Phihong DS Series Manual

DC EVSE 60KW
Standalone Fast Charger
User Manual & Installation Instructions
Copyright © 2020, PHIHONG TECHNOLOGY.
PHIHONG TECHNOLOGY reserves the right to update the manual without any notice.
W84A99900099-HB1
[email protected]
DS Series
EU
Model

CONTENT
Introductions .............................................................................. 1
Features ..................................................................................... 1
Applications................................................................................ 1
1. Basic User Interface ................................................................ 2
2. Specication ........................................................................... 3
2.1 Product Specication ....................................................... 3
2.2 DSYx601 Version Description ........................................... 5
2.3 LED Indication and Operation Status................................. 6
2.4 Dimensions ...................................................................... 6
2.5 Direction of cooling Airflow............................................... 7
3. Installation Instruction ............................................................ 8
3.1 Before Installation ............................................................ 8
3.2 Grounding and Safety Requirement ................................... 9
3.3 Unpack the charger ........................................................ 11
3.4 Recommended Tools for Installation and Inspection........ 13
3.5 Installation Procedure .................................................... 14
3.6 Installation Inspection & Commissioning ........................ 18
4. Network Setting .................................................................... 21
4.1 Wi-Fi Network Setting .................................................... 21
4.2 3G/4G Setting................................................................. 23
5. Operation Process................................................................. 25
5.1 Operating Sequence ....................................................... 25
5.2 Operating Procedure....................................................... 25
5.3 Troubleshooting ............................................................. 30
5.4 Status Codes.................................................................. 30
6. Maintenance ......................................................................... 46
6.1 General Maintenance...................................................... 46
6.2 Replacement Kits and Accessories.................................. 49
Limited Product Warranty.......................................................... 50
Appendix - Package list............................................................. 51

Introductions
The Standalone DC Fast Charger is the top choice to power battery electric vehicles
(BEV) and plug-in electric vehicles (PHEV). It is designed for quick charging in both
public and private locations, such as retail and commercial parking spaces, fleet
charging stations, highway service areas, workplace, residence, etc.
The Standalone DC Fast Charger has the advantage of easy installation. The plug-
gable power modules realize flexible and cost-effective installation for different
types of locations. The DC Standalone charger also has network communication
capability. It is able to connect with remote network systems and provide drivers
of electric cars real-time information, such as the location of charging stations,
charging progress and billing information. The Standalone DC Fast Charger has
a clear user interface with function buttons, safety certications and an excellent
waterproof and dust proof design to provide the best choice for outdoor environ-
ments.
Features
• Pluggable power modules make installation easy and flexible.
• Offers customers the convenience of start/stop charging control from an autho-
rized RFID smart card or mobile APP.
• Built according to the latest industry standards for DC charging.
• Carries an outdoor rating capable of withstanding solid and liquid intrusions in
outdoor settings making the unit more stable and highly reliable.
• Provides a high-contrast, screen interface with multi-function buttons.
Applications
• Public and Private Parking Areas
• Community Parking Areas
• Parking Areas of Hotels, Supermarkets and Shopping Malls
• Workplace Parking Areas
• Charging Stations
• Highway Rest Areas
1

1. Basic User Interface
Antenna
Indication Light
7" Information Screen
Right Button & Left Button
RFID Card Reader
• Charging Status
• Alarm information
• User Authorization
Main unit:
Emergency Stop
CHAdeMO Charging
Plug and Cable
CCS Charging Plug and Cable
2

