Pioneer PL-100 User manual

;
EefticecUlanual
STEREO
TURNTABLE
FL-lcIcI
PL-IcIc|X
(DrrroruEErl"

MODEL
PL-lOO
COMES
IN
SEVENVERSIONS
DISTINGUISHED
ASFOLLOWS:
Type Voltage Remarks
KU AC
120V
only U.S.A.
model (with cartridge)
KUT AC
120V
only U.S.A.
model (without cartridge)
KCT AC
120V
only Canadamodel (without cartridge)
WE AC220V -240V Europe model (with cartridge)
WB AC220V -240V United kingdommodel (with cartridgel
WP AC220V -240V Oceania
model (with cartridge)
RAC 11
O-120
I
22O-24OV
(switchabt
e
)General
export model (with cartridge)
o Thisservice
manual
is applicable
to the PL-loo/wE,wB, wP, PL-100x/wE,
wB. Forservicing
of the
other
types,
please
refer
to theadditional
service
manuat.
CONTENTS
A
1. SPEC|F|CAT|ONS.
2. PANEL
FACILITIES
3. DISASSEMBLY
3.1 Panel
andBase
Plate
3.2 Arm Base
and
Sub-Panel
. . . . .
4. MECHANISM
DESCRIPTION
. . .
5. ADJUSTMENT
5.1 Auto-return
Adjustment
5.2 F.G. Motor
Adiustment
5.3 Arm-elevationAdjustment
....
6. TROUBLE
SHOOTING
6.1 Auto-return
DoesnotWork .
6.2 Return
is
Fast
(Return
atlmm Pitch)
. . . . .
7. PRECAUTIONS
FORREASSEMBLY
7.1 AreasThat Require
Lubrication
7.2 Precautions
for Attachmentof Parts
andReassembly
. .
8. EXPLODED
VIEWS
8.1 Exterior
8.2 Sub-panel
SCHEMATICDIAGRAM.P.C.
BOARDS
CONNECTIONDIAGRAM
AND PARTS
LIST
9.1 PartsList 16
9.2 Schematic
Diagram 17
9.3 P.C. Boards
Connection
Diagram 18
PACKING 19
3
312
15
9.
4
5
6
8
8
8
I
10
10
11
10.
.l

6
1.
SPECIFICATIONS
MotorandTurntable
DriveSystem . Beltdrive
Motor .... Fcservomotor
TurntablePlatter . 31Omm
diam. aluminum alloy diecast
Speeds. ...33-1/3and45rpm
SpeedControl Range. . . x2o/"
Wow and Flutter . Lessthan O.O41yo
(WRMSI
Signal-to-Noise
Ratio. More than 70dB (D|N-B)
(with Pioneercartridgemodel PC-l35)
Tonearm
Type . . Static-balancetype, S-shaped
pipe arm
EffectiveArm Length .221mm
Overhang. .15.5mm
UsableCartridgeweight . . 4g (min.)to 99 (max.)
Subfunctions
Auto-return mechanism,Anti-skating force control, Stylus pressure
direct-readoutcounterweight,
Cueing
device,
Strobelight
,
Free
stop
hi
nges
Semiconductors
tc.... .. '..1
Transistor -. . . . . ' ' .1
Diode. .....'..'.1
2. PANEL
FACILITIES
Platter/R ubber platter mat
Speedcheckingwindow
€) SPEED
SELECTORBUTTON
45 . . . . Whenthis button isdepressed,
the platter
will
rotateat 45rpm. Depressfor playing
45rpm
records,
singlesor EP's.
33 . . . . Whenthisbuttonis
setto thereleased
position,
the platterwill rotate at 33-1/3rpm.
Release
for playing
33-1/3rpm
recordslikeLP's.
@ SPCEO
ADJUSTMENT
KNOB
Turn this knob when finely adjustingthe speedof the
platter.
Thespeed of platter will increase
whenthe knob
isturnedto the left in the direction
of "+"; it will de-
crease
whenturned
to the rightin the directionof "-".
PL-1 clcl
Miscellaneous
PowerBequirements:
WE,WB,
WPmodels . . . AC Z2O-24OV -, 5O,6OHz
PowerConsumption ....... 4W
Dimensions .....42O(W) x96(H)
x36b(Dlmm
16-'t
l2(Wl x 3-13/16(H) x 14-3l8(Dlin.
Weight 5.2kg/11 tb 8 oz
PC-1
1
0/l I Specifications
TYPe . .Moving magnettype
Stylus . .0.5
mil diamond
(PN-1
10/tt)
Output Voltage .3.5mV (1kHz, 50mm/s Peak
velocity,
LAT)
TrackingForce . . 1.5gto 2.5g (proper
2.2g)
Frequency Response . 15 to 25,OOOHz
Recommended Load . . . Soks} +1
70 - 3OOoF
Accessories
EPAdapter .........1
OperatingInstructions
(French
and German
furnishedon
modelforWE) .. . . . .l
NOTE:
Specifications and design subject to possibtemodification without
notice. due to improvements.
Anti-skate knob
@ ARM-ELEVATIONLEVER
UP
(!): When
this leveris
set
to this
position,
the
tonearmwill rise.Setit to UP
before
record
play
andwhen
youwant
to stop
record
play
while a track is being
played
or whenyou
want
to change
overto adifferenttrack.
DOWN
(l ):Whenthe leveris setto this position the
tonearm will be lowered. lf it is set to
DOWN
for record
play.
thetonearmwill be
lowered
onto the surfaceof the record. and
play
willbegin.
r^
3

