Phihong AW Series User manual

Basic Edition Internet Edition
Electric Vehicle AC Charger
AW Series - User Manual
COPYRIGHT © 2020 Phihong Technology reserves the right to make changes to this product without further notice.
IP55 Authorization Management Repairable Outdoors
version. W84A99900086-HB1

CONTENT
1. Important Safety Instructions................................................1
2. Basic Interface......................................................................3
2.1 Basic Edition ..................................................................3
2.2 Internet Edition...............................................................4
3. Dimensions...........................................................................5
3.1 Main Size of Charger .....................................................5
3.2 Wall-Mounted Bracket....................................................5
4. Specification .........................................................................6
5. Design Standard...................................................................7
6. Status Description of the Charger Indication Light ...............8
7. Installation Instructions.......................................................10
7.1 Packing List .................................................................12
7.2 Tools and Materials Required ......................................13
7.3 Wall-Mounted Bracket Installation Requirements ........13
7.4 AW Installation Requirements......................................13
7.5 Installation Steps .........................................................14
7.6 Wall-Mounted Bracket Installation ...............................17
8. Operating Instructions ........................................................19
8.1 Operating Procedures..................................................19
8.2 Operating Steps – Basic Edition ..................................19
8.3 Operating Steps – Internet Edition...............................20
8.4 Wi-Fi operation steps (for the optional Wi-Fi function of
the Internet Edition) .....................................................21
8.5 4G operation steps (for the optional 4G function of the
Internet Edition) ...........................................................23
8.6 Error and Warning Message ........................................25
9. Federal Communication Commission Interference Statement
............................................................................................26
10. Industry Canada statement ..............................................27
11. Maintenance and Repair...................................................29
11.1 Daily Maintenance.....................................................29
11.2 Maintenance Spares .................................................29
11.3 Warranty and Maintenance .......................................29
11.4 Maintenance History .................................................31

1. Important Safety Instructions
Please read these Important Safety Instructions and the charging instructions
in your vehicle owner’s manual before charging your electric vehicle. Failure
to do so can result in death or serious injury. Save this user manual for future
reference. There are many safety features built into the charger. Read all the
safety information and warnings in this manual to be aware of any hazards
and risks associated with using this charger.
Warning
When using electric products, basic precautions should always be followed.
This manual contains important instructions, including the following, that must
be followed during installation, operation and maintenance.
• Do not install or use the charger near flammable, explosive, corrosive, or
combustible materials, chemicals, or vapors.
• Turn off the input power of the charger before maintaining the charger.
• The device is designed only for vehicles that are compatible with the SAE
J1772 Level 2 charging standard.
• Do not use the charger if it is defective, appears cracked, frayed, broken or
damaged.
• Do not attempt to open, disassemble, repair, tamper with, or modify the
charger. Contact our Customer Service for any requirement of repair.
• Do not use the charger when you are, the vehicle is, or the charger is
exposed to severe rain, snow, or other severe weather.
• When transporting the charger, handle with care and do not drag or step on
the device.
• Do not touch the charging connector terminal with sharp metallic objects
for preventing damage.
• Do not forcefully pull the charging cable, damage it with sharp objects, put
ngers, or insert foreign objects into any part of the charging connector.
• Risk of explosion. This device has arcing or sparking parts that should not
be exposed to flammable vapors.
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• To reduce the risk of serious injury or death and damage to the charge, this
device should be installed, adjusted, and serviced by qualified electrical
personnel familiar with the construction and operation of this type of
charger and the danger involved. Failure to observe this precaution could
result in death or severe injury.
• Incorrect installation and testing of the charger could potentially damage
either the vehicle’s battery and/or the device itself. Any resulting damage is
excluded from the warranty for the device.
• Ensure that the charging cable is well positioned during charging so it will
not be stepped on, tripped over, or subjected to damage or stress.
• Do not use this charger with a frayed charging cable that has damaged
insulation or any other sign of damage.
• According to the local electrical requirements, confirm the wire diameter
and wire type corresponding to the current rating and the temperature rating
must meet the requirements.
• Before starting the installation, turn off all power.
Warning
• Risk of electric shock. Do not remove cover or attempt to open the
enclosure of the device. No user serviceable parts inside. Refer servicing to
qualied service personnel.
