Pilz P2HZ X1.10P User manual

Two-hand control unit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
NSG-D-2-324-2009-09
Gertebild
][Bildunterschrift_Zweihand
Two-hand control unit for press con-
trollers and safety circuits
Approvals
Zulassungen
Unit features
Gertemerkmale
`Positive-guided relay outputs:
– 3 safety contacts (N/O), instanta-
neous
– 1 auxiliary contact (N/C), instan-
taneous
`2 semiconductor outputs
`Connection options for:
– 2 operator elements (buttons)
`LED indicator for:
– Switch status channel 1/2
– Supply voltage
`Semiconductor outputs signal:
– Switch status channel 1/2
– Supply voltage is present
`Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
Unit description
][Gertebeschreibung_Zweihand
The two-hand control relay meets the
requirements of EN 574 Type IIIC. It
forces the operator to keep his hands
outside the danger zone area during
the hazardous movement. The unit is
suitable for use on controllers for met-
alworking presses as a component for
simultaneous switching.
It can be used in applications with
`Mechanical presses (EN 692)
`Hydraulic presses (EN 693)
`Safety circuits in accordance with
EN 60204-1
Safety features
][Sicherheitseigenschaften_Zweihand
The two-hand control relay meets the
following safety requirements:
`The circuit is redundant with built-in
self-monitoring
`The safety function remains effec-
tive in the case of a component fail-
ure
`The circuit prevents a further press
stroke in the case of:
– Relay failure
– Contact welding
– Coil defect on a relay
– Open circuit
– Short circuit
Block diagram
Blockschaltbild
P2HZ X1.10P



Feed-
back
Y1 Y2
K1
K2
0 V 24 V
Y30 Y31 Y32 Y35
A1 A2 S21 S22 S23
Input
Input
S11 S12 S13
=
Power
13 23 33 41
14 24 34 42
=

Two-hand control unit
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
NSG-D-2-324-2009-09Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
-2
Function description
][Funktionen_Zweihand
`The two-hand control relay must be
activated by simultaneously press-
ing two buttons within 500 ms. If
one or both of the buttons are re-
leased, the unit interrupts the con-
trol command for the hazardous
movement.
`Reactivation: The output relays will
not re-energise until both operator
elements have been released and
then re-operated simultaneously.
Timing diagram
][Zeitdiagram_Zweihand_aux_semiRUN_semiCH
Key
`POWER: Supply voltage
`Button 1/Button 2: Input circuits
S11-S12-S13, S21-S22-S23
`Feedback loop: Feedback loop Y1-
Y2
`Output safe: Safety outputs 13-14,
23-24, 33-34
`Output aux: Auxiliary contacts 41-
42
`Out semi RUN: Semiconductor out-
put for operational readiness Y35
`Out semi CH: Semiconductor out-
put switch status Y32
`t0: Recovery time after power on
`t1: Simultaneity, channel 1 and 2
`t2: Operating cycle ended through
button 1 or 2
`t3: Y1-Y2 must be closed before
before the button is operated (re-
covery time)
Shaded area: Status irrelevant
Wiring
][Verdrahtung_Si_unverz_1Hi_unverz
Please note:
`Information given in the “Technical
details” must be followed.
`Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
`To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
`Calculation of the max. cable runs
lmax in the input circuit:
Rlmax = max. overall cable resist-
ance (see technical details)
Rl/km = cable resistance/km
`Use copper wire that can withstand
60/75 °C.
`Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.
POWER
Feedback loop
Output safe
Button 1
t0t1t2t3t3t1
Button 2
Out semi CH
Output au .
Out semi RUN
t1
Rlmax
Rl / km
Imax =

Two-hand control unit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
NSG-D-2-324-2009-09
Preparing for operation Betriebsbereitschaft h erstellen
`Supply voltage
`Input circuit
`Feedback loop
`Semiconductor output
`Key
Supply voltage AC DC
A1 L1
N
A2
A1 L
A2 L-
Input circuit Single-channel Dual-channel
Two-hand button
with detection of shorts across contacts
S22
S21
S12
S11
S13
S23
S1
S2
Feedback loop
Contacts from external contactors
K5 K6
K5 L1
N
K6
Y1
13 (23, 33)
Y2
14 (24, 34)
Y31
Y32
24 V DC
SPS Input
0 V
Y30
Y35 SPS Input
S1/S2 Two-hand button

