Phoenix Contact HTP10 1000 User manual
User manual
Mobile Touch Panel
with TFT-Display
Table of contents
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Table of contents
1 Introduction ................................................................................................................................7
1.1 Purpose of the document.......................................................................................7
1.2 Preconditions.........................................................................................................7
1.3 Intended use..........................................................................................................9
1.4 Notes on this document.......................................................................................10
1.4.1 Contents of document ..........................................................................10
1.4.2 Not contained in this document ............................................................10
1.5 Documentation for further reading .......................................................................10
1.6 Information about MD 2006/42/EC ......................................................................11
1.6.1 Quantitative safety relevant specifications for emergency stop-button and
enabling control device ........................................................................11
1.6.2 Relationship between Performance Level and Safety Integrity Level ...12
1.6.3 Abbreviations .......................................................................................12
2 For your safety .........................................................................................................................15
2.1 Labeling of warning notes....................................................................................15
2.2 General safety instructions ..................................................................................16
2.3 Personnel safety instructions...............................................................................18
2.4 Transport conditions............................................................................................18
3 Description of the handheld terminal ........................................................................................19
3.1 Front view ............................................................................................................20
3.2 Rear view.............................................................................................................21
3.3 Side view .............................................................................................................22
3.4 Handling the HTP10 1000 ...................................................................................22
3.5 Type plate............................................................................................................23
4 Display an operating elements .................................................................................................25
4.1 Membrane keypad...............................................................................................25
4.2 Touchscreen........................................................................................................26
5 Connections and wiring ............................................................................................................27
5.1 Cable entrance area ............................................................................................27
5.2 Cable routing in cable entrance area ...................................................................27
5.3 Installing the connection cable.............................................................................28
5.3.1 Tools required ......................................................................................29
5.3.2 Cable installation ..................................................................................29
5.4 Power supply .......................................................................................................31
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5.5 Connection of the HTP10 1000 to a control .........................................................32
5.6 Emergency stop button........................................................................................33
5.7 Grey stop button ..................................................................................................33
5.8 Illuminated emergency stop.................................................................................34
5.9 Device for approval control with internal evaluation electronics...........................34
5.9.1 Requirements for enabling control device outputs and electronics ......35
5.9.2 Functionality .........................................................................................35
5.9.3 Connection example with monitoring device (PILZ PNOZ s3) ..............38
5.9.4 Foreseeable misuse of the device for the approval control (permission
button) ..................................................................................................39
5.10 Device for approval control without internal evaluation electronics......................39
5.10.1 Functioning ..........................................................................................40
5.10.2 Example of connection with control relay (PILZ PNOZ s6.1) ................42
5.10.3 Foreseeable misuse of the device for the approval control (permission
button) ..................................................................................................43
5.11 Ethernet...............................................................................................................43
5.11.1 Pin assignment ....................................................................................44
5.12 USB port..............................................................................................................44
6 Operating behavior ..................................................................................................................45
6.1 Start-up................................................................................................................45
6.2 Cockpit Functions................................................................................................46
6.2.1 Settings and Functions .........................................................................47
6.3 Portico and Profinet .............................................................................................50
6.3.1 Configure Portico .................................................................................50
6.3.2 Units screen .........................................................................................51
6.4 Shut down the HTP10 1000.................................................................................53
6.5 HTP10 1000 in combination with the connection box HTP10 1000 CB................53
7 Configuration ...........................................................................................................................55
8 Maintenance ............................................................................................................................57
8.1 Cleaning the touch screen ...................................................................................57
8.2 Creating a backup ...............................................................................................58
8.3 Restore a backup / software update ....................................................................60
9 Disposal ...................................................................................................................................63
9.1 Disposal of the module ........................................................................................63
9.2 Disposal of the battery .........................................................................................63
