Pilz PNOZ m ES ETH User manual

PNOZmESETH
OperatingManual1002700EN04
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentisatranslationoftheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
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Section1 Introduction 4
1.1 Validityofdocumentation 4
1.2 Retainingthedocumentation 4
1.3 Definitionofsymbols 4
Section2 Overview 6
2.1 Scopeofdelivery 6
2.2 Unitfeatures 6
2.3 Frontview 7
Section3 Safety 8
3.1 Intendeduse 8
3.2 Systemrequirements 8
3.3 Safetyregulations 8
3.3.1 Useofqualifiedpersonnel 8
3.3.2 Warrantyandliability 9
3.3.3 Disposal 9
3.3.4 Foryoursafety 9
Section4 Functiondescription 10
4.1 Unitproperties 10
4.2 Blockdiagram 10
Section5 Installation 11
5.1 Generalinstallationguidelines 11
5.2 Dimensions 11
5.3 Connectingthebaseunitandexpansionmodules 11
Section6 Commissioning 13
6.1 Generalwiringguidelines 13
6.2 Preparingforoperation 13
6.3 DownloadmodifiedprojecttothePNOZmultisafetysystem 13
6.4 Ethernetinterfaces 13
6.4.1 RJ45interfaces("Ethernet") 13
6.4.2 Requirementsoftheconnectioncableandconnector 14
6.4.3 Interfaceconfiguration 14
6.4.4 RJ45connectioncable 15
6.4.5 Processdataexchange 16
Section7 Operation 17
7.1 Messages 17
7.2 ResetEthernetconnectionsettings 18
Section8 Tecnicaldetails 19
Section9 Orderreference 21
9.1 Module 21
9.2 Accessories 21

Introduction
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1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmESETH.Itisvaliduntilnewdocument
ationispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Retainingthedocumentation
Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
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INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
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2 Overview
2.1 Scopeofdelivery
}ExpansionmodulePNOZmESETH
}Jumper779260
2.2 Unitfeatures
UsingtheproductPNOZmESETH:
Communicationmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmulti2.
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}2Ethernetinterfaces
}Statusindicatorsforsupplyvoltage,communicationanderrors
}Max.1communicationmodulecanbeconnectedtotheleftofthebaseunitPNOZmulti
2
}Pleaserefertothedocument"PNOZmultiSystemExpansion"forthePNOZmultibase
unitsthatcanbeconnected

Overview
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2.3 Frontview
Legend:
}X1,X2:
Ethernetinterfaces
}LEDs:
– Power
– DHCP
– L/A1(Link/‘Act1)
– L/A2(Link/Act2)

Safety
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3 Safety
3.1 Intendeduse
Theexpansionmodule PNOZmESETHisusedforcommunicationoftheconfigurablecon
trolsystemPNOZmulti2viaEthernet.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol
systemPNOZmulti2(pleaserefertothedocument"PNOZmultiSystemExpansion"forde
tailsofthebaseunitsthatcanbeconnected).
TheconfigurablecontrolsystemPNOZmulti2isusedforthesafetyrelatedinterruptionof
safetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Theproductisde
signedforuseinanindustrialenvironment.Itisnotsuitableforuseinadomesticenviron
ment,asthiscanleadtointerference.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled“TechnicalDe
tails”)
3.2 Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.
3.3 Safetyregulations
3.3.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.

Safety
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3.3.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.3.3 Disposal
}Insafetyrelatedapplications,pleasecomplywiththemissiontimetMinthesafetyre
latedcharacteristicdata.
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
3.3.4 Foryoursafety
Theunitmeetsallnecessaryconditionsforsafeoperation.However,youshouldalwaysen
surethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Informationonthe
advancedfunctionscanbefoundintheonlinehelpforthePNOZmultiConfiguratorand
inthePNOZmultitechnicalcatalogue.Onlyusethesefunctionsafteryouhavereadand
understoodthedocumentation.Allnecessarydocumentationcanbefoundonthe
PNOZmultiConfiguratorCD.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).

Functiondescription
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4 Functiondescription
4.1 Unitproperties
TheproductPNOZmESETHhastwoEthernetinterfacesto
}Downloadtheproject
}Readthediagnosticdata
}Setvirtualinputsforstandardfunctions
}Readvirtualoutputsforstandardfunctions
viaEthernet(TCP/IP,Modbus/TCP).
InformationondiagnosticsviatheEthernetinterfacescanbefoundinthedocumententitled
"PNOZmulti2communicationinterfaces".
TheconnectiontoEthernetismadeviathetwo8pinRJ45sockets.
TheEthernetinterfaceisconfiguredinthePNOZmultiConfiguratorandisdescribedinthe
onlinehelpforthePNOZmultiConfigurator.
4.2 Blockdiagram
Base unit
Ethernet