To reduce the risk of re, connect only to a circuit provided with 40 amperes
maximum branch circuit overcurrent protection in accordance with the
National Electrical Code, ANSI/NFPA 70, and the Canadian Electrical Code, Part
I, C22.1.
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2. Basic Interface
LED Light
Indication
SAE J1772
AC Charging
Connector
2.1 Basic Edition
Rear Notch
Charging Cable Inlet
USB Cable Inlet
AC Power Inlet
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2.2 Internet Edition
LED Light
Indication
SAE J1772
AC Charging
Connector
Rear Notch
Charging Cable Inlet
RJ45 Cable Inlet
AC Power Inlet
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3. Dimensions (unit:mm)
3.1 Main Size of Charger
3.2 Wall-Mounted Bracket
260
280
100
100
80
174
Ø7x4
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Model Name AW32 UL Version
Rated Input Voltage 200-240 VAC / Single Phase
Rated Output Current Single Phase / 32A
AC Power Frequency 50/60 Hz
Input Protection UVP,OVP,RCD,SPD,Ground Fault Protection
Output Protection OCP,OTP,Control Pilot Fault Protection
Output Interface SAE J1772 AC Charging Connector
Storage Temperature -40°C to + 70°C
Operation Temperature -30°C to +50°C
Relative Operation Humidity 95%RH Maximum
Relative Storage Humidity 95%RH Maximum
RFID Authorization LAN Version or Wi-Fi Version or 4G Version
RJ45 Cable Inlet*1 10M/100M Base-T
Wi-Fi Function*2 802.11 b/g/n
2G/3G/4G Finction*3 LTE, UMTS/HSPA(+), GSM/GPRS/EDGE
Cable Length 5M (From charger’s body to lower edge of
charging connector)
Protection Level NEMA TYPE 3R
Installation Type Wall-Mounted
Altitude ≤ 2000 m
Weight 4±0.5kg
Dimensions 260mm x 280mm x 100mm
Status Indication Red, Green, Blue LED
4. Specication
*1 LAN Version or Wi-Fi Version or 4G Version
*2 Wi-Fi Version
*3 4G Version
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5. Design Standard
Safety standards
UL2594: Electric Vehicle Supply Equipment
UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: General Requirements
UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: Particular Requirements for Protection Devices for Use in Charging
Systems
UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
UL 62: Flexible Cords and Cables
UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
UL 1998: Software in Programmable Components
NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
UL840 (Clearance and Creepage)
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6. Status Description of the Charger
Indication Light
Standby - Green Light
The READY light stays steady in standby
mode.
RFID Authorization (Internet
Edition)- Green Light Flashing
Green light is flashing after the RFID is
authorized.
Waiting for Charging - Blue Light
After the vehicle connector is connected
to the vehicle inlet, the CHARGE light is
constantly lit.
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Fault - Red Light
The red light is lit while fault. Please
refer to "8.4 Error and Warning
Messages" for detailed information.
Charging - Blue Light Flashing
The CHARGE light flashes while
charging.
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Switch 1 (Power Grid Type) Switch 2 (Grounding System)
ON LN IT
OFF LL TT-TN
Safety Requirements
• Be sure to preview the user manual and ensure local building and electrical
codes are reviewed before installing the AC charger.
• The AC charger should be installed by a qualied technician according to
the user manual and local safety regulations.
• Use appropriate protection when connecting to the main power
distribution cable.
• Type B, C or D breaker with the rating current higher than 40Amp should
be installed in the upstream AC distribution box.
• Disconnect switch for each ungrounded conductor of AC input shall be
provided by others in accordance with the National Electric Code, ANSI/
NFPA 70.
Power Grid Connection and Grounding Type
• The AC charger supports different power grid connection and grounding
type through setting dip switch. Setting methods are shown below.
• Before setting the dip switch, make sure the input power is turned OFF.
• Use a non-conductive object to set the dip switch.
ADip switch
Rotary switch
B
AB
7. Installation Instructions
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Maximum Output Current
The AC charger can support different maximum
output current through setting rotary switch. Setting
methods are shown below
• Before setting the rotary switch, make sure the input
power is turned OFF.
