PIAGGIO MP3 400 hpe E5 2021 User manual

MANUALE STAZIONE DI SERVIZIO
1Q000906
MP3 400 hpe E5

MANUALE
STAZIONE DI
SERVIZIO
MP3 400 hpe E5
The descriptions and images in this publication are given for illustrative purposes only. While the basic
features as described and illustrated in this manual remain unchanged, Piaggio & C. S.p.A. reserves the
right, at any time and without being required to update this publication beforehand, to make any changes
to components, parts or accessory supplies which it deems necessary to improve the product, or which
are required for manufacturing or commercial reasons.
Not all the versions shown in this publication are available in every country. Availability of the individual
versions must be verified with the official PIAGGIO sales network.
© Copyright 2021 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or
in part is prohibited.
Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy
www.piaggio.com

MANUALE STAZIONE DI
SERVIZIO
MP3 400 hpe E5
Questo manuale per stazioni di servizio è stato realizzato da Piaggio & C. Spa per essere utilizzato dalle
officine dei concessionari e sub-agenzie Piaggio. Si presuppone che chi utilizza questa pubblicazione
per la manutenzione e la riparazione dei veicoli Piaggio, abbia una conoscenza base dei principi della
meccanica e dei procedimenti inerenti la tecnica della riparazione dei veicoli. Le variazioni importanti
nelle caratteristiche dei veicoli o nelle specifiche operazioni di riparazione verranno comunicate
attraverso aggiornamenti di questo manuale. Non si può comunque realizzare un lavoro completamente
soddisfacente se non si dispone degli impianti e delle attrezzature necessarie, ed è per questo che vi
invitiamo a consultare le pagine di questo manuale riguardanti l'attrezzatura specifica e il catalogo degli
attrezzi specifici.
N.B. Provides key information to make the procedure easier to understand and carry out.
CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.
WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.
Personal safety Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment Sectionsmarkedwiththis symbol indicate the correct use of the vehicle
to prevent damaging the environment.
Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS
GENERAL MANDATORY REQUIREMENTS NORM
PRE-DELIVERY PRE DE
TECHNICAL DATA DT
TOOLING TOOL
MAINTENANCE MAIN
ENGINE ENG

INDEX OF TOPICS
GENERAL MANDATORY REQUIREMENTS NORM

General information
This section contains general information regarding the vehicle and the use of the manual, as well as
important notes regarding safety.
IMPORTANT WARNINGS AND NOTES
Each symbol has a precise meaning, as illustrated below.
•WARNING: - This symbol indicates risks for the health of the operator and of the nearby
persons if the described procedures are performed incorrectly.
•CAUTION:- This symbol indicates that the component on which works are being performed
may be damaged if the described procedures are performed incorrectly.
•NOTE: - This paragraph provides additional instructions for the ongoing procedure, so that
the operation may be performed in an efficient manner.
REACH REGULATION WARNINGS :
To protect the health and safety of the PROFESSIONAL CLIENT, as provided by the:
•(EC) Regulation No. 1907/2006 (REACh);
•2000/53/EC (END of LIFE VEHICLES);
•SCIP Database Directive (art.9, par.1 lett.i) of the framework directive regarding waste, as
modified by the Directive 2018/851
The technical personnel operating during the ordinary and special maintenance activities has the obli-
gation to always wear the personal protection equipment:
1. chemical protection gloves if the specific type is not explicitly indicated, or, if required, special
gloves according to the substance used;
2. mask, possibly a chemically active one, if specifically required;
3. protective goggles.
The above indications represent an alternative for the prescriptions of other regulations and of the
legislation in force in the specific countries. Regarding the use of other PPE, governed by the laws
regarding the safety at work, the relevant legislation in force apply.
MP3 400 hpe E5 General mandatory requirements
NORM - 7

GENERAL SAFETY WARNINGS :
1. Always wear protective goggles and proper clothing.
2. Always use a safety support to operate under the vehicle.
3. Check that the ignition switch is always OFF, unless the procedure indicates otherwise.
4. Pull the hand brake (if applicable) before starting working on the vehicle.
5. Start the engine only in well ventilated places, to avoid the risks related to the carbon oxide.
6. Keep a safe distance from the mobile parts during the operation of the engine, especially from
the fans and belts.
7. To avoid burns, avoid contact with the hot metallic parts, such as the radiator, exhaust manifold,
exhaust pipe, catalytic converter and silencer.
8. Do not smoke during maintenance operations.
9. To avoid any injuries, do not wear rings, watches, jewellery and loose clothing before starting to
work on the vehicle.
10.Keep your hands and other objects away from the blades of the radiator's fan (if present)!
11.The cooling fan (if present) is fitted on the radiator and may start any time due to a temperature
increase of the cooling fluid. It is important to check that the cooling fan's starter motor is discon-
nected from the wiring harness before starting the works.
The measurement units used in the manual are imperial UNITS of measurement. (International
system for UNITS). Example: 24.5-34.3 Nm
General mandatory requirements MP3 400 hpe E5
NORM - 8

INDEX OF TOPICS
PRE-DELIVERY PRE DE

Carry out the listed tests before delivering the vehicle.
Warning - Handle fuel with care.
Fit the plastic cover supplied on the joint on the
steering tube as shown in the figure.
Proceed as follows if the customer requests in-
stallation of splash guards on the vehicle:
•Fit the flap inside the mudguard shown
in the figure, matching up the 4 anchor
holes.
•Fit the 4 washers and the 4 screws on
the outer side of the mudguard, then
tighten to the specified torque.
Locking torques (N*m)
splash guard fastener screws 2 to 3
ASR SYSTEM CALIBRATION PROCEDURE.
The calibration procedure of the system must be
carried out according to what is indicated below,
riding on a straight flat stretch of road. In order to
maintain the effectiveness of the ASR system, the
procedure must be carried out again after the re-
placement of one or more tyres:
• It is necessary that the diagnostic phase of the
ASR systems and ABS is complete: for this pur-
pose, after switching to «ON», ride a short dis-
tance above 5 km/h and wait for the flashing of the
two warning lights to stop.
• Allow the engine to idle for at least 5 seconds.
• Pull the brake lever and press the ASR on/off
button «1» simultaneously for at least 3 seconds.
The activation process will be confirmed by the
Pre-delivery MP3 400 hpe E5
PRE DE - 10