Pilz PNOZ m EF 8DI4DO User manual

Operating Manual — No. 1002661-EN-01
Configurable Control System PNOZmulti
Operating Manual PNOZ m EF 8DI4DO
Operating Manual PNOZ m EF 8DI4DO
PNOZ m EF 8DI4DO

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,
SafetyNET ®, the s irit of safety® are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Preface

1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of the documentation 1-1
1.1.1 Retaining the documentation 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Unit structure 2-1
2.1.1 Scope of supply 2-1
2.1.2 Unit features 2-1
2.2 Front view 2-2
Chapter 3 Safety
3.1 Intended use 3-1
3.1.1 System requirements 3-1
3.2 Safety regulations 3-2
3.2.1 Use of qualified personnel 3-2
3.2.2 Warranty and liability 3-2
3.2.3 Disposal 3-2
3.2.4 For your safety 3-3
Chapter 4 Function description
4.1 Device properties 4-1
4.1.1 Integrated protection mechanisms 4-1
4.1.2 Function description 4-1
4.1.2.1 Operation 4-1
4.1.2.2 Internal wiring diagram 4-1
Chapter 5 Installation
5.1 General installation guidelines 5-1
5.2 Dimensions 5-2
5.3 Connect the base unit and expansion
modules
5-3
Chapter 6 Commissioning
6.1 General wiring guidelines 6-1
6.2 Preparing for operation 6-2
6.2.1 Download modified project to the
PNOZmulti safety system
6-2
6.2.2 Connection 6-2
Chapter 7 Operation
7.1 Messages 7-1

Contents
2
Chapter 8 Technical details
8.1 Technical details 8-1
8.2 Permitted ambient temperature Tamb de-
pendent on the total current Isum
8-4
8.3 Order reference 8-5

1-1
1.1 Validity of the documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of the documentation1100Validity of the documentation1-Einf Gltigkeit der Dokumentation
This documentation is valid for the product PNOZ m EF 8DI4DO. It is
valid until new documentation is published.
Einf Einleitung_alt
This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product
PNOZ m EF 8DI4DO.
Application of the product PNOZ m EF 8DI4DO:
Verwendung/Bildunterschrift_multi_Modul
Expansion module for connection to a base unit from the configurable
control system PNOZmulti
1.1.1 Retaining the documentation
Retaining the documentation1-Einf Aufbewahren
This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation
1 Introduction
1-2
1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_über_die_Doku_6_Inbetriebnahme
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the product's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on in-
tended use.
4 Function Description
This chapter describes the product's mode of operation.
5 Installation
This chapter explains how to install the product.
6 Commissioning
This chapter describes the product's commissioning and wiring.
7 Operation
This chapter describes how to operate the product and gives tips in the
case of a fault.
8 Technical Details
This chapter contains the product's technical details and order refer-
ence.

1-3
1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic-
ular importance.
INFORMATION
This gives advice on applications and provides information on
special features.

1 Introduction
1-4

2-1
2.1 Unit structure
2 Overview
22000OverviewOverview2-2.1Unit structure2100Unit structure2-
2.1.1 Scope of supply
Scope of supply2-Lieferumfang_Brck_779260_modul_mini_BA
Expansion modulePNOZ m EF 8DI4DO
Jumper 779 260
2.1.2 Unit features
Unit features2-Geraetemerkmale_Zusatz BA Einleitung
The product has the following features:
Gertemerkmale Can be configured in the PNOZmulti Configurator
Semiconductor outputs:
4 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up
to SIL CL 3 of EN IEC 62061
8 inputs for connecting, for example:
– E-STOP pushbuttons
– Two-hand pushbuttons
– Safety gate limit switches
– Reset buttons
– Light beam devices
– Scanners
– Enabling switches
– PSEN
– Operating mode selector switches
LED for:
– Error messages
– Diagnostics
– Supply voltage
– Output circuits
– Input circuits
Test pulse outputs used to monitor shorts across the inputs
Monitoring of shorts between the safety outputs
Plug-in connection terminals:
Either spring-loaded terminal or screw terminal available as an acces-
sory (see order reference)
Gerätemerkmal_multi_Modul_Anschluss_Basis Please refer to the document "PNOZmulti System Expansion" for the
PNOZmulti base units that can be connected

2.2 Front view
2 Overview
2-2
2.2Front view2200Front view2-Klemmenbelegung
Legende
Key:
0 V, 24 V: Supply connections
Inputs I0 – I7
Outputs O0 – O3
LEDs:
–POWER
–Run
–Diag
–Fault
–IFault
–OFault

3-1
3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-Bestimmung/Gertebeschreibung_multi_Zusatz_Modul_2
The expansion module may only be connected to a base unit from the
configurable control system PNOZmulti 2 (please refer to the document
"PNOZmulti System Expansion" for details of the base units that can be
connected)
Bestimmung/Gertebeschreibung_multi_System_2
The configurable control system PNOZmulti 2 is used for the safety-re-
lated interruption of safety circuits and is designed for use in:
E-STOP equipment
Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1
3.1.1 System requirements
System requirements3-Systemvoraussetzungen - Verweis auf Produktänderungen
Please refer to the "Product Modifications" document in the "Version
overview" section for details of which versions of the base unit and
PNOZmulti Configurator can be used for this product.