3. DISASSEMBLY
3.1 PANEL
ANDBASEPLATE
1.Undothe4 screws
O securingtheinsulator
2.Move the tonearm acrossto the center.
raise
thepanel
alittle.
3. Disconnect the circuit board connector (2-Pin).
Power
ass'y
2-Pin
connector
case,
and
I
Damper
ruuber-f,
Ftoatrpring--p
(BLK) e
Insutatorcase
-€) CI
I
o
t
l-
I
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(-=4
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c-D
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f,
u
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o
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U
B-rlort rpring
P (VLT)
G)
fl
o
panel
and
base
plate
Float
spring
(GRE)
Float
spring
(vLT)
Remove
the
4
\
Fig.
3-1

PL-1 clcl
3.2 ARM BASE AND SUB-PANEL
1.Undo the 5 screws
O securingthe arm base.
2. Undo the 2 screwsO securingthe sub-panel.
3. Undo the 3 screws O securingthe centershaft.
Tonearm
ass'y
A
at.
Fig.3-2 Remove
thearm
base
andsub-panel
/^O 6"-t----.: '
1-."e-"-
.(J\ (1'
+--' @

4. MECHANISM
DESCRIPTION
PL-1OO
MECHAN
ISM
OPERATI
NG
The PL-100 is equipped with auto-return only.
Fig. a-t shows the PL-100 in the stationary state
with the tonearm back in the arm rest.
Fig.
4-1 Mechanical
parts
name
* Start of Play
1.When the tonearm is moved acrossto the disc,
the PU plate located below in the arm baseis
also
moved.
2.Lever A is moved over by pin A connectedto
this PU plate, resulting in lever B being un-
locked(Fig. -3).
3. At the sametime that lever B is unlocked, the
microswitch is turned on (power on), and the
motor commences
to rotate (Fig. -3).
PU
plate
Pin
B
Fig.
4-3 Startof play
* AUTO-RETURNDETECTION
l.When the stylus nears the center shaft, pin B
contactsplate A (Fig. A-q.
2. Plate A pushes plate C by an amount direcily
proportional to the amount of movement of
the tonearm(Fig.a-5).
3. Plate D atop plate C is moved toward gear B
by the movement of plate C.
Ei
GearA
LeverB
Lever
A
Pin
A
Fig.4-2 PU
plate

