Pilz PSSu E PD1-T User manual

PSSu E PD1(-T)
Operating Manual 21453-EN-04
}Decentralised system PSSuniversal I/O

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSSu E PD1(-T)
21453-EN-04 3
Section 1 Introduction 4
1.1 Validity of documentation 4
1.1.1 Retaining the documentation 4
1.2 Definition of symbols 4
Section 2 Overview 6
2.1 Module structure 6
2.2 Module features 6
2.3 Front view 7
Section 3 Safety 9
3.1 Intended Use 9
3.2 Safety regulations 9
3.2.1 Use of qualified personnel 9
3.2.2 Warranty and liability 10
3.2.3 Disposal 10
Section 4 Function description 11
4.1 Block diagram 11
4.2 Module features 11
4.2.1 Functions 11
4.3 Configuration 11
4.3.1 Configuration 11
4.3.2 Addresses in the process image 11
Section 5 Installation 12
5.1 General installation guidelines 12
5.1.1 Dimensions 12
5.2 Installing the base module 13
5.3 Inserting and removing an electronic module 14
5.3.1 Inserting an electronic module 15
5.3.2 Removing an electronic module 16
5.3.3 Changing an electronic module during operation 16
Section 6 Wiring 17
6.1 General wiring guidelines 17
6.1.1 Mechanical connection of the base modules 17
6.2 Terminal configuration 19
Section 7 Operation 20
7.1 Messages and display elements 20
Section 8 Technical details 21
Section 9 Order reference 23
9.1 Product 23
9.2 Accessories 23

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the products PSSu E PD1 and PSSu E PD1-T. It is valid un-
til new documentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.1.1 Retaining the documentation
This documentation is intended for instruction and should be retained for future reference.
1.2 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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21453-EN-04 5
INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Module structure
A module consists of
}Electronic module and
}Base module with
– Screw terminals or
– Cage clamp terminals
The base modules are the carrier units for the electronic modules and are used to connect
the field wiring. The electronic modules are inserted on to the base modules and determine
the module's function.
Details of the base modules that can be used are available in the chapter entitled “Intended
Use”.
2.2 Module features
The product has the following features:
}The module provides connections for external supplies.
}The external supplies are galvanically isolated from the module bus supplies.
}T-type:
PSSu E PD1-T: for increased environmental requirements

Overview
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2.3 Front view
2111
2212
2414
4131
4232
4434
PSSu E
PD1
2313 4333
12
P2
11
P1
13
P3
14
P4
22
P2
21
P1
23
P3
24
P4
32
P2
31
P1
33
P3
34
P4
42
P2
41
P1
43
P3
44
P4
PSSu E
PD1
312196
000000
001
10
1
3
49
8
5
6
7
2
A
B
Legend:
}A: Electronic module
}B: Base module
}1: Labelling strip with:
– Name of electronic module
– Order number
– Serial number
– Hardware version number
– 2D code
}2: Labelling strip for the terminal configuration on the base module
}3: Name of electronic module
}4: Connection level 1
}5: Connection level 2
}6: Connection level 3
}7: Connection level 4

Overview
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}8: Square mounting holes (connection levels 1, 2, 3 and 4)
– With screw to loosen/tighten the screw terminal on base modules with screw termin-
als
– With mechanism to operate the cage clamp on base modules with cage clamp ter-
minals
}9: Round connection holes (connection levels 1, 2, 3 and 4) for connecting the signal
lines
}10: Mounting slot for colour marker to label the connection level (connection levels 1, 2,
3 and 4)

Safety
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3 Safety
3.1 Intended Use
The module may be used to feed and extract external supplies to and from the connection
terminals.
The module PSSu E PD1-T is suitable for use where there are increased environmental re-
quirements (see Technical Details).
Intended use includes making the electrical installation EMC-compliant. Please refer to the
guidelines stated in the "PSSuniversal Installation Manual". The module is designed for use
in an industrial environment. It is not suitable for use in a domestic environment, as this can
lead to interference.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the module
}Use of the module outside the areas described in this manual
}Any use of the module that is not in accordance with the technical details.
INFORMATION
The module is supported by
}PSSuniversal Configurator and PSSuniversal Assistant from Version
1.4.0
}PAS4000 from Version 1.0.0
– We recommend that you always use the latest version (download
from www.pilz.de).
The PSSu E PD1 module may be used in conjunction with the following base modules:
}PSSu BP 2/16 S
}PSSu BP 2/16 C
}PSSu BP-C 2/16 S
}PSSu BP-C 2/16 C
The module PSSu E PD1-T may be used in conjunction with the following base modules:
}PSSu BP 2/16 S-T
}PSSu BP 2/16 C-T
}PSSu BP-C 2/16 S-T
}PSSu BP-C 2/16 C-T
3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.

