Poettinger NOVACAT 261 classic User manual

Operator‘s manual
GB
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
"Translation of the original Operating Manual" Nr.
• Disc mower
99 3752.GB.80Q.1
NOVACAT 261 classic
(Type PSM 3752 : + . . 01001)
NOVACAT 301 classic
(Type PSM 3762 : + . . 01001)
NOVACAT 351 classic
(Type PSM 3812 : + . . 01001)

1500_GB-PAGE 2
Product liability, information obligation
Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct
the customer on the operation, safety and maintenance regulations governing the machine.
A confirmation is required to verify that the machine and operating instructions have been handed over correctly.
For this purpose
- Document A is to be signed and returned to Pöttinger or via the internet to www.poettinger.at
- Document B remains with the specialist dealer handing over the machine.
- The customer receives document C.
For the purposes of product liability law, every farmer is an entrepreneur.
In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an
excess (500 euros) exists for this liability.
Corporate damage to property within the terms of the product liability law is excluded from this liability.
Be advised! The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee
must be instructed in the regulations stated.
Pöttinger - Trust creates AfÀnity - since 1871
"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our
in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute
reliability of our machines in operation are the core competencies for which we stand.
There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no
claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding
information about specific features of your machine.
We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical
specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.
All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.
© Pöttinger Landtechnik GmbH – 31st October 2012
Refer to PÖTPRO for additional information about your machine:
Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.
Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro
And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.

Dokument D
GB-0600 Dokum D Anbaugeräte - 3 -
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
TMachine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating
devices at hand.
TOperation and maintenance of machine and/or implement according to operating instructions explained to the customer.
TTyres checked re. correct pressure.
TWheel nuts checked re. tightness.
TDrive shaft cut to correct lenght.
TCorrect power-take-oɈspeed indicated.
TFitting to tractor carried out: to three-point linkage
TTrial run carried out and no defects found.
TFunctions explained during trial run.
TPivoting in transporting and operating position explained.
TInformation given re. optional extras.
TAbsolute need to read the operating manual indicated.
Please check. X
According to the product liability please check the above mentioned items.
INSTRUCTIONS FOR
PRODUCT DELIVERY
GB
In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.
For this purpose please do the following:
- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at
- document B stays with the specialist factory delivering the machine.
- document C stays with the customer.

- 4 -
1600_GB-Inhalt_3752
TABLE OF CONTENTS
GB
Table of contents
WARNING SIGNS
CE sign ......................................................................5
Meaning of warning signs..........................................5
ATTACHING TO TRACTOR
Attaching in general...................................................6
Drive shaft..................................................................6
Rigid steering mechanism .........................................6
Attaching problems ...................................................6
Side protection ..........................................................7
Hydraulic side protection...........................................7
Transport width..........................................................7
Road Transport..........................................................7
Work position.............................................................7
Adjusting the floor bearing load of the mowing bar ..8
Pay particular attention before initial attachment to
Tractor!.......................................................................9
Snap Connector (1)..................................................10
STARTING WORK
Safety advice ...........................................................11
Note direction of rotation of mower discs ...............11
Set cutting height1) ..................................................12
Mowing....................................................................12
Reversing.................................................................12
SWATH FORMER
Operating Principle..................................................13
Adjustment Possibilities ..........................................13
Possible swath width settings .................................14
Non-standard equipment ........................................14
Maintenance ............................................................14
Safety advice ...........................................................15
General maintenance information ...........................15
Cleaning of machine parts.......................................15
MAINTENANCE
Parking in the open..................................................15
Winter storage .........................................................15
Cardans ...................................................................15
Hydraulic unit...........................................................15
Cutter bar oil level check.........................................16
Angular gear ...........................................................17
Installing cutter blades ...........................................17
Cutter bar.................................................................17
Checking wear on mowing blade holders ...............18
Holder for a quick change of cutter blades.............19
Checking the mowing blade suspension.................19
Changing the Cutter Blades ....................................20
Storing the lever ......................................................20
TECHNICAL DATA
Technical data..........................................................21
Optional equipment: ................................................21
Necessary connections ...........................................21
The defined use of the mower unit..........................22
Position of identification plate .................................22
SUPPLEMENT
Lubrication chart......................................................29
Lubricants................................................................31
Repairs to the cutter bar..........................................34
Assembly instructions .............................................35
TAPER BUSHES
Taper bushes installation instructions .....................38
Combination of tractor and mounted implement ....39