Pin
B
Fig.4-4 Auto-return
detection
1
Plate
C
Fig.4-5 Auto-return
detection2
PL-1 Clcl
4. The front end of plate D movesapproximately
0.1mm when the stylus is advanced 1mm
toward the center shaft by one revolution of
the record.
5. The tooth of gear B has the dimensional dif-
ferenceshownin Fig. 4-6.
6. Plate D is pushed back by this dimensional
difference at a stylus movement of within 1mm
per revolution of the record.
7. When the stylus enters the lead-out groove in
the record at the end of the performance,it is
moved 4mm toward the center shaft by one
revolution of the record.
8. The end of plate D contacts the protruding
section
of gear
B (Fig. -7).
9. Gear B and gear A are engaged, and gear A is
turned by rotation of the turntable.
* AUTO-RETURN
1. Gear A and B are engagedeach other by the
auto-return detector and gear A consequently
is turned in the counter-clockwise direction.
2.Plate B is then shifted across
towards the tone-
arm due to the groove in the underneath of gear
A.
3. The edge of plate B pushesagainst lever C to
force the arm elevation upwards.
4. Plate B continues to shift acrossto push'against
pin B on the PU plate, thereby returning the
tonearm back to the arm rest.
5. At this stageplate B commencesto return to-
ward the center shaft guided by the groove in
gear
A.
Gear
B
fGearA
Fig.4€ Auto-return
1
6. When the edge of plate B separatesfrom lever
C, the arm elevation is lowered to drop the
tonearm back into the arm rest.
7. And at the same time that the tonearm is
returned to the arm rest, pin A returns lever A
back to the stationary state.
s
APlateD
(
f
i
,
Fig.
4-6 Auto-return
detection
3
Fig.4-7 Auto-return
detection
4

8. Plate B continues to move toward the center
shaft and pushesagainst pin C on lever B. Lever
B thus switches the microswitch off (power
off), and is then locked by lever A, thereby
bringing a complete operation cycle to an end.
Fig.
4-9 Auto-return
detection
2
5.
ADJUSTMENT
5.1 AUTO.RETURN
ADJUSTMENT
1. Turn the auto return adjustment screw full
around clockwise.
2. Move the tonearm right across toward the
center.
3. When the auto return adjustment screw is
turned back a little at atime counter clockwise,
the tonearm will commence to return to the
outer circumference.
4. Stop tuming the adjustment screw once the
stylus tip is 33mm away from the center shaft.
5. Once the above adjustment procedure hasbeen
completed check that the tonearm returns auto-
matically asdesigned.
5.2 F.G.MOTOR
ADJUSTMENT
1. Twn the power on and start the turntable plat-
ter rotating.
2. Turn the speed
adjustment knob around to the
mechanically center position.
3.Adjust VR2 and VRB in the motor assembly
so that the stroboscope appearsto be stationary.
Again this adjustment is performed from below.
4. Adjust VR2 for 33rpm speed, and VRB for
45rpm.
5.3 ARM-ELEVATION ADJUSTMENT
To proceed with the elevation sheet height
adjustment, insert the hexagonal wrench (for 3
mm) into the hole at the front of the EV sheetand
rotate it clockwise to reduce the height and coun-
ter-clockwise to increase the height. The height
of the stylus tip from the record surface is 7
+2
mm.
Fis.
5-2Motor adjustment
Elevation
sheet
Fig.
5-1 Auto returnadjustment
Fig.
5-3 Armclevation
adjustment

PL-1 ctcl
(6.
TROUBLE
SHOOTING
Use the following directions to find the cause
of eachtype of breakdown. Improperly adjusted
units shouldbe completely readjusted.
6-1 AUTO.RETURNDOES
NOTWORK
A
?
t
Procedurefor Deating
with ltem O
After performing the return operation, if the
curved section of the plate C and curved section
of the plate D are not in contact with surfaces
@ and @ respectively of the cam, reset will be
incomplete and the starting position will be late.
As a result, the return function may not operate
at times. In this case,
bend the plate C (Q sothat
dimensionA is0.5mm or larger.
Gear
A 0.5mm
Fig.
1-6 Incomplete
plate
Dand
plate
C.
START
Change in starting position adjust-
ment. Plate D does not follow the plate C
After starting, incomplete reset of
the plate C. See
OToo much grease
between the plate
C andthe gear A.
The curved section of the plate C
isdeformed. Inner diameter of the plate D bear-
ing is small.
The inner areas of records can not
betracked. Protrusions on the caulk
of the plate D bearing.
Arm lead wire is caught on some-
thing. Not enough grease between the
plate D and plate C.
PU cord is touching the PU plate.
Loosenessin the PU plate attach-
ment.
PU plate is touching the leaf spring
(plate D)
Operation of the plate A is not
smooth.
0.5mm