Safety
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21453-EN-04 10
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.2.3 Disposal
}In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

Function description
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4 Function description
4.1 Block diagram
Module Bus
31 41
11 21 32 42 12 22 34 44 14 24
(C-Rail)
13 23 33 43
4.2 Module features
4.2.1 Functions
Module supply
}The module needs no supply from the module supply.
Periphery supply
}The module distributes the periphery supply on the module bus.
}The periphery supply is not available on the module's connection terminals.
External supplies
}The module provides connections for external supplies.
}The module does not switch the external supplies.
}The external supplies are galvanically isolated from the module bus supplies and from
each other.
}The module has no current limitation on the external supplies.
4.3 Configuration
4.3.1 Configuration
The module does not have to be configuriert. Status information is not available in the pro-
cess image.
4.3.2 Addresses in the process image
The module does not occupy any addresses in the process image.

Installation
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5 Installation
5.1 General installation guidelines
Please refer also to the PSSuniversal Installation Manual.
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
5.1.1 Dimensions
25,2 mm
76 mm
52,1 mm8,1 mm
67,7 mm
25,2 mm
56,1 mm 71,8 mm 0,8 mm
128,9 mm
72,7 mm
(2.862")
(2.992")
(2.209") (2.827") (0.031")
5.075")
(0.992") (2.051")(0.319")
(0.992")
(2.665")

Installation
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5.2 Installing the base module
Prerequisite:
}The head module must be installed.
}If the head module does not have an integrated power supply, a supply voltage module
must be installed to the right of the head module.
Please note:
}For mechanical reasons it is not possible to mix base modules with screw terminals and
base modules with cage clamp terminals.
}All contacts should be protected from contamination.
}The mechanics of the base modules are designed for 50 plug in/out cycles.
Procedure:
}We recommend that you wire up the base modules before inserting the electronic mod-
ules.
}Slot the groove on the base module on to the mounting rail from below [1].
}Push the base module back [2] until you hear it lock into position.
}On the mounting rail, slide the base module to the left until you hear the two lateral
mounting hooks on the adjacent module lock into position [3].
Schematic representation:
[2]
[1]
[3]

Installation
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5.3 Inserting and removing an electronic module
Please note:
}Only insert on to base modules that are already installed.
}Preferably these base modules should be ready wired.
}Electronic modules with outputs may only be inserted and removed when the load is
switched off. Unforeseeable error reactions may be triggered if modules are inserted
and removed under load.
}When an electronic module is plugged into a base module for the first time, one part of
the coding element remains on the electronic module, while its counterpart is fixed on to
the base module. This is how the base module is coded.
}The mechanics of the electronic modules are designed for 50 plug in/out cycles.

Installation
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5.3.1 Inserting an electronic module
Procedure:
}The electronic module must audibly lock into position [1].
}Mark the electronic module using the labelling strips [2].
Schematic representation:
[2]
[1]
[1]

Installation
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5.3.2 Removing an electronic module
Procedure:
}Press the locking mechanisms [1] together simultaneously.
}Pull out the electronic module [2].
Schematic representation:
[1]
[2]
[1]
5.3.3 Changing an electronic module during operation
It is possible to change an electronic module during operation. The configuration data is re-
tained when a module is changed.
Effects:
}System environment A:
– In the event of a potential FS communication error, the FS section of the PSSu sys-
tem and all relevant I/O-Groups (SafetyBUS p) switch to a STOP condition.
}System environment B:
– All FS hardware outputs on the PSSu system switch to a safe condition.
– The substitute values are used for the modules' FS outputs, with Valid Bits =
FALSE.
CAUTION!
Sparking can cause interference and errors!
Only change the module when the load is switched off!