Table of contents
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10 Technical data .........................................................................................................................65
10.1 In general.............................................................................................................65
10.2 Environmental conditions ....................................................................................65
10.3 Processor ............................................................................................................65
10.4 Interfaces.............................................................................................................66
10.5 E-Stop button / gray stop-switch..........................................................................66
10.6 Enabling control device .......................................................................................66
10.7 Mechanical properties .........................................................................................67
10.8 Dimensions, weight .............................................................................................67
11 Options ....................................................................................................................................69
11.1 Illuminated emergency stop button......................................................................69
11.2 Two enable switches ...........................................................................................69
11.3 Internal enabling control electronics ....................................................................69
12 Accessories .............................................................................................................................71
12.1 Wall holders HTP10 1000 WH.............................................................................71
12.1.1 Dimensional drawings ..........................................................................72
12.1.2 Hanging the handheld terminal on the wall holder ................................73
12.2 Touch stylus holder..............................................................................................73
12.3 Connection box HTP10 1000 CB.........................................................................74
12.3.1 Views and basic dimensions ................................................................74
12.4 Connection cable HTP10 1000 CC XX ................................................................76
13 EC directives, standards and regulations .................................................................................79
13.1 EC directives .......................................................................................................79
13.2 Standards ............................................................................................................79
13.3 Regulations..........................................................................................................81
A Machinery safety.......................................................................................................................83
A 1 Hazard and risk analysis......................................................................................84
A 2 Principles for the integration ................................................................................84
A 3 Technical construction file ...................................................................................84
A 4 State of the art .....................................................................................................85
A 5 Recognition of conformity by means of harmonized standards............................85
A 6 Selection of Performance Level and Safety Categories in accordance with EN ISO
13849-1 ...............................................................................................................85
A 7 Application of handheld terminals in special operating modes ............................87
A 8 Information about the emergency stop button......................................................88
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A 9 Manual control of machines in special operating modes......................................89
A 10 Information about enabling control devices .........................................................90
B Electromagnetic compatibility ...................................................................................................93
B 1 The electromagnetic environment – interference sources, interference sinks and
coupling paths .....................................................................................................93
B 2 EMC measures on HTP10 1000 ..........................................................................96
C Chemical resistance .................................................................................................................99
D Appendixes.............................................................................................................................103
D 1 List of figures .....................................................................................................103
D 2 List of tables ......................................................................................................107
D 3 Index..................................................................................................................109
Introduction
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1 Introduction
1.1 Purpose of the document
This document describes the handheld terminal HTP10 1000.
This document contains all specifications required by machinery directive 2006/42/EC.
1.2 Preconditions
This document contains information for following persons with corresponding
preconditions:
This manual is not addressed to end customers! Necessary safety notes for the end
customer have to be taken into the customer manual in the respective national language
by the machine builders and system providers.
Table 1-1 Preconditions
Target group Prerequisite knowledge and ability
Project engineer Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge in:
– the method of operation of a PLC,
– safety regulations,
– the application.
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Electrician Specialized training in the electro-technical field (in
accordance with industrial training guidelines industrial
training guidelines).
Knowledge about:
– safety regulations,
– wiring guidelines,
– circuit diagrams
– system analysis and troubleshooting,
– correct installation of electrical connections.
Start-up technician Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge about:
– safety regulations,
– the method of operation of the machine or system,
– fundamental functions of the application,
– system analysis and troubleshooting,
– the setting options at the operating devices.
Service technician Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge about:
– the method of operation of a PLC,
– safety regulations,
– the method of operation of the machine or system,
– diagnosis possibilities,
– systematic error analysis and troubleshooting
Table 1-1 Preconditions
Target group Prerequisite knowledge and ability
Introduction
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1.3 Intended use
The intended use of the HTP10 1000 covers tasks from watching and parametrizing up to
operating of machines e.g.:
– Injection moulding machine
– Robots
– Textile machines
– Printing machines
– and similar
in normal operating modes
– Automatic
as well as
– Setting
– Teaching
– Testing
– and similar.
Enabling control devices and an optional emergency stop button or halt-button are available
as safety features.
Handheld terminals which are not connected permanently must not be equipped with a red-
yellow emergency shutdown button, therefore a gray stop button is available.