6.2 RETURN
lS FAST
(RETURN
AT lmm PITCH)
Protrusions on the pinion gear sec-
tion. See@
Procedure
for Dealing
with ltem O
If there are rough areas of plastic protruding
from the @ section of the protruding section of
the pinion gear, the return function may operate
at a pitch of only lmm. In this case,
remove the
plasticprotrusionscompletely (Fig. 6-2).
GearB
(pinion
gear)
protruding
section
Fig.
6-2 Elimination
of pinion
gear
protrusions.
7. PRECAUTIONS
FOR REASSEMBLY
Follow these directions and precautions when
reassembling a unit after completing repairs. Be
sure to lubricate as required, make no mistakes
when attaching parts, and avoid all other careless
mistakes that may be the cause
of trouble later on.
7.1 AREAS
THAT REoUIRELUBRICATIoN
NOTE:
Types of lubricants and areas
listed in table 1. where they are used are
Table 1
Type
of Oil Areas
used
Silicon
Oil
t60000 raising
shaft
GYA.OOS allother
areas
Lubrication points are specified for oils other
than GYA-008. Never usea different type of oil.
o CamSection
Apply oil to the heart-shaped grooved section
(rear sideof the cam) andlock plate slidingsection
in order to minimize wear on the sliding section
andthe burden on the mechanism.
o DrivingPlate
Assembly
Decrease
the burden on the mechanism and the
wearon the slidingsection.
sides,top, and bottom surfaces
(sliding
sectionof auto{top
sidessurface mechanism)
(sliding
section
of
auto-stop
mechanism)
top
and
side
(sliding
section
of
auto{top mechanism)
EV camside
surface
(sliding
sectionof elevation
cam)
Fig.7-1 Driving panel assembly
section Switch Locker
Section
10
o Switch Locker Section
Apply oil to the switch locker (opening) and
sub-panel base sliding section to decrease the
burden on the mechanism.
When applying oil to the opening (shaft hole),
do not apply any oil 2-3mm from the bottom
surface. If oil is applied 2-Bmm within the
bottom surface,it may come out the bottom and
go between the switch lever and sub-panel base
causing the switch lever to operate ineffectively.
switchlocker
openrng
Fig.7-2 Switch
locker
section
o EV LeverUnit Section
Apply oil to the sliding sections
of leaf spring
(A) and EV lever
unit to decreasethe burden
on
the mechanism. leaf
spring
(A)
slidingsection
EVlever
unit
EV
lever
unit
sliding
section
armbase
Fig.
7-3 EV leverunitsection

(o Elevation
CamSection
Apply oil to the elevation cam and sliding sec-
tion of the raising shaft to decreasethe burden
whenoperated.
Fig.
7
-4 Elevation
cam
section
r EVSheetSection
Apply oil to the raisingshaftand'slidingsection
of the bearing
to assure stability in the elevation
loweringspeed.
applyallaround
ata
widthof 1mm
halfof the
grooved
EVsheetassembly
Fig.
7-5 EVsheetsection
7.2 PRECAUTIONS
FOR ATTACHMENTOF
PARTSANDREASSEMBLY
o GamAssembly
Attachment
The cam assemblyis attachedby letting the
lock platego in the direction@asshownin figure
1-6.
Fig. 7-6 Cam
assembly
attachnent
o PU Plate
Attachment
Push the PU plate into place so that the PU
plate bearing section touches the revolution shaft
attachment nut. Installation direction is asshown
in figure 7-7. Note that there is a difference be-
tweenauto-retum and fully automatic models.
PL-1 clcl
Fig. 7-7 PU
plate
attachment
o Anti-Skating Knob Attachment
When installing the AS knob, put the AS knob
rib against
the AS knob revolution control stopper
(attached to the arm base) and affix with the
screw. As the stopper may break, be sure
to press
the AS knob down firmly when installing it.
Fig. 7-8 ASknob
attachment
o Arm Base
Attachment
When attaching the arm base section to the
mechanism section, put the mechanism section
switch locker and switch lever in the locked posi
tion and verify that the tonearm is in the arm rest
location. Also be sureto put the manual elevation
lever in the up position and check that the PU
plate shaft is in the position shown in figure 7-9.
a
f
a
SwitchleverSwitchlocker
7-9 Arm baseattachment
a
driving
Fig.