- 5 -
9700_GB-Warnbilder_361
GB
WARNING SIGNS
Stay clear of swinging area of implements
Close both side protective coverings before engaging
p.t.o..
Never reach into the crushing danger area as long as
parts may move.
CE sign
The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine
conforms to the engineering guideline regulations and the other relevant EU guidelines.
EU Declaration of Conformity (see supplement)
By signing the EU Declaration of Conformity, the manufacturer declares that the machine being
brought into service complies with all relevant safety and health requirements.
Meaning of warning signs
Danger - flying objects; keep safe distance from the
machine as long as the engine is running.
Wait until all machine components have stopped
completely before touching them.
Stay clear of mower knife area as long as tractor engine
is running with PTO connected.
Shut off engine and remove key before performing
maintenance or repair work.
Recommendations
for work safety
All points referring
to satety in this
manual are
indicated by this
sign.
bsb 447 410
495.167

- 6 -
1500-GB ANBAU-3752
GB
ATTACHING TO TRACTOR
Attaching problems
On lifting gear with a crosspiece (Q) between the lower
links,damage could occurtothedriveshaftwhen lowering
the attached implement.
In order to prevent
damage an extra
elevator unit is to be
installed between the
Weiste-triangle and
the lifting gear.
In a case such as
this please contact
our Customer Service
Dept.
Whentowingimplementswhosep.t.ostubispositioned
a long way forward, the drive shaft must be shortened
quite a bit.
• When the implement is engaged then there is
insufficient casing to over the drive shaft.
• The maximum angle of deviation of the universal-
joint will possibly
be exceeded (see
Supplement B
also).
In this case an
accessory kit is
necessary which
positions the
implement approx.
200 mm forwards.
In a case such as this please contact our Customer
Service Dept.
Attaching in general
1. Observe safety tips in supplement A.
2. Mark off the implement at the tractor's front lifting gear.
• Secure locking bolts with linch pins.
Solving problems with hydraulic connection
If the tractor has no hydraulic connection at the front,
then a hydraulic hose must be run from the rear to the
front.
A switch between the front
lifting gear (HW) and front
controldevice(SG)via a three-
waytapmaybenecessarywith
some tractors.
HW
SG
Drive shaft
• Before operating for the first time, drive shaft is to be
checked and adapted if necessary. See also chapter
"Fitting the drive shaft" in supplement B.
Attention!
The following
danger source
exists with double
action front lifting
devices on trac-
tors:
The maximum
mower unit
lowering depth is
set with limiting
chains. If the lif-
ting gear exceeds
the maximum
set lowering
depth then load
is placed on the
limiting chains.
This can lead to
the chain or the
linch pin breaking
and danger of
injury exists for
persons standing
in the danger are!
Take note!
No support stands
are required to
securely park the
mowing unit with
swath former!
Rigid steering mechanism
Use a rigid steering mechanism