The selection of the Handheld Terminal which is suitable for the machine and the projecting
of the additional functions must obey the necessary hazard analyses and risk assessment
bounded by law.
Variant with internal enabling control electronics:
All safety function are realized with two circuits in order to meet the requirements of category
4 PL e in accordance EN ISO 13849-1 respective SIL 3 in accordance EN 61508.
Variant with internal enabling control electronics:
All safety function are realized with two circuits in order to meet the requirements of category
4 PL e in accordance with EN ISO 13849-1 considering the B10D-values of the safety
elements.
According to VDMA 24364:2018-05 an application in LABS zone III is possible.
For intended use of the Handheld Terminal also please pay attention to the appendices.
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1.4 Notes on this document
This manual is an integral part of the product. It is to be retained over the entire life cycle of
the product and should be forwarded to any subsequent owners or users of the product. For
end user necessary safety information and information must be integrated in the instruction
manual for end-users in the specific national language by the engine builder or the system
provider.
This documentation must be legible and available to the specified persons and must be
read and understood from them.
1.4.1 Contents of document
– Safety notes and transport conditions
– General product description
– Display, operating elements and keypad
– Connection and wiring
– Configuration and operating instructions
– Options
– Accessories
– Technical data
– EC declaration of conformity, directives and standards
1.4.2 Not contained in this document
– Mask description of the application
– Software
1.5 Documentation for further reading
If certificates (e.g. UL certificate) are required they can be purchased on request.
This manual also applies to identically constructed and functionally identical customer
variants of the HTP10 1000.
Because of the fact that customer variants may differ in their appearance (e.g. with a
different front cover) from the standard variant, the pictured devices used in this manual
may differ in their appearance from the devices used by you.
Table 1-2 Documentation for further reading
Document Designation Target group
108500 Connection Box for Mobile Touch Panel Start-up technician
108495 Installation notes for electricians Start-up technician
Introduction
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1.6 Information about MD 2006/42/EC
This user's manual corresponds to machinery directive 2006/42/EC.
To avoid ambiguity for users the following table shows the comparison of the old terms of
MD 98/37/EC and the new ones of MD 2006/42/EC.
This term replacement is also fulfilled in the corresponding standard EN ISO 13850:2015.
Within standard EN 60204-1 the following term has changed:
Besides the machine directive (MD) 2006/42/EC also the standard EN ISO 13849-1:2015
will be used. EN ISO 13849-1 demands for the safety relevant component "enabling control
device" the specification of category and Performance Level (PL) and for emergency stop
buttons and gray stop buttons the specification of the B10D-value.
These values can be found within the manuals in the technical data (E-Stop button and
enabling control device).
1.6.1 Quantitative safety relevant specifications for emergency
stop-button and enabling control device
Emergency stop Phoenix Contact specifies a B10D-value. Other values (e.g. SIL, PL, Category) cannot be
specified by Phoenix Contact.
Explanation: Phoenix Contact solely delivers the control element, but no evaluation of the
element. The customer has to connect the emergency stop to his application on his own.
Depending on the connection of the emergency stop to the machine the SIL- or category
with PL-value can be determined.
Enabling switch with
internal enabling control
electronics
Phoenix Contact specifies category and PL in accordance to EN ISO 13849-1 as well as a
PFHD value and a SIL categorization according to EN 65108.
Explanation: The enabling control devices has been evaluated in accordance to EN ISO
13849-1 as well as EN 65108. A B10D-value is not available for the enabling control device,
as this device consists of the mechanic element and the electronic evaluation. This means
that Phoenix Contact specifies category PL, SIL and PFHD for the whole enabling control
device (starting from the pushbutton up to the clamps within the junction box).
Enabling control device Phoenix Contact specifies a B10D-value. Other values (e.g. SIL, PL, Category) cannot be
specified by Phoenix Contact.
