PICOTE MINI SMART HEAT MILLER Use and care manual

These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
PICOTE SMART HEAT MILLER
MODEL:
MINI SMART HEAT MILLER
MAXI SMART HEAT MILLER
OPERATION
& SAFETY
MANUAL

Picote Smart Heat Miller
2www.picotesoluons.com
TOPIC PAGE/S
Safety Informaon 3
General Informaon 5
Technical Data 7
Intended Use 7
Voltage & Power Supply 8
Safety Features 8
CE Declaraon of Conformity 9
Operang Instrucons 10
Starng & Using the Machine 10
Smart Heat Curing Time Temperature Curve 13
Maintenance 13
Replacing The Heang Cable 14
Accessories & Spare Parts 14
Troubleshoong Flowchart 15
Warranty Policy & Procedure 16
Table of Contents
To watch praccal demonstraon videos, or to download an electronic copy of these Instrucons, please
visit www.picotesoluons.com. Please note that videos are not intended as a replacement or alternave
to this operang and safety manual, but only as an addional learning tool.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
SAFETY INFORMATION
This secon contains important safety informaon. Failure
to comply could result in serious injury.
Safety Symbols
Safety symbols are used throughout this manual to draw aenon to potenal hazards.
Danger risk of serious injury or death by electrocuon, follow instrucons.
Danger risk of serious injury from hot parts, follow instrucons.
Danger do not touch. Risk of injury, follow instrucons.
Personal Protecve Equipment (PPE)
Always use Personal Protecve Equipment when using the Smart Heat Millers, including suitable
overalls / protecve clothing & footwear and the following:
Always wear suitable heat-resistant gloves when using the Smart Heat Millers to pre-
vent any burn injuries. Any open injuries or skin irritaons should be covered at all
mes to avoid contact with sewage, chemicals or dust.
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Picote Soluons Oy Ltd

Always read all safety warnings and instrucons. Failure to follow warnings and instrucons may result in electric
shock, re and/or serious injury.
GENERAL MACHINE SAFETY WARNING
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
SAFETY REQUIREMENTS
1. Always wear heat-resistant gloves.
2. Make sure the drain pipe has been opened and venlated to stop any gases forming in the lateral
drain where the work takes place.
3. Always ensure that the machine is fully turned o and unplugged before inspecon and maintenance. Always fol-
low the instrucons in the manufacturer’s manual.
4. Before each use inspect the machine carefully for any potenal break or damage. Change damaged parts immedi-
ately. It is especially important to check the condion of heat element casing for any signs of damages.
5. When in use, it is very important that the machine is stable and on an even surface at all mes.
6. Do not touch the heat cable without heat-resistant gloves immediately aer use, it may be hot and could burn
your skin.
7. If the working environment is extremely hot and humid, or badly polluted by conducve dust, use a GFCI-enabled
power outlet to ensure the safety of the operator.
8. Ensure that the venlaon openings are kept clear when working in dusty condions. If it should become neces-
sary to clear dust, rst unplug the machine. Avoid damaging internal parts.
9. Do not stand on the machine.
10. Only use this machine with the accessories and spare parts oered by the Picote Soluons. Accessories and
spare parts should only be used in the manner intended and as described by the Picote Soluons.
4Picote Soluons Oy Ltd www.picotesoluons.com
This secon contains important safety informaon. Failure to comply could result in serious injury or death.
This secon contains important safety informaon. Failure to comply could result in serious injury or death.

When in use, always lay the machine down horizontally on the oor.
GENERAL INFORMATION
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Picote Soluons Oy Ltd

When in use, always lay the machine down horizontally on the oor.
GENERAL INFORMATION
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Picote Soluons Oy Ltd

TECHNICAL DATA—MINI SMART HEAT MILLER
Size
(mm/inches)
Range
(m/)
Drain Diameter
(mm/inches)
Output
(W)
Power
Source
Weight
(kg/lbs)
740x519x404
29”x20”x16”15 / 49 DN50-DN100 / 2”-4” 960
Electric
Heang
Element
22/49
INTENDED USE
6Picote Soluons Oy Ltd www.picotesoluons.com
This machine is intended to shorten the curing me of the lining. The main purpose of the machine is to en-
sure that during cold season added heang start the curing process so that the lining is cured over night.
Any other usage is forbidden without wrien acceptance from Picote Soluons.
TECHNICAL DATA—MAXI SMART HEAT MILLER
Size
(mm/inches)
Range
(m/)
Drain Diameter
(mm/inches)
Output
(W)
Power
Source
Weight
(kg/lbs)
740x519x404
29”x20”x16”30 / 98 DN50*-DN100 / 2”-4” 1920
Electric
Heang
Element
53/117
*If there are several 90o bends in DN50/2” pipes, the Mini Smart Heat Miller cable goes around them beer.