- 7 -
1500-GB ANBAU-3752
ATTACHING TO TRACTOR GB
Side protection
Guard plates and protective aprons can be raised when
maintenance work is to be done.
For safety reasons it is necessary to wait
formowingdiskstostopcompletely before
raising and securing guard plates.
1. Loosen locking mechanism (1) and swing
protection (2) up.
- engage protective frame in holder (3)
- left and right
Transport width
When both safety devices are swivelled up and secured
in the catch (3), the consequent width is:
Type NC 261
classic
NC 301
classic
NC 351
classic
Transport width (X) < 2,58m < 3,00m < 3,42m
Road Transport
• Observe the regulations issued by your country's
legislative body.
• Travelling on public roads may only be undertaken as
is described in the chapter "Transporting Position".
• Fasten lower hydraulic link so that implement cannot
swing out sideways.
Work position
Before commencing work
Turn the p.t.o. on only when all safety devices
(coverings, protective aprons, casings, etc.)
are in proper condition and attached to the
implement in the correct protective positions.
For safety reasons mowing may only be
conducted in this position.
495.167
3
1
2
Hydraulic side protection
Be aware!
Danger of crushing when raising side
protection hydraulically!
Asan optional extra, raising thesideprotectionhydraulically
can be carried out using the tractor’s servo.
This would eliminate the necessity of releasing or latching
a locking device.
Beware!
Swing side protec-
tion down before
starting work!
Beware!
Check side protec-
tion for correct
function, working
position and
condition before
every operation.
Any defective parts
on the safety
equipment must
be replaced im-
mediately.
The manufacturer
is not responsible
for any manipula-
tion and inap-
propriate use of
safety equipment.
Beware!
Entering the safety
equipment area is
not permitted!

- 8 -
1500-GB ANBAU-3752
ATTACHING TO TRACTOR GB
Adjusting the floor bearing load of the
mowing bar
Adjusting hints
- The mowing bar should weigh 150kg resting on the
ground (75kg left and right).
As the total weight of the mowing unit is higher, a
corresponding weight relief must be set.
For this purpose, a mowing unit with swath discs is
equipped with two tension springs, which must be pre-
tensioned accordingly.
Setting of spring tension
1. Lift implement hydraulically
2. Hook tension spring on headstock arm (1) and on relief
spring bracket (20) to tractor.
3. Lower implement to the ground.
4. Usingthe chain, setspringtensionformowerbarground
pressure at approx. 150 kg (approx.75 kg left and right).
5. The optimal force angle of 20 - 22o can only be
maintained when springs are secured to a bracket.
6. Slip the hose clamp (20) onto the tension spring.
Doing this means that spring tension does not have to
be checked every time unit is attached to tractor.
The set measurement of "L2" need only be checked
and, if necessary, adjusted when tractors are changed.
1
2
TD29/93/2
20

- 9 -
1200_GB-WEISTEANBAU-3752
SNAP CONNECTOR GB
Pay particular attention before initial
attachment to Tractor!
Note!
For front lifting gear with double-action
hydraulic cycle (danger of damage)!
Remedy:
- Switch control valve to single-action
- Convert front lifting gear to single-action function
(bypass line) through a specialist work shop
• When the mower is attached to the tractor,
the the hydraulic control (ST) must not be
set at „Lower“.
• Immediately after such an operating error,
reset the adjustable plate (P1). Replace
damaged parts beforehand.
The following could happen after an operating error:
- the position of the plate (P1) has changed in the slot;
the gap to the locking hook (V) is therefore too great,
- the locking hook (V) breaks,
- both levers on the load relieving unit become
damaged.
- The limiting chains can snap.
Reset the adjustable plate (P1)
1. Loosen nut (SK) enough to allow position of plate (P1)
to be changed using adjusting screw (ST).
2. Couple the mower to the tractor´s lifting gear
3. Position the adjustable plate (P1) so that the locking
hook (V) can still be unlatched.The gap to the hook
should be as narrow as possible.
4. Uncouple the mower from the tractor´s lifting gear.
5. Tighten screws (SK) to 65 Nm.
ST-24-11-2003
Beware!
The following
danger source
exists with double
action front
lifting devices
on tractors: The
maximum mower
unit lowering
depth is set with
limiting chains.
If the lifting gear
exceeds the maxi-
mum set lowering
depth then load
is placed on the
limiting chains.
This can lead to the
chain or the linch
pin breaking and
danger of injury
exists for persons
standing in the
danger are!
V
P1
ST
SK