Table 1-3 Change of terminology
98/37/EG 2006/42/EG
Emergency switching off (chapter 1.4.2) Emergency stop (chapter 1.2.2)
Table 1-4 Change of terminology
EN 60204-1:1997 EN 60204-1:2006
Zustimmeinrichtung Enabling control device (chapter 10.9)
The enabling control device has to be validated according to DIN EN ISO
13849-2.
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Explanation: Phoenix Contact solely delivers the control element, but no evaluation of the
element. The customer has to connect the enabling control device to his application on his
own. Depending on the connection of the enabling control device to the machine the SIL- or
category and PL-value can be determined.
The B10D-value is declared in the manuals at chapter "Technical data" ("Emergency stop"
respective "Enabling control device".
1.6.2 Relationship between Performance Level and Safety Integ-
rity Level
When evaluating safety functions by EN 61508 the PL can be transformed into SIL by
following the equivalence table of EN ISO 13849-1.
Table 3 (acc. to EN ISO 13849-1:2015) - Correlation of Performance Level (PL) and Safety
Integrity Level (SIL).
Table 2 (acc. to EN ISO 13849-1:2015) - Performance Level (PL).
1.6.3 Abbreviations
Performance Level (PL) by
EN ISO 13849-1
Safety Integrity Level (SIL) by
EN 62601
a no corresponding value
b1
c1
d2
e3
Performance Level (PL) Average probability of a dangerous
breakdown per hour 1/h
a≥10-5 to < 10-4
b≥3 x 10-6 to < 10-5
c≥10-6 to < 3 x 10-6
d≥10-7 to < 10-6
e≥10-8 to < 10-7
Table 1-5 Abbreviations
Abbreviation Term Meaning
B10D - Number of cycles until 10% of the
components fail dangerously (per
channel)
MTTFDMean Time to Dangerous Failure Mean time to dangerous failure
(per channel)
DC Diagnostic Coverage Diagnostic coverage
Introduction
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PL Performance Level Discrete level that specifies the
capacity of safety devices to
execute a safety function under
foreseeable conditions.
PFH Probability of Failure per Hour Probability of failure per hour
SIL Safety Integrity Level Safety integrity level
Table 1-5 Abbreviations
Abbreviation Term Meaning
For your safety
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2 For your safety
Read this user manual carefully and keep it for future reference.
2.1 Labeling of warning notes
This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not
avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not
avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided,
it could result in minor or moderate injury.
This symbol together with the NOTE signal word alerts the reader to a situation
which may cause damage or malfunction to the device, hardware/software, or
surrounding property.
Here you will find additional information or detailed sources of information.
Safety information
Describes important safety-related requirements or informs about essential
safety-related coherences.
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2.2 General safety instructions
The device was developed, manufactured, tested and documented in accordance with the
applicable safety standards. If you follow the instructions regarding safety and use as
described in this manual, the product will, in the normal case, neither cause personal injury
nor damage to machinery and equipment.
The instructions contained in this manual must be precisely followed in all circumstances.
Failure to do so could result in the creation of potential sources of danger or the disabling of
safety features integrated in the handheld terminal.
Apart from the safety instructions given in this manual, the safety precautions and accident
prevention measures appropriate to the situation in question must also be observed.
Handling of handheld
terminal
You have chosen a high-quality handheld terminal that is equipped with highly sensitive
state-of-the-art electronics. To avoid malfunctions or damage through improper handling,
follow these instructions during operation:
WARNING:
The following application areas are expressly excluded for the HTP10 1000:
– Use in areas prone to explosion or fire
– Use in mining
– Outdoor use
Other products must be used for these applications!
NOTE: ESD
The HTP10 1000 housing must not be opened (exception: cable entrance area), as the
handheld terminal is sensitive to electrostatic discharge.
For your safety
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NOTE:
– Make sure that nobody can fall over the cable to avoid that the device falls to ground.
– Take care not to squeeze and thus damage the cable with any object.
– Do not lay the cable over sharp edges to avoid damaging the cable sheath.
– Do not lay down the device with the operating side facing down to avoid damaging
the operating elements.
– Never lay the device onto unstable surfaces / storages. It could fall to ground and thus
be damaged.
