Pilz PNOZ m ES Profibus User manual

PNOZmESProfibus
OperatingManual1002698EN04
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentisatranslationoftheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPNOZmESProfibus
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Introduction 5
Validityofdocumentation 5
Retainingthedocumentation 5
Definitionofsymbols 5
Overview 6
Scopeofsupply 6
Unitfeatures 6
Frontview 7
Safety 7
Intendeduse 7
Systemrequirements 8
Safetyregulations 8
Useofqualifiedpersonnel 8
Warrantyandliability 8
Disposal 9
Foryoursafety 9
Functiondescription 9
Operation 9
Dataaccess 9
Assigningtheinputs/outputsinthePNOZmultiConfiguratortothePROFIBUSDPin
puts/outputs
10
Blockdiagram 11
Installation 11
Generalinstallationguidelines 11
Connectthebaseunitandexpansionmodules 11
Dimensions 12
Commissioning 12
Wiring 12
Generalwiringguidelines 12
Connectingthesupplyvoltage 12
PROFIBUSDPinterface 12
Preparingforoperation 14
Settingthestationaddress 14
DownloadmodifiedprojecttothecontrolsystemPNOZmulti 14
Connectionexample 15
Operation 15
Messages 15
Technicaldetails 16
Orderreference 18
Module 18

Content
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Accessories 19

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Introduction
Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmESProfibus.Itisvaliduntilnewdocu
mentationispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
Retainingthedocumentation
Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.
Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

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INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.
Overview
Scopeofsupply
Unitfeatures
UsingtheproductPNOZmESProfibus:
Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmulti2.
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}ConnectionforPROFIBUSDP
}Stationaddressesfrom0...99,selectedviarotaryswitch
}StatusindicatorsforcommunicationwithPROFIBUSDPandforerrors
}InthePNOZmultiConfigurator,128virtualoutputsofthePNOZmulti2controlsystem
canbedefinedforcommunicationwiththefieldbusPROFIBUSDP.
}Max.1PNOZmESProfibuscanbeconnectedtothebaseunit
}Pluginconnectionterminals:
eitherspringloadedterminalorscrewterminalavailableasanaccessory(seeorder
reference)
}Pleaserefertothedocument"PNOZmultiSystemExpansion"fordetailsofthebase
unitsPNOZmulti2thatcanbeconnected.

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Frontview
Legend
LED:
Power
Online
Offline
Fault
Rotaryswitch
x10=Tensdigitforthestationaddress
x1=Unitsdigitforthestationaddress
X1:PROFIBUSDPinterface(female9pinDSubconnector)
X4:0V,24V:
Supplyconnections
Functionalearth
Safety
Intendeduse
TheexpansionmodulePNOZmESProfibusisusedforcommunicationbetweenthecon
figurablecontrolsystemPNOZmulti2andPROFIBUSDP.
PROFIBUSDPisdesignedforfastdataexchangeatfieldlevel.Theexpansionmodule
PNOZmESProfibusisapassivesubscriber(Slave)ofPROFIBUSDP(DPV0).Thebasic
functionsofcommunicationwithPROFIBUSDPconformtoEN50170.Thecentralcontrol
ler(Master)readsinputinformationfromtheslavesandwritesoutputinformationtothe
slavesaspartofeachcycle.Aswellasthecyclicaltransferofusabledata,PROFIBUSDP
canalsobeusedfordiagnosticsandcommissioningfunctions.Datatrafficismonitoredon
theMaster/Slaveside.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol
systemPNOZmulti2(pleaserefertothedocument"PNOZmultiSystemExpansion"forde
tailsofthebaseunitsthatcanbeconnected).

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TheconfigurablecontrolsystemPNOZmulti2isusedforthesafetyrelatedinterruptionof
safetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Theproductisde
signedforuseinanindustrialenvironment.Itisnotsuitableforuseinadomesticenviron
ment,asthiscanleadtointerference.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled“TechnicalDe
tails”)
Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.
Safetyregulations
Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).