VOLTAGE & POWER SUPPLY
Ensure that the supply voltage is correct. The voltage of the power source must match the value given on the name-
plate of the machine within the tolerances of ±10 %. Machines with a 230V plate can be used in 220V mains and
110V machines in the 120V grid.
The machine has been double sealed according to European standards. The power source has to be grounded.
SAFETY FEATURES
The machine is equipped with an Emergency Switch O Buon. The power supply to the motor is cut o
when the Emergency Switch O Buon is pushed. Always unplug the machine from the power source when
performing any maintenance or repairs to the machine.
Power plugs
For safety purposes, use only grounded outlets. If the plug does not t securely or match the outlet, do not force it
— contact an electrician to determine required power supply. Never alter the plug in any way. Use the plug with an
extension cord only if it can be fully inserted into the receptacle. Use the Picote Smart Heat Millers with a heavy duty
extension cord only.
If a power generator is used as power source, ensure that the power rang is sucient.
220-230V: EU Schuko 230V 16A. Power cable lead minimum thickness 2.5mm2.
110-125V: The Smart Heat Millers are equipped with a 15 amp (125V) NEMA 5-15 plug. Power cable lead
minimum thickness 2,5mm2 / 12 AWG. The Smart Heat Millers must be supplied with su-
cient power and proper current rang. A minimum of 15 amps are needed to operate it safely
and eciently. When used with an extension cord, the cord must be a 3 prong, 15amp (125V).
If power generator is used, minimum 3 kW required. Adapters may be necessary for generator
connecons. Contact your reseller or Picote technical support for more informaon.
AUSTRALIA/UK: Smart Heat Millers in these regions have special plugs.
Australia: CEE 16A 230V color blue. Power cable minimum lead thickness 2.5mm2.
UK: UK Plug Industrial 3-pin 16A 110V color yellow. Power cable lead minimum thickness
2,5mm2. Smart Heat Millers requires a transformer to comply with the site power regulaons
and safe usage in UK. For example: 3.3KVA Site Transformer 1 X 16AMP outlet 110V.
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Picote Soluons Oy Ltd

We Picote Soluons Oy Ltd as the responsible manufacturer, declare that the following Picote Soluons Oy Ltd
machine:
Mini Smart Heat Miller
Model No: 8/17
is of series producon and
Conforms to the following EU Direcve:
ATEX 2014/34/EU & 2006/42/EC
And is manufactured in accordance with the following standards or standardised documents:
IEC 60204-1:2018 & IEC 62395-2:2013
The technical documentaon is kept by our authorised representave in Europe who is:
Picote Soluons Oy Ltd, Urakoitsijane 8
06450 Porvoo, Finland
1st July 2019
CE DECLARATION OF CONFORMITY
8
Katja Lindy-Wilkinson
C.E.O.
Picote Soluons Oy Ltd
Urakoitsijane 8, 06450 Porvoo, Finland
8Picote Soluons Oy Ltd www.picotesoluons.com

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9
OPERATING INSTRUCTIONS
Before operaon:
• Before installing Smart Heat cable inside the pipe, always make sure that the
machine is fully turned o and unplugged to avoid burn injuries.
• Always check the condion of the cable casing before using the machine for any
signs of wear and tear.
• The heang cable can be guided directly through the curing cap without need to decompress the lining during
the process.
While in operaon:
• Always lay the machine down horizontally on the oor.
STARTING & USING THE MACHINE
This secon contains important safety informaon. Failure to comply could result in serious injury.
1. Shoot the lining inside the pipe.
2. Place the curing cap in the end of the lining. Liner compressor can be used to prevent the lining from col-
lapsing during this step.
3. Plug the compressed air hose to the curing cap and remove liner compressor.
4. Push the Smart Heat cable through the curing cap.
5. Release E-Stop Buon and turn power switch to ON posion.
6. Aer the lining is cured, pull the heang cable to the reel, remove curing cap and nish o the end of the
lining.
The heang cable used into the Picote Smart Heat Millers is self-adjusng. Heang element observes the temper-
ature constantly and prevents the temperature to rise above +60 oC (+140 F) in the pipe thus prevenng any dam-
ages to the lining. The heang cable is water-proof.

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9
OPERATING INSTRUCTIONS
Step 1. Shoot the lining, secure the end of the lining with Picote Liner Compressor and add
Curing Cap.
Step 2. Add hose clamps to secure the lining to the Curing Cap.

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9
OPERATING INSTRUCTIONS
Step 3. Pressurize the lining again.
Step 4. Push the Heating Cable through the lining and power up the Picote Smart Heat Mil-
ler.

10
SMART HEAT CURING TIME TEMPERATURE CURVE
The heang eecveness of the Picote Smart Heat Miller depends on the temperature of the pipe. When exter-
nal temperature is lower the heang cable is producing heat in more ecient manner. In eld tests it has been
noted that the curing me of the lining is 35 % faster when the Picote Smart Heat Miller has been used.
This secon contains important safety informaon. Failure to comply could result in serious injury.
10 Picote Soluons Oy Ltd www.picotesoluons.com
MAINTENANCE
1. Before performing any maintenance always check that the machine is fully turned
o and unplugged.
2. Carefully inspect the heang cable on a regular basis to ensure that there are no signs of wear and tear.
Change the heang cable as and when required.
3. For safety and eciency, always keep the machine clean.
4. Check that the cable glands are intact and change for any sign of damages.
REPLACING THE HEATING CABLE
Only use the heang cable specied by Picote Soluons. Order the replacement cable from your reseller.
1. Open the electrical connecons.
2. Remove the heang cable from the reel.
3. Insert new heang cable.
4. Connect the electrical wiring.