Wiring
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6 Wiring
6.1 General wiring guidelines
Please note:
}Safe electrical isolation must be ensured for the external supplies. Failure to do so
could result in electric shock.
}The external power supplies must comply with the current applicable standard EN
60950-1, EN 61140, EN 50178 or EN 61558-1.
}The maximum current load on the connection terminals is 4 A per supply.
}Permitted infeed at the module's connection terminals:
– PE
– 0V
– Shield
– - 30 VDC ... + 30 VDC
– - 48 VAC ... + 48 VAC
}Use copper wiring.
}The terminal configuration as stated on the front plate applies for base modules without
C-rail. The terminal configuration as stated in the technical documentation applies for all
other base modules.
6.1.1 Mechanical connection of the base modules
Procedure:
}Use a flat blade screwdriver (DIN 5264-A)!
DIN 5264-A
}Strip the wire back 8 mm.
}If necessary, label the connection level with a colour marker [3].
}Base module with screw terminals:
– Use a screwdriver to loosen the screw on the screw terminal [1]
– Insert the stripped cable into the round fixing hole [2], as far as it will go.
– Tighten up the screw on the screw terminal.
– Check that the cable is firmly seated.

Wiring
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21453-EN-04 18
}Base module with cage clamp terminals:
– Insert the screwdriver [4] into the square hole [1].
– Insert the stripped cable into the round fixing hole [2], as far as it will go [5].
– Pull out the screwdriver [6].
– Check that the cable is firmly seated.
2111
[1]
[3]
[2]
[4]
[5]
[6]
Please note:
}The minimum cable cross section for field connection terminals on the base modules is
0.14mm2 (AWG26).
}The maximum cable cross section for field connection terminals is:
– Digital inputs: 1.5mm2 (AWG16)
– Digital outputs: 2.0 mm2 (AWG14)
– Inputs/outputs on the counter modules: 1.5mm2 (AWG16)
– Analogue inputs/outputs: 1.5mm2 (AWG16)
– Communication cables: 1.5mm2 (AWG16)
– Test pulse outputs: 1.5mm2 (AWG16)
– Power supply: 2.5 mm2 (AWG12)
– Functional earth: 2.5 mm2 (AWG12)

Wiring
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}On base modules with screw terminals:
– If you use a multi-strand cable to connect the I/Os, it is recommended that you use
ferrules conforming to Parts 1 and 2 of DIN 46228, 0.14 ... 1.5mm2, Form A or C,
although this is not essential. To crimp the ferrules you can use crimp pliers (crimp
form A or C) conforming to EN 60947-1, such as the PZ 1.5 or PZ 6.5 from
Weidmüller, for example.
– Maximum torque setting: 0.8Nm
}Use copper wiring.
6.2 Terminal configuration
Base module Terminal configuration
Screw terminals:
PSSu BP 2/16 S
PSSu BP 2/16 S-T
Cage clamp terminals:
PSSu BP 2/16 C
PSSu BP 2/16 C-T
11-21-31-41:
P1 supply
(11-21-31-41 linked intern-
ally)
12-22-32-42:
P2 supply
(12-22-32-42 linked within
the base module)
13-23-33-43:
P3 supply
(13-23-33-43 linked within
the base module)
14-24-34-44:
P4 supply
(14-24-34-44 linked intern-
ally)
2111
2212
2313
2414
4131
4232
4333
4434
Screw terminals:
PSSu BP-C 2/16 S
PSSu BP-C 2/16 S-T
Cage clamp terminals:
PSSu BP-C 2/16 C
PSSu BP-C 2/16 C-T
11-21-31-41:
P1 supply
(11-21-31-41 linked intern-
ally)
12-22-32-42:
P2 supply
(12-22-32-42 linked within
the base module)
13-23-33-43:
C-rail supply
(13-23-33-43 linked within
the base module)
14-24-34-44:
P4 supply
(14-24-34-44 linked intern-
ally)
2111
2212
2313
2414
4131
4232
4333
4434

Operation
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7 Operation
7.1 Messages and display elements
The module provides no diagnostic data and has no display elements.