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Disposal
}Insafetyrelatedapplications,pleasecomplywiththemissiontimetMinthesafetyre
latedcharacteristicdata.
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
Foryoursafety
Theunitmeetsallnecessaryconditionsforsafeoperation.However,youshouldalwaysen
surethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Informationonthe
advancedfunctionscanbefoundintheonlinehelpforthePNOZmultiConfiguratorand
inthePNOZmultitechnicalcatalogue.Onlyusethesefunctionsafteryouhavereadand
understoodthedocumentation.Allnecessarydocumentationcanbefoundonthe
PNOZmultiConfiguratorCD.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).
Functiondescription
Operation
ThevirtualinputsandoutputsthataretobetransferredviaPROFIBUSareselectedand
configuredinthePNOZmultiConfigurator.ThebaseunitandtheexpansionmodulePNOZ
mESProfibusareconnectedviaajumper.
Thestationaddressissetviarotaryswitches.Afterthesupplyvoltageisswitchedonorthe
controlsystemPNOZmulti2isreset,theexpansionmodulePNOZmESProfibusiscon
figuredandstartedautomatically.
LEDsindicatethestatusoftheexpansionmoduleonPROFIBUS.
TheconfigurationisdescribedindetailinthePNOZmultiConfigurator'sonlinehelp.
INFORMATION
TheGSDfileisavailableontheInternetatwww.pilz.de.
Dataaccess
Thedataisstructuredasfollows:
}Virtualdata
– InputrangePNOZmESProfibus
ThevaluesfortheinputsaresetasanoutputintheMasterandtransferredtothe
PNOZmulti2.
– OutputrangePNOZmESProfibus

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TheoutputsareconfiguredinthePNOZmultiConfiguratorandtransferredtothe
Master.
}StatusofLEDs:
– Bits0…4:StatusofLEDsonthePNOZmulti2
Bit0:OFAULT
Bit1:IFAULT
Bit2:FAULT
Bit3:DIAG
Bit4:RUN
}DataexchangeisdisplayedinBit5.
}Pollingtheusabledata:2Byteswiththetablenumberandsegmentnumberaresentby
theMasterforaccesstotheusabledatatable(15BytesarereturnedtotheMaster).
Detailedinformationondataexchange(tables,segments)isavailableinthedocument
"CommunicationInterfaces"inthesectionentitled"Fieldbusmodules".
Assigningtheinputs/outputsinthePNOZmultiConfiguratortothePROFIBUSDP
inputs/outputs
Virtualinputsandoutputscanberequestedorsetdirectlyviathefollowingobjects.Each
elementcanbeselectedindividuallyinthemastercontrolsystem,e.g.virtualinputsi031.
Thedatawidthisalsoestablishedthisway.
Inputdata
TheMasterwritestothevirtualinputsofthePNOZmulti2.
Description InputdatafromPNOZmulti2
Virtualinputsi0–i31 4InputBytes
Virtualinputsi32–i63 4InputBytes
Virtualinputsi64–i95 4InputBytes
Virtualinputsi96–i127 4InputBytes
Outputdata
TheMasterreadsthevirtualoutputsofthePNOZmulti2.
Description OutputdatafromPNOZmulti2
Virtualoutputso0–o31 4OutputBytes
Virtualoutputso32–o63 4OutputBytes
Virtualoutputso64–o95 4OutputBytes
Virtualoutputso96–o127 4OutputBytes

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Blockdiagram
Base unit
PROFIBUS DP
24 V 0 V
24 V 0 V
Installation
Generalinstallationguidelines
}Theunitshouldbeinstalledinasinglemountingareawithaprotectiontypeofatleast
IP54.
}Fitthesafetysystemtoahorizontalmountingrail.Theventingslotsmustfaceupwards
anddownwards.Othermountingpositionscoulddestroythesafetysystem.
}Usethelockingslideontherearoftheunittoattachittoamountingrail.
}Inenvironmentsexposedtoheavyvibration,theunitshouldbesecuredusingafixing
element(e.g.retainingbracketorendangle).
}Openthelockingslidebeforeliftingtheunitfromthemountingrail.
}TocomplywithEMCrequirements,themountingrailmusthavealowimpedancecon
nectiontothecontrolcabinethousing.
}TheambienttemperatureofthePNOZmultiunitsinthecontrolcabinetmustnotexceed
thefigurestatedinthetechnicaldetails,otherwiseairconditioningwillberequired.
NOTICE
Damageduetoelectrostaticdischarge!
Electrostaticdischargecandamagecomponents.Ensureagainstdischarge
beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur
faceorbywearinganearthedarmband.
Connectthebaseunitandexpansionmodules
Connectthebaseunitandtheexpansionmoduleasdescribedintheoperatinginstructions
forthebaseunits.
}Connecttheblack/yellowterminatortotheexpansionmodule.