- 10 -
1200_GB-WEISTEANBAU-3752
SNAP CONNECTOR GB
Snap Connector (1)
1. Mount snap connector (Weiste triangle) onto the front
lifting gear in a vertical position or inclined slightly
forward.
2. Lock lower link bolts (2) so that they are free from play.
3. Connect and lift mower unit (H2).
4. Secure locking clamp (V) with cotter pin.
- Check the position of the adjustable plate (P1).
Thegap to thehookshould be asnarrowaspossible.
5. Fit drive shaft.
TD28/91/28
1
P1
V
V

- 11 -
1500-GB EINSATZ_3752
GB
STARTING WORK
Safety advice
1. Check
- Check the condition of knives and the knife holder.
- Check cutting discs for damage (see chapter
"Maintenance").
2. Switch machine on in working position only
and do not exceed the specified p.t.o. speed
(e.g. max. 540 rpm)!
Atransfer, locatednearthe gearing, adviseswhich p.t.o.
speed your mower unit is equipped for.
• Always and only switch the p.t.o. drive on when all
safety devices (covers, protective clothes, casings) are
in proper condition and are attached to the implement
in their safety positions.
3. Pay attention to correct p.t.o.
direction of rotation!
4. Prevent any damage!
The area to be mowed must be free
of obstacles or foreign objects. Such
objects (e.g. large stones, pieces of
wood, boundary stones, etc.) can
damage the mower unit.
In the event of contact
• Stop immediately and switch off the drive.
• Check the implement carefully for any damage In
particular check the mowing discs and their drive shafts
(4a).
• If necessary have it checked over in the work
shop as well.
After contact with a foreign object
• Check the condition of knives and the knife fixings.
• Retighten all knife screw fittings.
• Check the implement carefully for any damage. The
mowing discs and their drive shaft must be checked in
particular.
• If necessary have it checked over in the work shop as
well.
5. Keep away from the engine when running.
bsb 447 410
• Guidepeople outof the dangerareaas theymayreceive
injuriesfrom foreignobjects beingejectedbythemower.
Special care is necessary on stony ground and near
roads and paths.
6. Wear hearing protection
Thenoise levelin theworkplacecan deviate
from the measured value (see Technical
Data) partly because of the differing cabin
types of various tractors.
• If an 85 dB(A) noise level is reached or exceeded, then
the farmer (or contractor) must provide appropriate
hearing protection (UVV 1.1 § 2).
• If a noise level of 90 dB (A) is reached or exceeded,
then hearing protection must be worn (UVV 1.1 § 16).
Note direction of rotation of mower discs
General
For mowing the p.t.o. must rotate anticlockwise.
TD40/94/16
The mower discs direction of rotation is OK if the outside
mower discs rotate inward when viewed from the front.
TD8/95/6

- 12 -
1500-GB EINSATZ_3752
GB
STARTING WORK
Important
notes prior
to starting
work
Safety information:
see Supplement
A, pt. 1. - 7.)
The cutter
blades of
the disc
mower are
freely accessible.
Maximum danger
of injury exists.
That why you
should mount the
protection ele-
ments mentioned
under the section
"Protection be-
hind".
NOVACAT 351 F
NOVACAT 261 F
NOVACAT 301 F
Help when the PTO shaft cannot be coupled on
left rotation on the operating tractor:
- Remove transmission (G2), turn it 180° and refit it.
TD 79/98/53
G2
Set cutting height1)
With upper link (O):
only for disc mowing
Alteringtheupper linklength(L +/-)enables a cuttingheight
difference of between 3 to 6 cm.
Note!
When parking mower, bring triangular
mountingframeback to verticalposition.
• After the first
operating hour
• Retighten screw
fittings for all
knives.
With high-cut skids:
Use when cutting height exceeds 6 cm.
Mowing
Be advised!
Check all safety devices!
Stones and other objects can be picked
up and ejected when mowing. Direct all
persons out of the danger area.
Side protection must be properly folded
down and secured!
1. Setcutting height byturningupperlink spindle
(max. 5° incline for mower discs)
2. For mowing, slowly engage the p.t.o. shaft
away from the crop and bring the mower rotor
up to full speed.
Smoothly increasing the p.t.o. speed will avoid system-
related noises from the p.t.o. shaft free-running.
- The driving speed depends on the ground conditions
and the crop to be mown.
Reversing
Raise the mower when reversing!

