PICOTE Smart Spider DN150/6" Instruction Manual

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Operating & Safety Manual
Smart Spider DN150, DN200 & DN225 / 6”, 8” & 9” for 18mm/¾” Shaft
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using any of the
Smart Spider range.
We now have resellers in the U.S., Europe & Australasia.
Locate your reseller at picotesolutions.com

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TOPIC PAGE/S
SAFETY INFORMATION & SYMBOLS 3
AVAILABLE SIZES & POWER SOURCES 5
BILL OF MATERIALS 6
ASSEMBLY & USE 9
PRACTICAL TIPS & SAFETY ADVICE 18
MAINTENANCE & SPARE PARTS 20
WARRANTY POLICY & PROCEDURE 23
To watch practical demonstration videos, or to download an electronic copy of these
Instructions, please visit www.picotesolutions.com. Please note that videos are not
intended as a replacement or alternative to this operating and safety manual, but only
as an additional learning tool.
TABLE OF CONTENTS

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SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
SAFETY INFORMATION
This section contains important safety information. Failure to
comply could result in serious injury or death.
Safety Symbols
Personal Protective Equipment (PPE)
Always use Personal Protective Equipment when using the Smart Spider and Miller
systems, including suitable overalls / protective clothing & footwear and the following:
Always wear suitable eye protection when using the Smart Spider to prevent
sewage, chemicals or other dust from irritating your eyes.
Always wear suitable ear protection when using the Smart Spider and Miller
systems to prevent any hearing loss.
Always wear suitable cut-resistant gloves when using the Smart Spider to prevent
any hand injuries. Any open injuries or skin irritations should be covered at all
times to avoid contact with sewage, chemicals or dust.
Always wear a suitable ventilation mask when using the Smart Spider or Miller
systems to prevent any resin dust or fumes being inhaled or consumed, which can
cause occupational asthma or dermatitis as well as eye irritation.
Danger risk of serious injury from rotating parts
Danger risk of serious injury, follow instructions
Danger risk of serious injury or death by electrocution, follow instructions
Danger risk of serious injury from hot parts
Safety symbols are used throughout this manual to draw attention to potential hazards.
Danger do not touch. Risk of injury, follow instructions
Danger risk of serious injury or death by electrocution, follow instructions

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Dust produced can be dangerous to your health, inflammable or explosive.
Make sure the drain pipe has been opened and ventilated to stop any
gases forming in the lateral drain where the work takes place.
Before assembly, use, replacement of parts or maintenance, unplug the Picote
milling machine or your hand drill from its power socket.
High voltage. Failure to comply may lead to serious injury
including electric shock or injury from rotating parts!
Always remember
Safety Symbols cont.
Safety symbols are used throughout this manual to draw attention to potential hazards.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
ELECTRICAL SET UP REQUIREMENTS FOR MAXI MILLER POWER PLUS
Electrical shock can cause serious or fatal injury. Only qualified personnel
should install, maintain or troubleshoot this equipment.
Picote recommends that a properly trained electrician be available to wire
a power distribution box to whatever power source is available. In the case
where a generator is required, a minimum power requirement of 25,000
KW/KVA 3 Phase 480 volt is necessary.
The Power Plus is a dual voltage 3 phase power configuration. It uses a 10 gauge 4
wire cord.
Be sure the system is properly grounded/earthed before applying power. Do not apply power
before you ensure that grounds are connected. Electrical shock can cause serious or fatal injury.
Follow the National Electrical Code (NEC) and local codes for the safe installation of the
equipment.
Do not operate the Power Plus Miller until you are sure that you are completely familiar with the
safe operation of the machine, all accessories and safety equipment. Improper use can lead to
severe injury. The user manual defines proper use of this equipment.
Contact Picote if you do not understand any procedure or operation concerning this
equipment or the user manual.
READ THE MAXI MILLER POWER+ MANUAL BEFORE USE

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AVAILABLE SIZES & POWER SOURCES
The Smart Spider is to a specialty tool for cleaning fragile or damaged pipes. The Smart
Spider can go through pipes which have lost small sections without getting stuck. The
Smart Spider legs adapt to the pipe size when the tool rotates. A Drill Head can be used
if required.
Selecting the correct Smart Spider for the job
Choose your Smart Spider according to the size of the original host pipe.
SMART SPIDER Shaft size
mm/inches
BEND 90° BEND 45°
Smart Spider DN150 / 6” 18 / ¾”YES YES
Smart Spider DN200 / 8” 18 / ¾”YES YES
Smart Spider DN225 / 9” 18 / ¾”YES YES
CHOOSING YOUR POWER SOURCE
The Smart Spider, with the 18mm/¾” diameter shaft, has been designed for and can
ONLY be operated with the Picote Maxi Miller Power+ machine.
The machine should only be connected to a 380-480 Volt (3-phase) power supply.
The power source has to be grounded (earthed).
CHOOSING YOUR DRILL HEAD
The Smart Spider can be used with or without the Drill or Crusher Heads by adding a Hub
Disc. The Drill Head and the Crusher are used when there is blockage in the centre of the
pipe.
If the Smart Spider can fit through the pipe without the Drill Head, the tool should be
used without one. Without the Drill Head all the force is applied to the legs.

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BILL OF MATERIALS: DN150/6” Smart Spider
The Smart Hub Disc can be replaced with the Crusher or Drill Head depending on
the working condions.

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BILL OF MATERIALS: DN200/8” Smart Spider
The Smart Hub Disc can be replaced with the Crusher or Drill Head.

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BILL OF MATERIALS: DN225/9” Smart Spider
The Smart Hub Disc can be replaced with the Crusher or Drill Head.

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BILL OF MATERIALS - DN150/6” Smart Crusher
Head

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BILL OF MATERIALS - DN200/8” Drill Head