PNOZmESProfibus
OperatingManualPNOZmESProfibus
1002698EN04 12
}InstalltheexpansionmoduleinthepositioninwhichitisconfiguredinthePNOZmulti
Configurator.
Dimensions
101,4 (4,11“)
115,0 (4,53“)
22,5
(0,88“)
Commissioning
Wiring
Generalwiringguidelines
ThewiringisdefinedinthecircuitdiagramofthePNOZmultiConfigurator.
Pleasenote:
}Informationgiveninthe"Technicaldetails"mustbefollowed.
}Usecopperwirethatcanwithstand75°C.
}Externalmeasuresmustbeusedtoconnecttheterminal tothefunctionalearth,
whenthemountingrailisnotconnectedtothefunctionalearth.
}Alwaysconnectthemountingrailtotheprotectiveearthviaanearthingterminal.This
willbeusedtodissipatehazardousvoltagesinthecaseofafault.
}Thepowersupplymustmeettheregulationsforextralowvoltageswithprotectivesep
aration.
Connectingthesupplyvoltage
Connectthesupplyvoltagetothefieldbusmodule:
}Terminal24V:+24VDC
}Terminal0V:0V
PROFIBUSDPinterface
Itispossibletodefinewhichoutputsonthecontrolsystemwillcommunicatewith
PROFIBUSDP.TheconnectiontoPROFIBUSDPismadeviaafemale9pinDSubcon
nectorinaccordancewiththeguidelinesofthePROFIBUSUserGroup(PNO).

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OperatingManualPNOZmESProfibus
1002698EN04 13
1
5
9
6
1: n.c.
2: n.c.
3: B (RxD/TxD-P)
4: CNTR-P
5: DGND
6: VP
7: n.c.
8: A (RxD/TxD-N)
9: n.c.
n.c.=notconnected
PleasenotethefollowingwhenconnectingtoPROFIBUSDP:
}Onlyusemetalplugsormetallisedplasticplugs
}Twistedpair,screenedcablemustbeusedtoconnecttheinterfaces

PNOZmESProfibus
OperatingManualPNOZmESProfibus
1002698EN04 14
Preparingforoperation
Settingthestationaddress
ThestationaddressoftheexpansionmodulePNOZmESProfibusissetbetween0...99
(decimal)viatworotaryswitchesx1andx10.
1
2
3
4
9
8
7
6
0
5
x10
}Ontheupperrotaryswitchx10,useasmallscrewdrivertosetthetensdigitforthead
dress(“3”intheexample).
1
2
3
4
9
8
7
6
0
5
x1
}Onthelowerrotaryswitchx1,settheonesdigitfortheaddress(“6”intheexample).
Stationaddress36issetinthediagramsasanexample.
DownloadmodifiedprojecttothecontrolsystemPNOZmulti
Assoonasanadditionalexpansionmodulehasbeenconnectedtothesystem,theproject
mustbeamendedusingthePNOZmultiConfigurator.Proceedasdescribedintheoperat
inginstructionsforthebaseunit.
NOTICE
Forthecommissioningandaftereveryprogramchange,youmustcheck
whetherthesafetydevicesarefunctioningcorrectly.

PNOZmESProfibus
OperatingManualPNOZmESProfibus
1002698EN04 15
Connectionexample
PROFIBUS-DP
Slave 3
PROFIBUS-DP
Slave 1
PROFIBUS-DP
Master
PROFIBUS-DP
Slave n
PNOZ m ES PROFIBUS
PROFIBUS-DP
Slave 2
Operation
Messages
Whenthesupplyvoltageisswitchedon,thePNOZmultisafetysystemcopiestheconfigur
ationfromthechipcard.
TheLEDs"POWER","DIAG","FAULT","IFAULT"and"OFAULT"lightuponthebaseunit.
TheexpansionmodulePNOZmESProfibusisconfiguredandstartedautomatically.The
"ONLINE"and"OFFLINE"LEDsindicatethestatusofthePNOZmESProfibuson
PROFIBUSDP.
IftheexpansionmodulePNOZmESProfibusdoesnotreceiveaconfigurationfromthe
baseunitforaperiodof30s,theexpansionmodulePNOZmESProfibusconnectsto
PROFIBUSDPand"ONLINE"statusisdisplayedonPROFIBUSDP.Theerrormessage
"NoConnectionwithBaseModule"issenttotheMaster.