8. EXPLODED
VIEWS
8.1 EXTERIOR
Partslist
Key No. Part No. Description
NOTE:
c Parts
without part number cannot besupplied.
o The A marh found on some component parts indicates the importance of the
safety factor of the part. Therefore, when replacing, besure to use parts
of identi-
cal designation.
Key No. Part No. Description
1. PNX-151
2. PAM-O68
3. PAM-O69
4.
5. PNX-051
6.
7. PAC-043
8. PAC-047
9.
10.
11. PNR-l40
12. KEB-004
13. PEB-150
14. PYY-071
15.
16. PEB-172
17. PBA-1
12
18. PBA-108
19. PBA-109
20. PPD-603
21. PXA-792
22. PBA-9o5
23. PNX-1
52
24. PAC-045
25. PNX-054
26. PNX-055
27. PBH-236
28. PBE-O1
2
29. PBF-005
30. PX8-094
31. PXB-107
32. PBH-237
33. PXT-382
34. PNX-059
35. PBH-238
36. PBK-042
37. PXT413
38. RNX-060
39.
40. PNX-061
41
. PBH-259
Aqz prr-l07
43.
A ++. PDG-021
RDG.O22
PDG.O2O
45. PEC-056
Panel
Name
plate
Name
plate
Lensholder
Lens
Mirror
Pushbutton
Knob
Base
plate
Sub-panel
assembly
Turntableplatter
Belt
Rubber mat
Motor assembly
Motor pulley
Rubbercushion
Screw
ScrewM3x25
Screw
Arm assembly
Head
shellassembly
Screw
Arm base
AS knob
AS washer
Base
lever
AS spring
AS spring
washer
AS knob washer
Arm restassembly
EV sheet
assembly
EV spring
EV lever
unit
EV cam
EV camspring
EV plate
spring
{A}
EV plate
spring
(B)
unit
PU plate(A)
Set screw
PU plate (B)
PU plate
spring
Power transformer
Connectorassembly
AC power cord (WE)
AC power cord (WB)
AC powercord (WP)
Strainrelief
46. PDE-044
47. PNV-034
48. PXB-155
49. PNX-062
50. PBH-264
51. PBH-265
52. PEB-163
53. PBA-099
54. PXA-841
55.
56.
57. PSG-020
58. PBH-261
59. PCS-016
60. PEL-O42
61. PNX-O74
62.
63. PXB-177
64. PNC-132
65. VBZ30P100FMC
66. PM230P050FMC
67. PPZ30P080FMC
68. PLZ40P120FMC
69. PDZ30P050FMC
70.
71. PDZ30P080FMC
72. ZMR30H120FZK
73. ZMD40H080BT
74.
75. VBZ30P080FMC
76. rPZ30P100FMC
77. YE30S
78. YE70S
79. PXT-910
80. PBH-266
PL-1OOX
Key No. Part
No.
PUcord
Dust cover
Hinge
assembly
Foot case
Foot spring
(A)
Foot spring
(Bl
Rubber
cushion
Screw
Weight
assembly
Button guide
C
Angle
Push
switch
Spring
Variable
resistor
Neon lamp
Neon lamp base
Power
supplyassembly
Shaft
assembly
Plate
Screw
Screw
Screw
Screw
Screw
Cordclamper
Screw
Screw
Screw
Terminal
Screw
Screw
E type washer
E type washer
Cartridge
(without stylus)
Foot spring
(C)
lI
i
(
Description
1. PNX-1 55
2. PAM-070
3. PAM-071
20. PPD-609
21. PXA-791
23. PNX-1 56
24. PAC-041
Panel
Name
plate
Name
plate
Arm assembly
Headshellassembly
Arm base
AS knob