2. Specication
2.1 Product Specication
Model Name DSYx601 Series
AC
INPUT
Voltage Rating 3Φ380 ~ 415Vac (±15%)
Max. Input Current 118A
Electrical Distribution 3P+ N+ PE (Wye conguration)
Power Grid System TN/TT and IT
Frequency 50/60Hz
Max. Input Power 67 kVA
Power Factor > 0.99
Efciency > 94%, at optimize V/I point
DC
OUTPUT
Output Voltage Range
** CCS 150Vdc ~ 950Vdc
** CHAdeMO 150Vdc ~ 500Vdc
** GB/T 150Vdc ~ 750Vdc
Maximum Output Current
** CCS
120A@150Vdc ~ 500Vdc when
output voltage up to 950Vdc the
output current is 63A
** CHAdeMO
120A@150Vdc ~ 500Vdc
** GB/T
120A@150Vdc ~ 500Vdc when
output voltage up to 750Vdc the
output current is 80A
Maximum Output Power DC 60kW
Voltage Accuracy ±2%
Current Accuracy ±2%
Electrical Isolation Isolation between Input and Output
Standby Power < 100W
Communication External Ethernet, Wi-Fi and 3G or 4G
Internal CAN / RS485
3

Input Protection OVP, OCP, OPP, UVP, RCD, SPD
Output Protection OCP, OVP, LVP, OTP, IMD
Internal Protection OTP, AC Contactor Detection, DC Contactor Detection, Fuse
Detection
Load Management Via OCPP 1.6 JSON
User Interface &
Control
Display 7-inch LCD
Button
Right Button : Select charging
connector.
Left Button : Home / Stop charge
User Authentication
RFID Support ISO 14443A/B, ISO
15693, FeliCa Lite-S (RCS966),
OCPP, 2D Barcode, APP, Mobile
Payment
Backend Support OCPP 1.6 JSON
Environmental
Conditions
Operation Temperature -30°C~50°C, power derating
from 50°C and above
Storage Temperature -40°C to 70°C
Relative Humidity 5%~95% RH, non-condensing
Altitude ≤ 2000m
Regulations
Safety IEC 61851-1, IEC 61851-23
EMI/EMC IEC 61851-21-2
Charging Interface
CHAdeMO Ver 1.2
CCS DIN 70121
GB/T 27930
Mechanical
Specications
Dimensions (WxDxH mm) 700 x 331 x 1800 mm
Weight (typ.) < 235 kg, includes two charging
guns
DC Charging Connector CCS, CHAdeMO or GB/T
Cooling Forced Air
Ingression Protection IP55
Anti-vandalism IK10,
not include LCD & RFID cover
4

2.2 DSYx601 Version Description
The DSYx601 series are available in different versions depending on the charging
connectors, below table shows the available combinations, the coresponding posi-
tion of charging connectors are indicated from left to right in the view of front char-
ger.
Version Left DC Connector AC Connector Right DC Connector
DSYx601 J0E CHAdeMO -CCS2
DSYx601 J00 CHAdeMO - -
DSYx601 E00 CCS2 - -
DSYx601 G0E GBT -CCS2
DSYx601 E0E CCS2 -CCS2
DSYx601 J0U CHAdeMO -CCS1
DSYx601 U00 CCS1 - -
DSYx601 U0U CCS1 -CCS1
0 : none
1 : IEC 62196-2 Type 1/SAE J1772 Plug
2 : IEC 62196-2 Type 1/SAE J1772 Socket
3 : IEC 62196-2 Type 2 Plug
4 : IEC 62196-2 Type 2 Socket
5 : GB/T AC Plug
6 : GB/T AC Socket
7 : CCS2 AC Plug
J : CHAdeMO
U : Natural cooling CCS1 combo
V : Liquid cooling CCS1 combo
E : Natural cooling CCS2 combo
F : Liquid cooling CCS2 combo
G : GBT DC
5

2.3 LED Indication and Operation Status
Status LED Left Indicator Right Indicator
Standby Green Green
Fault Red Red
Charging Blue Blue
2.4 Dimensions
Main Size of Charger:(Unit: mm)
700 331
1800
6