PNOZmESProfibus
OperatingManualPNOZmESProfibus
1002698EN04 16
Legend:
LEDon
LEDflashes
LEDoff
LED Meaning
POWER Supplyvoltageispresent
Supplyvoltageisnotpresent
ONLINE PNOZmESProfibusOnline,dataexchangeispossible
Masterhassentthetelegram"GlobalControlClear".Virtualinputbitsi0...
i127aresetto"0".
PNOZmESProfibusNotonline
OFFLINE PNOZmESProfibusOffline,dataexchangeisnotpossible
PNOZmESProfibusNotoffline
FAULT ApplicationWatchdogTimeout
1Hz Configurationerror,lengthofinputand/oroutputdataduringinitialisationofthe
PNOZmESProfibusdoesnotmatchtheconfiguration
Remedy:
EnsurethattherightGSDfilehasbeenused.
2Hz Configurationerror,length/contentoftheconfigurationdataduringinitialisation
ofthePNOZmESProfibusdoesnotmatchtheconfiguration
Remedy:
EnsurethattherightGSDfilehasbeenused.
4Hz ErrorwheninitialisingPROFIBUSDP
Noerror
Technicaldetails
General 772132
Approvals CCC,CE,EAC(Eurasian),cULusListed

PNOZmESProfibus
OperatingManualPNOZmESProfibus
1002698EN04 17
Electricaldata 772132
Supplyvoltage
for Modulesupply
Voltage 24V
Kind DC
Voltagetolerance 20%/+25%
Supplyvoltage
Currentconsumption 35mA
Powerconsumption 0,9W
Max.powerdissipationofmodule 1,50W
Statusindicator LED
PROFIBUSDPinterface 772132
Number 1
Fieldbusinterface 772132
Fieldbusinterface PROFIBUSDP
Unittype SlaveDPV0
Stationaddress 099d
Transmissionrate 9,6kBit/s12MBit/s
Connection 9pinfemaleDSubconnector
Galvanicisolation Yes
Testvoltage 500VAC
Environmentaldata 772132
Ambienttemperature
Inaccordancewiththestandard EN60068214
Temperaturerange 060°C
Forcedconvectionincontrolcabinetoff 55°C
Storagetemperature
Inaccordancewiththestandard EN6006821/2
Temperaturerange 2570°C
Climaticsuitability
Inaccordancewiththestandard EN60068230,EN60068278
Condensationduringoperation Notpermitted
EMC EN611312
Vibration
Inaccordancewiththestandard EN6006826
Frequency 10,0150,0Hz
Acceleration 1g
Shockstress
Inaccordancewiththestandard EN60068227
Acceleration 15g
Duration 11ms
Max.operatingheightabovesealevel 2000m
Airgapcreepage
Inaccordancewiththestandard EN611312
Overvoltagecategory II
Pollutiondegree 2

PNOZmESProfibus
OperatingManualPNOZmESProfibus
1002698EN04 18
Environmentaldata 772132
Ratedinsulationvoltage 30V
Protectiontype
Inaccordancewiththestandard EN60529
Mountingarea(e.g.controlcabinet) IP54
Housing IP20
Terminals IP20
Mechanicaldata 772132
Mountingposition Horizontalontophatrail
DINrail
Tophatrail 35x7,5EN50022
Recesswidth 27mm
Material
Bottom PC
Front PC
Top PC
Conductorcrosssectionwithscrewterminals
1coreflexible 0,252,50mm²,2412AWG
2corewiththesamecrosssection,flexiblewithout
crimpconnectorsorwithTWINcrimpconnectors 0,201,50mm²,2416AWG
Rigidsinglecore,flexiblemulticoreormulticore
withcrimpconnector 0,51,5mm²
Torquesettingwithscrewterminals 0,50Nm
Connectiontype Springloadedterminal,screwterminal
Conductorcrosssectionwithspringloadedterminals:
Flexiblewith/withoutcrimpconnector 0,202,50mm²,2412AWG
Springloadedterminals:Terminalpointsperconnec
tion 2
Strippinglength 9mm
Dimensions
Height 101,4mm
Width 22,5mm
Depth 115,0mm
Weight 95g
Thestandardscurrenton201210apply.
Orderreference
Module
Producttype Features Orderno.
PNOZmESProfibus Fieldbusmodule,PROFIBUSforPNOZmBx 772132

PNOZmESProfibus
OperatingManualPNOZmESProfibus
1002698EN04 19
Accessories
Terminator,jumper
Producttype Features Orderno.
PNOZmm0.xpconnector
left
Jumperyellow/blacktoconnectthemodules,1piece 779260
Connectionterminals
Producttype Features Orderno.
Springterminals
PNOZmmcxp1pc.
Springloadedterminals,1pieces 783542
Springterminals
PNOZmmcxp10pcs.
Springloadedterminals,10pieces 783543
Screwterminals
PNOZmmcxp1pc.
Screwterminals,1piece 793542
Screwterminals
PNOZmmcxp10pcs.
Screwterminals,10pieces 793543

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100XXXX-DE-0X
0-0-2-3-000, 2014-00 Printed in Germany
© Pilz GmbH & Co. KG, 2014
1002698EN04,201406PrintedinGermany ©PilzGmbH&Co.KG,2011
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