Operating Principle
A narrow swath is formed when using the swath plates while mowing. This avoids driving over the crop with wide tractor
tyres.
Warning!
Rotating parts,
danger of being
pulled in. Never
open or remove
protective devices
when engine is
running.
Safety note:
Read and comply
with the Opera-
ting Instructions
and particularly
the safety notes
prior to commis-
sioning.
Designations:
(1) Swath disc holder
(2) Swath disc
(3) Adjusting mechanism
Adjustment Possibilities
1
2
3
1
3
2
Working range:
- The swath-former height is adjustable via the slot hole
(1).
Optimum setting:
Discs are fitted 0-10 mm lower than lower edge of
cutter bar.
- Swath disc incline is set via the screws (2).
- Inlet plate height is set via the screws (3).
- 13 -
1200-GB_SWATH FORMER_3572
GB
SWATH FORMER

Non-standard equipment
Additional swath plate
Adjusting the two tension springs:
A = For tall, dense fodder crops.
B = Basic setting.
C= For short fodder crops.
Conveying cone
The conveying cones are recommended:
- Toimprovetheoutput for the swath deposit, particularly
with heavy, dense fodder crops.
- See Spare Parts List for spare parts
Maintenance
The swath former is maintenance-free with the exception of cleaning activities.
122-02-39
Caution!
Switch off the engi-
ne before carrying
out maintenance
and repair work
and remove the
ignition key.
073-12-01
Possible swath width settings
Swath width adjustment:
Swath discs deposit forage into the desired swath width.
Swath discs are adjusted individually, left and right, using
the adjusting lever (E).
Adjusting position of swath discs:
The settings described below are to be taken as basic.
Relative to the various forage types, an optimum swath
discs setting is possible during actual operation.
Wide spreading
- Swivel swath discs completely out.
- Position (B)
Swaths
- Swivel swath discs in
- Position (L).
B
L
E
- 14 -
1200-GB_SWATH FORMER_3572
SWATH FORMER GB

- 15 -
GB
1400_GB-ALLG WARTUNG_BA
Hydraulic unit
Caution injury and infection hazard!
Liquids discharging at high pressure may penetrate the
skin. Therefore seek immediate medical help!
Make sure that the hydraulic system is suitable for the
tractor before connecting the hydraulic lines.
After the first 10hoursin operation and thereafter
every 50 hours in operation
- Checkhydraulicunitandpipingforleaksandif necessary
re-tighten bolt connections.
Prior to every taking into operation
- Check hydraulic hoses for wear.
Replace any worn or damaged hydraulic hoses
immediately. The replacement hoses must meet the
manufacturer’s technical requirements.
Hose lines are subject to natural ageing. The period of use
should not exceed 5 – 6 years.
Parking in the open
Clean and protect the piston rods with
grease prior to longer periods parked
outside.
FETT
TD 49/93/2
Cleaning of machine parts
Be advised! Do not use high-pressure washers for the
cleaning of bearing- and hydraulic parts.
- Danger of rust!
- After cleaning, lubricate the implement according to
the lubrication plan and perform a brief test run.
- Cleaning pressure
being too high
may damage
the paint.
Safety advice
• Switch off engine prior to any adjustment, maintenance
or repair work.
Winter storage
- Clean implement thoroughly prior to winter storage.
- Put up protection against weather.
- Change or top up gear oil.
- Protect exposed parts from rust.
-Lubricateallgreasing points accordingtolubrication chart.
- Disconnect terminal, store dry and protected from frost.
Cardans
- See information in Attachment
Please observe the following for maintenance!
The instructions in these Operating Instructions apply.
If no particular instructions are available here, then the
informationinthe instructions suppliedbytherespective
cardan shaft manufacturer apply.
General maintenance information
Please observe the infiormation below to maintain the
implement in good condition even after a long period in
operation:
- Re-tighten all bolts after the first
hours in operation.
Thefollowingshouldbe checked
in particular:
Blade bolt connections at mower
Tine bolt connections at rake and
tedder
Spare parts
a. Original parts and accessories are specially designed
for the implements.
b. We expressly point out that we have not tested or
approvedanyoriginalparts and accessoriesnotsupplied
by us.
c. The installation and/or use of such products may under
certain circumstances negatively modify or impair the
propeties of the implement as specified in the design.
Any liability on the part of the manufacturer is excluded
inthe eventof anydamage duetothe use ofnon-original
parts and accessories.
d. Anyunauthorisedmodificationsortheuseofcomponents
and attachments at the implement rules out any liability
on the part of the manufacturer.
GENERAL MAINTENANCE
Safety advice
• Switch off engine
and remove igni-
tion key prior to
any adjustment,
maintenance or
repair work.
• Only perform
work underneath
the implement
with secure sup-
ports.
• Re-tighten all
bolts after the
first hours in
operation.
• Only park imple-
ment on flat, firm
ground.
Repair information
Please observe the
repair information
in the Attachment
(If available).
Safety advice
Clean the cou-
pling plug of the
hydraulic hoses
and the oil socket
prior to each con-
nection.
Note any abrasion
and clamping
points.
MAINTENANCE