Installation
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5 Installation
5.1 Generalinstallationguidelines
}Theunitshouldbeinstalledinasinglemountingareawithaprotectiontypeofatleast
IP54.
}Fitthesafetysystemtoahorizontalmountingrail.Theventingslotsmustfaceupwards
anddownwards.Othermountingpositionscoulddestroythesafetysystem.
}Usethelockingslideontherearoftheunittoattachittoamountingrail.
}Inenvironmentsexposedtoheavyvibration,theunitshouldbesecuredusingafixing
element(e.g.retainingbracketorendangle).
}Openthelockingslidebeforeliftingtheunitfromthemountingrail.
}TocomplywithEMCrequirements,themountingrailmusthavealowimpedancecon
nectiontothecontrolcabinethousing.
}TheambienttemperatureofthePNOZmultiunitsinthecontrolcabinetmustnotexceed
thefigurestatedinthetechnicaldetails,otherwiseairconditioningwillberequired.
CAUTION!
Damageduetoelectrostaticdischarge!
Electrostaticdischargecandamagecomponents.Ensureagainstdischarge
beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur
faceorbywearinganearthedarmband.
5.2 Dimensions
101,4 (4,11“)
111,0 (4,37“)
22,5
(0,88“)
5.3 Connectingthebaseunitandexpansionmodules
Connectthebaseunitandtheexpansionmoduleasdescribedintheoperatinginstructions
forthebaseunits.
}InstalltheexpansionmoduleinthepositioninwhichitisconfiguredinthePNOZmulti
Configurator.

Installation
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}Connectthebaseunitandexpansionmodulesusingtheyellow/blackjumper.
}Connecttheblack/yellowterminatortotheexpansionmodule.

Commissioning
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6 Commissioning
6.1 Generalwiringguidelines
ThewiringisdefinedinthecircuitdiagramofthePNOZmultiConfigurator.
Pleasenote:
}Informationgiveninthe"Technicaldetails"mustbefollowed.
}Usecopperwirethatcanwithstand75°C.
6.2 Preparingforoperation
DetectionandactivationoftheEthernetinterface,dependingontheUSBinterfaceonthe
baseunit:
}USBinterfaceonthebaseunitnotconnected
IftheUSBinterfaceonthebaseunitisnotconnected,theEthernetinterfacewillbede
tectedandactivatedbythebaseunitassoonasthecommunicationmodulehasbeen
connectedtothebaseunit.
}USBinterfaceonthebaseunitconnected
IftheUSBinterfaceonthebaseunitisalreadyconnected,the"Ethernet"interfacewill
firstneedtobeselectedonthebaseunitdisplaytoenabletheEthernetinterfaceonthe
baseunittobedetectedandactivated(seeoperatingmanualforthebaseunitforde
tailsofthesetting).
6.3 DownloadmodifiedprojecttothePNOZmultisafetysystem
Assoonasanadditionalexpansionmodulehasbeenconnectedtothesystem,theproject
mustbeamendedusingthePNOZmultiConfigurator.Proceedasdescribedintheoperat
inginstructionsforthebaseunit.
NOTICE
Forthecommissioningandaftereveryprogramchange,youmustcheck
whetherthesafetydevicesarefunctioningcorrectly.
6.4 Ethernetinterfaces
6.4.1 RJ45interfaces("Ethernet")
TwofreeswitchportsareprovidedasEthernetinterfacesviaaninternalautosensing
switch.Theautosensingswitchautomaticallydetectswhetherdatatransferisoccurringat
10Mbit/sor100Mbit/s.

Commissioning
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INFORMATION
Theconnectedsubscribersmustsupporttheautosensing/autonegotiation
function.Ifnot,thecommunicationpartnermustbesetpermanentlyto"10
Mbit/s,halfduplex".
Theswitch'sautomaticcrossoverfunctionmeansthereisnoneedtodistinguishonthe
connectioncablebetweenpatchcable(uncrosseddatalineconnection)andcrossover
cable(crossoverdatalineconnection).Theswitchautomaticallycreatesthecorrectdata
lineconnectioninternally.Patchcablecanthereforebeusedastheconnectioncablefor
enddevicesaswellascascading.
BothEthernetinterfacesuseRJ45technology.
6.4.2 Requirementsoftheconnectioncableandconnector
Thefollowingminimumrequirementsmustbemet:
}Ethernetstandards(min.Category5)10BaseTor100BaseTX
}DoubleshieldedtwistedpaircableforindustrialEthernetuse
}ShieldedRJ45connectors(industrialconnectors)
6.4.3 Interfaceconfiguration
RJ45socket
8pin PIN Standard Crossover
8 1
1 TD+(Transmit+) RD+(Receive+)
2 TD(Transmit) RD(Receive)
3 RD+(Receive+) TD+(Transmit+)
4 n.c. n.c.
5 n.c. n.c.
6 RD(Receive) TD(Transmit)
7 n.c. n.c.
8 n.c. n.c.