3.2 Safety regulations
3 Safety
3-2
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-Sich Qualif. Personal
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decommissioned by competent per-
sons.
A competent person is someone who, because of their training, experi-
ence and current professional activity, has the specialist knowledge re-
quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.
It is the company's responsibility only to employ personnel who:
Are familiar with the basic regulations concerning health and safety /
accident prevention
Have read and understood the safety guidelines given in this descrip-
tion
Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2 Warranty and liability
Warranty an d liability3-Sich Gewhrleistung
All claims to warranty and liability will be rendered invalid if:
The product was used contrary to the purpose for which it is intended
Damage can be attributed to not having followed the guidelines in the
manual
Operating personnel are not suitably qualified
Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-Sich Entsorgung
In safety-related applications, please comply with the mission time tM
in the safety-related characteristic data.
When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3-3
3.2 Safety regulations
3 Safety
3.2.4 For your safety
For your safety3-Zu Ihrer Sicherheit_multi_Module
The unit meets all necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:
This operating manual only describes the basic functions of the unit.
Information on the advanced functions can be found in the online help
for the PNOZmulti Configurator and in the PNOZmulti technical cata-
logue. Only use these functions after you have read and understood
the documentation. All necessary documentation can be found on the
PNOZmulti Configurator CD.
Do not open the housing or make any unauthorised modifications.
Please make sure you shut down the supply voltage when performing
maintenance work (e.g. exchanging contactors).

3 Safety
3-4

4-1
4.1 Device properties
4 Function description
44000Function descriptionFunction description4-4.1Device properties4100Device properties4-
4.1.1 Integrated protection mechanisms
Integrated protection mechanisms4-Sicherheitseigenschaften_multi_allgemein
The relay conforms to the following safety criteria:
The circuit is redundant with built-in self-monitoring.
The safety function remains effective in the case of a component fail-
ure.
4.1.2 Function description
Function description4-
4.1.2.1 Operation
Operation4-Funktionen_multi_Eingaenge/HL-Ausgänge
The expansion module provides additional inputs and additional semi-
conductor outputs.
The function of the inputs and outputs on the control system depends
on the safety circuit created using the PNOZmulti Configurator. A chip
card is used to download the safety circuit to the base unit. The base
unit has 2 microcontrollers that monitor each other. They evaluate the in-
put circuits on the base unit and expansion modules and switch the out-
puts on the base unit and expansion modules accordingly.
The online help on the PNOZmulti Configurator contains descriptions of
the operating modes and all the functions of the PNOZmulti control sys-
tem, plus connection examples.
4.1.2.2 Internal wiring diagram
Internal wiring diagram4-Blockschaltbild
=
Power
A1 A2
=
Input
24 V 0 V
24 V 0 V
O2
O0 O1 O3
I4I1 I7 I0 I5I3I2 I6
Interface
to rpevious
modu e
Interface
to next
modu e

4 Function description
4-2

5-1
5.1 General installation guidelines
5 Installation
55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-Montage_multi_2_allgemein The unit should be installed in a control cabinet with a protection type
of at least IP54.
Fit the safety system to a horizontal mounting rail. The venting slots
must face upward and downward. Other mounting positions could
destroy the safety system.
Use the locking slide on the rear of the unit to attach it to a mounting
rail.
In environments exposed to heavy vibration, the unit should be se-
cured using a fixing element (e.g. retaining bracket or end angle).
Open the locking slide before lifting the unit from the mounting rail.
To comply with EMC requirements, the mounting rail must have a low
impedance connection to the control cabinet housing.
Montage_multi_mini_Temperatur The ambient temperature of the PNOZmulti units in the control cabi-
net must not exceed the figure stated in the technical details, other-
wise air conditioning will be required.
Montage_EMV ESD
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm-
band.

5.2 Dimensions
5 Installation
5-2
5.2Dimensions5200Dimensions5-Abmessungen
22,5
(0.88")

5-3
5.3 Connect the base unit and expansion modules
5 Installation
5.3Connect the base unit and expansion modules5300Connect the base unit and expansion modules5-Montage_multi_Modul_verbind_links_mini_BA
Connect the base unit and the expansion module as described in the
operating instructions for the base units.
Connect the black/yellow terminator to the expansion module
Install the expansion module in the position in which it is configured
in the PNOZmulti Configurator.

5 Installation
5-4