2.5 Direction of cooling Airflow
Air Out Air In
7

• Read all the instructions before using and installing this product.
• Do not use this product if power cable or charging cable have any damage.
• Do not use this product if the enclosure or charging connector are broken or
open or if there is damage.
• Do not put any tool, material, nger or other body part into the charging connec-
tor or EV connector.
• Power feed must be 3 Phase Wye conguration with TN(-S)/ IT/ TT grounding
systems.
• In the installation of TN(-S) system: the neutral (N) and the PE of the power dis-
tribution are directly connected to the earth. The PE of the charger equipment is
directly connected to the PE of power distribution and separate conductor for PE
and neutral (N).
• In the installation of IT system: the neutral of the power distribution system is
isolated from the earth. The PE of the charger equipment is isolated to the PE of
power distribution to the earth.
• In the installation of TT system: the neutral (N) and the PE of the power distribu-
tion are directly connected to the earth. The PE of the charger equipment is iso-
lated to the PE of power distribution to the earth.
• The capacity of power supply should be higher than 67kVA in order to function
correctly.
• The product should be installed in free air area and keep at least 30cm clearance
distance to all air vent of the product.
• Need sufcient space for product installation and maintenance, please keep not
less than 60cm clearance distance from all around the product.
8
3. Installation Instruction
3.1 Before Installation
Warning: The product should be installed only by a licensed contractor
and/or licensed technician in accordance with all building codes, elec-
trical codes and safety standards.
Warning: The product should be inspected by a qualied installer prior
to initial use. Under no circumstances will compliance with the infor-
mation in this manual relieve user of his /her responsibilities to comply
with all applicable codes and safety standards.

• The product must be connected to a grounded, metal, permanent wiring system.
Connections shall comply with all applicable electrical codes.
• Ensure no power is connected at all times when installing, servicing, or maintain-
ing the charger.
• Use appropriate protection when connecting to main power distribution network.
• Use appropriate tools for each task.
3.2 Grounding and Safety Requirement
CAUTION: The disconnect switch for each ungrounded conductor of
AC input shall be provided by installation contractor or technician.
CAUTION: A cord extension set or second cable assembly shall not be
used in addition to the cable assembly for connection of the EV to the
EVSE.
9

3.2.1 Service Wiring
• Ground Connection
Always connect the Neutral at the service to Earth Ground. If ground is not pro-
vided by the electrical service then a grounding stake must be installed nearby.
The grounding stake must be connected to the ground bar in the main breaker
panel and Neutral connected to Ground at that point.
• 400Vac Three-Phase(Line to Line)
CAUTION!
This is feed from Wye-connection power grid, the Standalone DC Fast
Charger can connect to L1, L2 or L3, and Neutral. Earth ground must be
connected to neutral at only one point, usually at the breaker panel.
400V Three-Phase Wiring Connection
WARNING!
Earth Connection is Essential!
PE
230V 230V
230V
400V
Neutral
L3
L1
L2
DANGERS
Be Aware of High Voltage!
10

3.3 Unpack the charger
Remove the surrounding boards
STEP 1.
STEP 2.
Remove the carton and packing cushion and lm.
WARNING!
Charger weight might be 235 kg.
Be careful during unpack process.
11

Remove these 4 pcs of xing M12 screws.
STEP 3.
12

3.4 Recommended Tools for Installation and
Inspection
3.4.1 Recommended Tools for Installation
Type Description
Philips Screwdriver No. 2 and 3
Shifting Wrench
Socket Screwdriver No. 8, 10, 17 and 19
Electrical Tape Black / 15mm Width
AC Input Cable 50mm2 at least Cable x 5 (L1, L2, L3, N, PE)
Ring Terminal
1. Ring Terminal for L1, L2, L3, N (Inner Diam-
eter: 10.5mm, Outer Diameter: 22mm)
2. Ring Terminal for PE (Inner Diameter:
6.4mm, Outer Diameter: 22mm)
Crimping Pliers for Ring Terminal
Wire Stripper
Wire Cutters
Crane/ Folklift >235Kg
3.4.2 Recommended Tools for Inspection & Commissioning
Type Description
EV or EV Simulator Meet CHAdeMO/CCS Standard
Multiple Meter 1000V
Current Probe 200Amp
RFID Authorized Card
RFID No Valid Card
Door Key
Needle-Nose Plier
Laptop or PC & CAT6 cable For Charger Conguration
13