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You must use only the Picote Soluons accessories and aachments with the machine described
in this operaons manual. The use of other accessories or aachments could present a risk of
injury or death. The accessories or aachments should only be used in the proper and intended
manner, and always follow Picote Soluons instrucons.
ACCESSORIES & SPARE PARTS
PICOTE SMART HEAT MILLER
3410000000 Picote Mini Smart Heat Miller
3410000000US Picote Mini Smart Heat Miller US
3410000000UK Picote Mini Smart Heat Miller UK
3430000000 Picote Maxi Smart Heat Miller
3430000000US Picote Maxi Smart Heat Miller US
3430000000UK Picote Maxi Smart Heat Miller UK
2340004050 Mini Smart Heat Curing Cap DN50
2340004070 Mini Smart Heat Curing Cap DN70
2340004100 Mini Smart Heat Curing Cap DN100
2340005050 Maxi Smart Heat Curing Cap DN50
2340005070 Maxi Smart Heat Curing Cap DN70
2340005100 Maxi Smart Heat Curing Cap DN100
Mini Heat Curing Cap with hole, spare part
Maxi Heat Curing Cap with hole, spare part
Mini Heat Air Seal
Maxi Heat Air Seal
Picote Mini Heat Spare Cable 15m/49
Picote Maxi Heat Spare Cable 30m/98
SPARE PARTS

TROUBLESHOOTING FLOWCHART
Does it power up?
No
Yes
Check ON/
OFF Switch
Check E-Stop
Switch
Test in different
power source
Change the hea-
ting cable
Contact your reseller
or nearest Picote
Service Center
If there is problem that you cannot resolve with this manual, please consult your Picote
Reseller or Picote Solutions.
20 Picote Soluons Oy Ltd www.picotesoluons.com
Does the heating
cable heat up?
Change the
heating cable
Yes but not properly
No
Check that power
outlet meets the
requirements

20
WARRANTY POLICY AND PROCEDURE
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21
Limited Warranty:
Picote warrants to the original End User that the Product purchased by such End User will operate in
accordance with and substanally conform to their published specicaons when shipped or otherwise
delivered to the End User and for a period of one (1) year, except electric motors for which the warranty
period shall be six (6) months, provided, however, that Picote does not warrant any claim or damage under
this
Warranty if such claim or damage results from:
1. Consumable parts or normal wear and tear resulng from use of the Products,
2. Product overload or overheated motor,
3. Regular periodic maintenance of Products,
4. Misuse, neglect, or improper installaon or maintenance of the Products, or use of Products
not for their intended purpose,
5. Products that have been altered, modied, repaired, opened or tampered with by anyone
other than Picote or an authorized Picote Service Centre, or unsuitable or unauthorized spare
parts, accessories or third party products when using the Products or;
6. the use of the Products not in compliance with their respecve Documentaon, user manuals,
safety and maintenance instrucons, and any usage restricons contained therein, or
7. accident, re, power failure, power surge, or other hazard.
Otherwise, the Products are sold AS IS. End User is responsible for using the Products within
their specicaons and instrucons as contained in the Documentaon.
EXCEPT AS SPECIFIED IN THIS WARRANTY, ALL EXPRESS OR IMPLIED CONDITIONS,
REPRESENTATIONS, AND WARRANTIES INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OR
CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT,
SATISFACTORY QUALITY OR ARISING FROM A COURSE OF DEALING, LAW, USAGE, OR TRADE PRACTICE,
ARE HEREBY EXCLUDED TO THE EXTENT ALLOWED BY APPLICABLE LAW. TO THE EXTENT AN IMPLIED
WARRANTY CANNOT BE EXCLUDED, SUCH WARRANTY IS LIMITED IN DURATION TO THE WARRANTY
PERIOD. BECAUSE SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, THE ABOVE LIMITATION MAY NOT APPLY. This disclaimer and exclusion shall
apply even if the express warranty set forth above fails of its essenal purpose.

Revision number: Rev. 1
Author: Mikko Långvik
Accepted:
Date: 15 Oct. 2019
Please Contact:
Your Reseller / Salesperson or Picote
www.picotesoluons.com
Finland. United Kingdom. USA.
Dawn Greig
Global Business Development &
Creave Director
[phone]
dawn@picotesoluons.com
Anthony DeCavitch
Global Sales Director
[phone]
tony@picotesoluons.com
Authorized Resellers:
www.picotesoluons.com/resellers
Jake Saltzman
World Wide Technical Director
[phone]
jake@picotesoluons.com
Richard Swan
Head of Technical Client Services
[phone]
richard@picotesoluons.com
Raudoiajane 4
06450 Porvoo, Finland
support@picotesoluons.com
Producon & R&D
Internaonal Oces Technical Support