• Use a non-conductive object to set the rotary switch.
Switch
Setting
Number
0 12345678,9 AB~E F
Maximum
Output
Current
Test
Mode 6A 8A 10A 13A 16A 20A 25A 32A 30A Invalid
Setting
Slave
Mode
120V 120V
208V
PE
L1
L2
V/2 V/2
V
PE
L1
L2
0 V
V
PE
L
N
V=240 or 200 volt
Charger
input terminal
Charger
input terminal
Charger
input terminal
V=240 or 230 or 220 or 200 volt
* Note 1: The default value in North America and Japan is (LL / TT-TN).
* Note 2: The default value for other regions is (LN / TT-TN).
* Note 3: If it is not the above standard grid type, please contact our technical staff for
assistance and conrmation.
* Note 4: The default value for Japan is 30A.
* Note 5: The default value in other countries is 32A.
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7.1 Packing List
No. Product Name Quantity Note
1AC Charger (With Charging Cable) 1
2Wall-Mounted Bracket 1
3User Manual 1
4Product Certication 1
5Expansion Screw 4
6M6 Self-Tapping Screws 4
7M4 Screw 2
8M25 Cable Gland 1
9RFID Card (RFID Version Only) 2
10 Needle Terminal 3
Product Certification
Dateof inspection
Inspector
1 2 3 4 5
6 7 8
RFID
9RFID 版10
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Tools required before installing the Wall-Mounted charger, gather the
following tools:
• Wire stripper
• Crimpers for European terminals
• Phillips screwdriver for M4 ~ M6
• Slotted screwdriver for 4~5.5MM
• Voltmeter or digital multimeter (for measuring AC voltage at the
installation site)
• The inserting cable should meet the best waterproof performance. It is
recommended to use 3 core / 8AWG or 10mm²cable (XLPE or equivalent
cable) to pull the cable from the distribution box, the maximum outer
diameter of the cable should be 13mm ~ 18mm.
• Level ruler
• Pencil or marker
• Machine drill
7.2 Tools and Materials Required
Before installing the wall-mounted bracket, you should confirm that the
loading capacity of the wall can reach a weight of 36 kg. When installing
on a cement wall, you can use the included expansion screw to install the
bracket and use a cement drill to drill holes on the cement wall (Ø8mm) with
the hole spacing in accordance with 3.2 wall-mounted bracket.
When installing on a wooden wall, you can directly use the included M6 self-
tapping screws to installl the wall-mounted bracket, and you can use the
back-mounted backplane to directly lock and install on the wall.
7.3 Wall-Mounted Bracket Installation Requirements
To select and locate the best position of the wall-mounted component, you
need to determine the parking position of the vehicle rst to ensure that the
charging connector can be inserted into the vehicle charging inlet.
Wall-mounted components should be located :
• In a enclosed garage, it is usually on the side of vehicle charging inlet.
• In a well-ventilated area. Avoid installing in closed boxes or near the
exothermic chargers.
• 1.2 meters or 4 feet above the floor.
• 250mm (10inches) from any obstacles to allow cables to loop around the
wires and related maintenance.
7.4 AW Installation Requirements
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7.5 Installation Steps
Use screwdriver to loosen the 9 xed screws on the rear of
charger, then remove the front cover.
�� 1.000
1
2
3
4
5
6
7
8
9
Lock M25 waterproof gland Part1 and Part2 to the mounting
holes
1
2
1
3
2
M25 waterproof
gland
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15~18mm of the insulation sheath should be stripped off the
three AC wires. Take out the included needle terminal and
install the needle terminal on the three GND/PE, L1/L, L2/N
wires. Pass the three wires through the M25 waterproof gland
Part 3.
3
GND/PE L1/L L2/N
Insert the three wires into the wire holes of the green terminal
block to the corresponding GND/PE, L1/L, L2/N and lock them.
The recommended screw torque is 1.5 N-m (13.3lb-in).
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5
(After nishing, lock the M25 waterproof gland Part 3, afx and
tighten 9 screws on the front cover after the front cover is put
back, the recommended screw torque is 1.0N- m (8.8lb-in).
3
6
(For Internet Edition model with 4G function)
The SIM card slot is on the right side. Insert the SIM card
according to the picture's instruction.
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