14
3.5 Installation Procedure
STEP 1.
Build 1020mm x430mm x 200mm concrete base on the level to stand charger in
advance; implant Φ80 mm conduit for input AC and Ethernet cables and implant
4 pcs of M12 screw stick out the concrete base for 40 mm to x the charger. The
positioning of these 4 pcs of M12 screws should be within ± 2 mm in short axis,
± 8 mm in long axis according to screw holes of charger.
To fit this positioning requirement, a steel plate fixture be suggested. Please
create the xture by the following drawing or order this xture from your vendor.
The other way to x the charger on concrete base is install 2 of L-brackets ac-
cessories outside of charger and drill the screw holes (Φ12 mm) on the cement
base as drawing below.
60cm
*The distance should be more than 60cm from the wall
AC Cable
Conduit Ø80mm
4 x M12 screw stick
(L Bracket orice) 4 x Ø12
(L Bracket orice)
844
250
1020
430
278
215
88
90
636
210
192
110
200
Ø80mm
(AC Cable Conduit)
4 x Ø12
(L Bracket orifice)
4 x M12 screw stick
3.5.1 Installation Procedure
(Front Direction)

Extend 3 phase 5 wires AC input cable from conduit of concrete base, AC cable
expose at least 400mm and these 5 wires should be with ring terminals ( L1,
L2, L3 & N: Inner Diameter: 10.5mm, Outer Diameter: 22mm & PE: Inner Diam-
eter: 6.4mm, Outer Diameter: 22mm) . The conductor cross sectional area of
input power wires should be not less than 50mm². If internet connection is via
Ethernet, a 1500 mm Ethernet cable is necessary to install via the conduit to
the charger.
Lift the charger on concrete base, pull the input cable through bottom hole of
charger; fasten 8 pcs of M12 screw nuts and 4 pcs of M12 washers on 4 pcs
of M12 screw of concrete base (2 nuts for each screw) to secure the chargers.
Then x the base cover (in the accessory pack) in charger base.
STEP 2.
METHOD 1.
3.5.2 Two Methods of Fixing DSYx601 Charger
If use L-brackets to x charger, secure L-brackets on the cement base by 4 pcs
of M12 expansion bolts.
METHOD 2.
15

NOTE
If remove the eye bolts on the top of the cabinet, must assemble the water-
proof plastic bolts(in the accessory pack).
STEP 1.
3.5.3 Installing the AC Input Connection
Open Right Cover for Wiring: Connect L1, L2, L3 and N of AC power to 4P termi-
nal. Fasten each wire with proper screw and torque number- 120Kgf.cm/5-15
secs. Connect the PE wire (green with yellow) to grounding position of charger
and torque number- 60Kgf.cm.
L1 L2 L3 N
PE
16

Pull AC power cables to power distribution box, connect the Protective Earth
wire (Green/Yellow) to ground point of power distribution box. Neutral should
be shorted with ground point to meet TN(-S) grounding system.
STEP 2.
Wiring installation of L1, L2, L3 and Neutral wire to an external breaker. Rec-
ommended breaker spec.: Max. input current shall be over than 157A, B Curve
type, Max. residual leakage current (RCD) shall be 30mA.
STEP 3.
Not following installation instruction will cause charger damage.
An 157A NFB B curve, with 30mA RCD Type A is recommended.
Do Inspection as section 3.6.1 to 3.6.3 .
Turn on the power source and be ready for operational testing. The power
supply of the Standalone DC Fast Charger will be enabled and automatically
drive the information screen. Information screen will turn to Phihong charging
solution screen within 30 seconds.
STEP 4.
Use foaming agent to ll the gap in the AC cable conduit and complete the in-
stallation.
STEP 5.
17