\.a
0-
Y.
.N
t
56
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PL-1 clcl
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f.-+-
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-74
-28
-25
-75
26
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cl-.'t
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8.2 SUB-PANEL
Parts
list
Key No. Part No.
ffi
F,"
( 'u,
t.-.-.#
f
i'
Description Key No. Part No. Description
l
2. YE40S
3. PNX-030
4. PNX-031
5. PXT-355
6.
7. PNC-1
26
8. PBH-224
9.
10. PMK26PlOOFMC
Sub-panel
unit
E type washer
Switch lever
Plate
Lever
unit
Operation leverassembly
Start plate
Startplate
spring
EV cam
Screw
11. PNX-035
12. PBH-225
13. PNX-O36
14. PYY-058
15. PSF-Oog
16. PDE-079
17. PBA-103
18. YE155
Lock plate
Lock plate
spring
Cam
Return signal
unit
Microswitch
Connector assembly
Screw
E type washer
PL-1 clc'

9.SCHEMATIC
DIAGRAM,P.C.BOARDS
CONNECTION
DIAGRAM AND PARTS LIST
NOTE:
o When ordering resistors,first conuert resistancevaluesinto code form asshown in
the following example*
Ex. I When there are 2 effectiue digits (any digit apart from 0), such as 560 ohm
and 47k ohm (tolerance
isshown by J = SVo,and K = 10Vo).
56Oa-56xl0t-561 ... RDVlPStrG]m.f
4?ha- 47 x1O3- 473 . . . RD%PSaaa J
gSa_ORS ... ... RN2HEl861(
Ia-010 ... ... RS/P@m@K
Ex.2 When there are'3 effectiue digits (such as in high precision metal film
resisfors/.
5.62ha 562 x 10t 5621 . . . . RN%SR tr@Dtr r'
o The A mark found on some component parts indicates the importance of the
safety factor of the part. Therefore, when replacing, be sure to use parts of
identical designation.
9.1 PARTSLIST
PowerSupply
Assembly Motor
Assembly
(PYY-071)
Part No. Symbol & Dccription Part No. Symbol & Description
2SC1959-Y 01
PCX-O1o D1
wz-120 D2
cEA102M25L C2
CKDYF
1032
50 C3
Apcl-oss cs
RS2PF36TJ R1
BD%PS152J R2
RS2HSFB
333JL R4
PCS-016 VRl Volume
PSG-020
A.pet-o+z
PBH.261
A
per-osg
Appearance
of Transistors
lCs
2SD947 01
EVN.31AAOOB24 VR2,VB3
ERD-78TJ103 R1
ERO-25CKF2002 R2
ERO-2sCKF6201 B3
Push
switch
Neon lamp
Pushbutton spring
Fuse
2SC1959 25D947
Type No
16

-
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9.3 P.C.BOARDS CONNECTION
DIAGRAM
MOTOR
Atr'y
PgryE_lMlsFof,r\4ER
AC 220-240V
50/60Hz
s1
POWER
RED BRN
MOTOR
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1O.
PACKING
Partslist
Key No. Part No. Description PL.lOOX
Key No. Part No. Description
1. PHA-107
2. PHA-108
3. PHG-414
4. PNX-O64
5. PBA-100
6.
7. N93-603
L PXA-841
9. PRB-162
PRD.O54
Side protector L
Sideprotector R
Packing
case
Turntable
platterpacking
Screw
Viny bag
45 adaptor
Weight assembly
Operating instructions
Operating
instructions
(WE)
(
French/Germanl
3. PHG416
9. PRB-167
PRD.O55
Packingcase
Operating
instructions
Operating
instructions
(WE)
(French/German)
PL-1 clcl
s
d\fVr
cd
1ql
--It