21 and Pin 22 is open when a warning mes-
sage is present; relay 3 is active.
6.2.5 RS-485
One Pfeiffer Vacuum display and control panel (DCU or HPU) or an external PC can be
connected respectively to the electronic drive unit via Pin 24 and Pin 25 of the connec-
tion "remote" on the electronic drive unit.
Establish the connections according to the specification of the interface RS-485.
f(%)
100
20
210
U(V)

18
Connection "RS-485"
7 Connection "RS-485"
7.1 Connections
The connection designated "RS-485" on the electronic drive unit is occupied with the
built-in display and control unit DCU 002. The external connection of a Pfeiffer Vacuum
handheld programming unit (HPU) or a PC is possible. The interface is electrically iso-
lated from the maximum supply voltage of the electronic drive unit. The electrical cou-
plings are optically decoupled internally.
7.2 Connecting Pfeiffer Vacuum display and control units or PC
The connection of respectively one external operating unit is possible on the interface
RS-485.
A USB interface (PC) can be connected via the USB/RS-485-converter.
Disconnecting the internal connection "RS485" to "RS485in" disables the integrated
DCU 002 und the "gauge" connector socket connected to it.
Fig. 8: Optional connection possibilities for interface RS-485
Designation Value
Serial interface RS-485
Baud rate 9600 bauds
Data word length 8 bits
Parity none (no parity)
Start bits 1
Stop bits 1..2
12
34
5
Pin Assignment
1 RS-485: D+
2 +24 V output, loadable with 210 mA (with remote - pin 1)
3GND
4 RS-485: D-
5 not connected
DCU 002
HPU 001
RS485
USB/RS485-converter

Connection "RS-485"
19
7.3 Cross-linking via the connection RS-485
Establish the connections according to the specification of the interface RS-485.
Connect all units with RS-485 D+ and RS-485 D- to the bus.
●The group address of the electronic drive unit is 963.
●All units connected to the bus must have differing RS-485 device addresses [P:797].
USB/RS485-converter
M12
TC TC
D+
D-
USB/RS485-converter
RS 485
USB
PC
CAUTION
Danger of electric shock
The insulation measures of the bus system are designed only for use with safety extra-
low voltage.
Connect only suitable devices to the bus system.

20
Connecting a measuring device
8 Connecting a measuring device
The connector socket labelled "Gauge" can be used to operate a Pfeiffer Vacuum pres-
sure measuring device from the ActiveLine series.
●Usable types of gauges
– APR 250/260
–CMR3xx
–PKR2xx
– PCR 280
Pressure measurement with the TCP 1200
The pressure measurement using the TCP 1200 electronic drive unit is linked directly
with the DCU integrated display and control unit. The "gauge" socket supply thus de-
pends on the use of the DCU.
Ensure a connection between "RS-485in" and "RS485".