- 16 -
1601-GB MAINTENANCE_3752
MAINTENANCE GB
3. Remove oil fill screw (63).
Measure oil level through the opening (63).
4. Oil level check
Important information when measuring
the oil level:
You jack up the cutter bar depending on
the length.
The cutter bar width must be adjusted in
precise horizontal position. (see image).
4.1OillevelcheckforNOVACAT261andNOVACAT
351
The oil level is correct if the gear oil reaches
the lower edge of the level opening (63).
TD17/99/10
OIL LEVEL
4.2. Oil level check for NOVACAT 301
The oil level is correct if x= 16 mm.
X is the oil level at the lower edge of the level opening
(63)
OIL LEVEL
x
169-16-06
x
Cutter bar oil level check
• Under normal operating conditions, oil is to be
replenished annually.
Caution
Cleaning and maintenance works shall be
performed only with the machine turned
off and the mowing units lowered.
• Carry out oil level check at operating
temperature.
• The oil is too viscous when cold. Too
much used oil would stick to the gear
teeth, thus giving a false reading.
.
1. Lift one side of the mower bar X3 and support
it.
X3 = X2 + X1
X1 = Distance from ground to vats upper edge.
X2 = Distance from vats upper edge left to vats upper
edge right.
X3
X2 X1
NOVACAT 261: X2 = 175 mm
NOVACAT 301: X2= 300 mm
NOVACAT 351: X2 = 300 mm
• The side where the oil refill screw is located remains
on the ground.
• Lift the mower bar on the other side (X1) and support
it with an appropriate prop.
2. Leave mower bar in this position for about 15
minutes.
• This time is necessary to allow the oil to collect in
the lower area of the mower bar.