Commissioning
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6.4.4 RJ45connectioncable
RJ45connector
8pin
8
1
10BaseT cable or 100BaseTX cable
max. 100 m
NOTICE
Withthepluginconnectionpleasenotethatthedatacableandconnector
havealimitedmechanicalloadcapacity.Appropriatedesignmeasures
shouldbeusedtoensurethatthepluginconnectionisinsensitivetoin
creasedmechanicalstress(e.g.throughshock,vibration).Suchmeasures
includefixedroutingwithstrainrelief,forexample.

Commissioning
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6.4.5 Processdataexchange
TheRJ45interfacesontheinternalautosensingswitchenableprocessdatatobeex
changedwithotherEthernetsubscriberswithinanetwork.
TheproductPNOZmESETHcanalsobeconnectedtoEthernetviaahub(huborswitch).
Base unit PNOZmulti2 +
communications module
with Ethernet interface
Ethernet subscriber Ethernet subscriber
Base unit PNOZmulti2 +
communications module
with Ethernet interface
PC with PNOZmulti
Configurator

Operation
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7 Operation
Whenthesupplyvoltageisswitchedon,thePNOZmultisafetysystemcopiestheconfigur
ationfromthechipcard.
TheLEDs"POWER","DIAG","FAULT","IFAULT"and"OFAULT"lightuponthebaseunit.
ThesafetysystemPNOZmultiisreadyforoperationwhenthe"POWER"and"RUN"LEDs
onthebaseunitandthe"POWER"LEDonthePNOZmESETHarelitcontinuously.
7.1 Messages
Legend:
LEDon
LEDflashes
LEDoff
LED LEDstatus Meaning
Power Nosupplyvoltage
Green Supplyvoltageispresent
L/A1(Link/Act1) NonetworkconnectionatX1/NodatatrafficatX1
Green NetworkconnectionpresentatX1/Datatrafficpresent
atX1
L/A2(Link/Act2) NonetworkconnectionatX2/NodatatrafficatX2
Green NetworkconnectionpresentatX2/Datatrafficpresent
atX2
Fault Red Internalfault
Red Noconnectiontobaseunit
DHCP Yellow TheunitcouldnotbeassignedanIPaddressbythe
DHCPServer.
Yellow TheunitiswaitingfortheDHCPServertoassignanIP
address

Operation
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7.2 ResetEthernetconnectionsettings
TheEthernetconnectionsettingsofthebaseunitcanbeconfiguredinthePNOZmultiCon
figurator.
Youcanresetthebaseunit'sEthernetconnectionsettingstothedefaultsettings.
Proceedasfollows:
}Switchoffthesupplyvoltage
}Removethechipcard
}Restartthebaseunitwithoutthechipcardinserted.
TheEthernetconnectionsettingsarenowresettothedefaultsettings.

Tecnicaldetails
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8 Tecnicaldetails
General 772130
Approvals CCC,CE,GOST,cULusListed
Applicationrange Standard
Module'sdevicecode 1202h
Electricaldata 772130
Supplyvoltage
for Modulesupply
internal Viabaseunit
Voltage 5,0V
Kind DC
Voltagetolerance 2%/+2%
Currentconsumption 295mA
Powerconsumption 1,0W
Statusindicator LED
Ethernetinterface 772130
Number 2
IPaddress(automaticallyoff) 169.254.60.1
Connectiontype RJ45
Transmissionrate 10MBit/s,100MBit/s
Fieldbusinterface 772130
Fieldbusinterface ModbusTCP
Unittype Slave
Connection RJ45
Galvanicisolation Yes
Environmentaldata 772130
Ambienttemperature
Inaccordancewiththestandard EN60068214
Temperaturerange 060°C
Forcedconvectionincontrolcabinetoff 55°C
Storagetemperature
Inaccordancewiththestandard EN6006821/2
Temperaturerange 2570°C
Climaticsuitability
Inaccordancewiththestandard EN60068230,EN60068278
Condensationduringoperation Notpermitted
EMC EN611312
Vibration
Inaccordancewiththestandard EN6006826
Frequency 10,0150,0Hz
Acceleration 1g

Tecnicaldetails
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Environmentaldata 772130
Shockstress
Inaccordancewiththestandard EN60068227
Acceleration 15g
Duration 11ms
Max.operatingheightabovesealevel 2000m
Airgapcreepage
Inaccordancewiththestandard EN611312
Overvoltagecategory II
Pollutiondegree 2
Ratedinsulationvoltage 30V
Protectiontype
Inaccordancewiththestandard EN60529
Mountingarea(e.g.controlcabinet) IP54
Housing IP20
Terminals IP20
Mechanicaldata 772130
Mountingposition Horizontalontophatrail
DINrail
Tophatrail 35x7,5EN50022
Recesswidth 27mm
Max.cablelength
Max.cablelengthperinput 0,1km
Material
Bottom PC
Front PC
Top PC
Dimensions
Height 101,4mm
Width 22,5mm
Depth 111,0mm
Weight 80g
Thestandardscurrenton201204apply.