– Never lay the device close to heat sources or into direct sunlight.
– Avoid exposing the device to mechanical vibrations, excessive dust, humidity or to
strong magnetic fields.
– Never clean the housing, operating panel and operating elements with solvents,
scouring agent or scrubbing sponges. For cleaning the device, use a soft cloth and a
bit of water or a mild cleaning agent.
– Make sure that no foreign objects or liquids can penetrate into the device.
– Check at regular intervals and especially after a hard hit (e.g. a fall) the protective
covers of the device, if all housing screws are firmly tightened and if the housing or
the cable entry is damaged.
– If the device shows any defect, please send it, including a detailed error description,
to your supplier or the relevant after-sales service office.
– If available, lay / hang the device in the provided wall bracket, if you don't use it.
– If the HTP10 1000 is equipped with a touch screen, then operate the touch screen
with fingers or use a touch-pen. Never use sharp objects (e.g. screwdriver,...) for
operating the touch screen. This could damage the touch screen.
– If the HTP10 1000 is equipped with a connection slot, just open it if the power supply
is switched off. Otherwise components could be damaged or undefined signals could
appear.
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2.3 Personnel safety instructions
2.4 Transport conditions
To avoid damaging the HTP10 1000 during further or return transport, the following
transport, the following transport conditions must be fulfilled:
– Always use the original packaging for the transport.
– The environmental conditions for the HTP10 1000 (see Section 10, “Technical data”)
must also be fulfilled during transport.
WARNING: Danger of personal injury due to electric shock
– Only supply the device with power from voltage sources having protective extra-low
voltage (e.g. SELV or PELV acc. to IEC 61131-2)
– Only connect voltages and circuits which are safely separated from dangerous
voltages (e.g. by means of sufficient insulation) to connections, terminals or
interfaces up to a rated voltage of 50 V.
CAUTION:
At high processor load hot surfaces can occur on the device at ambient temperature of
40 °C or more!
CAUTION: Danger of fire in case of component failure!
In final application, make sure that the 24 V DC power supply to the operator panel is
adequately fused! Therefore a fuse that complies with UL 248 and is rated max. 3.15 A
must be used.
WARNING:
– For the right projecting of the Handheld Terminal the manufacturer must enforce a
hazard and risk analysis. The following safety aspects must be considered:
– Right cable length for limitation of workspace.
– Is an emergency stop button necessary and permissible?
– Is the safety category for the application sufficient?
– From the operating place the operator must have a good view at the hazard area.
– The device may be operated in faultless condition only and the operating instructions
must be observed.
– The operator must have a sufficient educational level and must know details of
intended use described in the user’s manual.
– The safety advices in the following chapters must be considered absolutely.
– Further informations to safety and EMC are included in the appendices.
Description of the handheld terminal
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3 Description of the handheld terminal
The HTP10 1000 handheld terminal is a wearable operating and display device with a
robust design. A powerful processor equipped with Ethernet makes the HTP10 1000 the
optimal device for a wide range of applications.
All tasks can be handled on the color display using the graphical interface. The touchscreen
has an intuitive user interface.
The HTP10 1000 offers a Windows platform on which applications can be place that have
been developed either using conventional visualization tools or with C# or C++.
Optional operating and control elements allow the HTP10 1000 to be easily adapted to the
respective application.
The HTP10 1000 can be equipped with one or two devices for the approval control. If the
HTP10 1000 has two devices for approval control, it is additionally equipped with an internal
evaluation electronics. If only one device is equipped for the approval control, these
evaluation electronics are optional.
The evaluation electronics for the evaluation of two enabling switches and can be used for
the use of only one enabling switch for the synchronization of the two-channel switching
element. Depending on whether the HTP10 1000 is equipped with an evaluation electronics
or not, different or additional directives and standards apply (see Section 13, “EC directives,
standards and regulations”).
Using the serial number of the supplied HTP10 1000 you can find out whether this device
is equipped with an internal evaluation electronics or not for Phoenix Contact.
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