- 17 -
1601-GB MAINTENANCE_3752
MAINTENANCE GB
Installing cutter blades
Be advised!
The arrow on the cutter blade shows the
cutter disc's direction of turn.
- Before installing, clean the paint from
the bolt fixing surfaces.
NOVACAT 351 F
NOVACAT 261 F
NOVACAT 301 F
Cutter bar
Oil change
- Change oil after the first 50 operating hours or after
100 ha at the latest.
Oil quantity:
NOVACAT 261: 2.6 litre SAE 90
NOVACAT 301: 3.0 litre SAE 90
NOVACAT 351: 3.5 litre SAE 90
• Change oil when at operating
temperature.
• The oil is too viscous when cold.
Too much old oil remains stuck to the
gearwheelspreventingtheremovalofany
suspendedmatterpresent inthegearbox.
• It can take some time until the used oil
has completely drained.
- Lift the right side of the cutter bar.
- Take out oil drain plug (62), let oil run out and dispose
of waste oil correctly.
5. Topping up oil
Complete with the missing oil quantity.
Note
• Too much oil can cause the cutter bar
to overheat during operation.
• Too little oil does not guarantee the
necessary lubrication.
Angular gear
- Change oil after the first 50 operating hours.
Under normal operating conditions, oil is to be
replenished annually (1 = OIL LEVEL).
- Change oil after 100 hrs. at the latest.
Check the oil level:
- The filling level is checked with the marking (1) on the
oil measuring rod.
1
1
Oil quantity:
0.7 litre SAE 90
Oil quantity:
0.8 litre SAE 90

GB
MAINTENANCE
- 18 -
0000-GB SICHTKONTROLLE (379)
Checking wear on mowing blade holders
Attention !
Danger of accident if:
- the central part of pin of blade must have a
minimum of 15 mm
- the wearing area (30a) has reached the edge of
the boring
- the pin of the blade is worn in the lower part
(30b)
- the pin of the blade is no longer firmly seated
If you notice one or several of
these characteristics of wear stop
mowing at once!
Worn parts must be replaced by
original parts made by Pöttinger
immediately !
Screw down the pin of the blade
with the nut with 120 Nm.
Check the suspension of mowing blades
as to wear and other damage:
- every time before bringing the machine into operational
use
- several times during use
- immediatelyafter hitting an obstacle (e.g. a stone, piece
of wood, metal,...)
Attention!
Danger of accident
if wearing parts
are worn
If such wearing
parts are worn
out they must
not be used any
longer.
Otherwise
accidents may be
caused through
parts that are
flinged away (e.g.
mowing blades,
fragments...)
Wearing parts are:
- mounting of mowing blades (30)
- bolts of mowing blades (31)
Process of visual control:
1. remove mowing blades
2. remove grass and dirt
- around pin (31)

GB
MAINTENANCE AND SERVICE
- 19 -
0100-GB KLINGEN_375
Holder for a quick change of cutter blades
Attention!
For Your Safety
• Regularly check that cutter blades are tightened firmly!
- Cutter blades on a cutter disc should wear out simultaneously
(danger of imbalance).
Otherwise they are to be replaced with new ones (replace in
pairs).
- Buckled or damaged cutter blades must not be used further.
• Buckled, damaged and/or worn cutter blade holders (30) should
not be used further.
Checking the mowing blade suspension
- Normal check every 50 hours.
- Check more often when mowing on stony terrain or in other difficult
operating conditions.
- Check immediately after driving over a hard obstacle (e.g. stones
pieces of wood, ect).
Carry out a check
- as described in chapter „Changing the Cutter Blades“
Take note!
Damaged, buckled and worn out parts must not be
used further (danger of accident).

- 20 -
1200_GB-HEBEL_3752
MAINTENANCE AND SERVICE GB
Changing the Cutter Blades
1. Insert lever from left or right side on the cutter
disc ”Pos A” until it stops.
2. Swing lever from ”pos. A” to ”pos. B” and push
the movable holder (30) down.
3. Remove cutter blade (M)
Storing the lever
- Place lever in the respective holding pouch and
secure.
- Place box of blades (K) in the holder and secure after
use.
5. Check:
• blade bolts (31) for damage, wear and fitting
• holder (30) for damage, change in position and fitting
• borehole (32) for damage.
- Side surfaces must not show signs of
deformation
6. Install cutter blades
Pos A
Pos B
4. Clean forage remains and dirt away.
- around the bolts (31) and inside the borehole (32)
7. Visual check! Check that blade (M) is correctly
positionedbetween blade bolts (31)and holder
(30) (see diagram).
8. Swivel lever (H) to ”A” again and remove.
K
H