Two-hand control unit
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
NSG-D-2-324-2009-09Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
-4
Terminal configuration
Klemmenbelegung
Installation
][Montage_Zweihand
`The safety relay should be installed
in a control cabinet with a protec-
tion type of at least IP54.
`Use the notch on the rear of the unit
to attach it to a DIN rail.
`Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
ing a fixing element (e.g. retaining
bracket or an end angle).
Notice
The distance of the button connected
to the two-hand relay from the nearest
danger zone must be large enough
that if one of the buttons is released,
the dangerous moment is interrupted
before the operator can reach into the
danger zone (see EN 999 “The posi-
tioning of protective equipment in re-
spect of approach speeds of parts of
the human body”).
Dimensions
Abmessungen
* with spring-loaded terminals
Y30
A2
18994
Y32 Y35Y31
X4
A2 P4 14
CH.2
X3
P2HZ X1.10P
S11
A1
S12 S13 S21
X2
POWER
CH.1
P4
X1
Y2Y1A1 13
P3 23
S22
41 42
3424
S21
P3
S23
S22 S23
S12
S13
S11
33
45
(1.77")
121 (4.76")
* 101 (3.98")
94 (3.70")

Two-hand control unit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
NSG-D-2-324-2009-09
Notice
][WICHTIG_PDB_ alt
This data sheet is only intended for use
during configuration. For installation
and operation, please refer to the op-
erating instructions supplied with the
unit.
Service life graph
Lebensdauerkurve
][Technische Daten Zweihand
10
1
10 100 1000 10000
Nennbetriebstrom (A)
Nominal operating current (A)
Courant coupé (A)
0.1
DC13: 24 V
AC15: 230 V
AC1: 230 V
DC1: 24 V
Schaltspielzahl x 103
C cles x 103
Nombre de manuvres x 103
Technical details
Electrical data
Supply voltage
Supply voltage UBDC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UBDC 2.5 W
Residual ripple DC 10 %
Voltage and current at
Input circuit DC: 24.0 V
N/O contact 30 mA
N/C contact 20 mA
Feedback loop DC: 24.0 V 45.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin:0.01 A , Imax:5.0 A
Pmax: 1250 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 5.0 A
Pmax: 125 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 2.5 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Auxiliary contacts: AC15 at 230 V Imax: 2.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 1.5 A
Contact material AgSnO2 + 0.2 µm Au

Two-hand control unit
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
NSG-D-2-324-2009-09Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
-6
External contact fuse protection (IK= 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 6 A
Auxiliary contacts: 4 A
Blow-out fuse, slow
Safety contacts: 4 A
Auxiliary contacts: 2 A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A
Auxiliary contacts: 2 A
Semiconductor outputs (short circuit proof) 24.0 V DC,20 mA
External supply voltage 24.0 V DC
Voltage tolerance -15% / +10%
Max. overall cable resistance Rlmax per input circuit 14 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 1.06E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 1.84E-06
tMin years 20
Times
Delay-on de-energisation (reaction time in accordance with
EN 574)
N/O contact 15 ms
N/C contact 30 ms
Recovery time 250 ms
Simultaneity, channel 1 and 2 500 ms
Supply interruption before de-energisation 150 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with VDE 0110-1
Pollution degree 2
Overvoltage category III
Ambient temperature -25 - 55 °C
Storage temperature -25 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG Order no.: 777341
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG Order no.: 777341
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 777341
Torque setting with screw terminals 0.50 Nm Order no.: 777341
Cross section of external conductors with spring-loaded termi-
nals: Flexible with/without crimp connectors
0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 787341
Electrical data

Two-hand control unit
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
Up to PL e of EN ISO 13849-1
P2HZ X1.10P
NSG-D-2-324-2009-09
Technische Daten_Sa tz Normen
The standards current on 08/03 apply.
Bestelldaten
Spring-loaded terminals: Terminal points per connection 2Order no.: 787341
Stripping length 8 mm Order no.: 787341
Dimensions
Height 101.0 mm Order no.: 787341
94.0 mm Order no.: 777341
Width 45.0 mm
Depth 121.0 mm
Weight 280 g Order no.: 787341
290 g Order no.: 777341
Mechanical data
Order reference
Type Features Terminals Order no.
P2HZ X1.10P C 24 VDC Spring-loaded terminals 787 341
P2HZ X1.10P 24 VDC Screw terminals 777 341