Porter-Cable 7536 User manual

Double Insulated
Routers
Instruction
manual
The Model and Serial No. plate is located on the main
housing of the tool. Record these numbers in the
spaces below and retain for future reference.
Model No. ______________________________________
Type ___________________________________________
Serial No. _______________________________________
IMPORTANT
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before
starting operations.
Part No. 900314-0010
ESPAÑOL: PÁGINA 15
FRANÇAISE : PAGE 31
MODEL 7536
Consisting of:
MODEL 75361 Base
MODEL 75362 Motor
MODEL 7537
Consisting of:
MODEL 75371 Base
MODEL 75372 Motor
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
Copyright © 2000 Porter-Cable Corporation

2
IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using electric tools, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and personal
injury, including the following:
WARNING: SOME DUST CREATED BY POWER SANDING, SAWING,
GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES
contains chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
READ AND FOLLOW ALL INSTRUCTIONS
There are certain applications for which this tool was designed. Porter-Cable
strongly recommends that this tool NOT be modified and/or used for any
application other than for which it was designed. If you have any questions
relative to its application DO NOT use the tool until you have written Porter-
Cable and we have advised you.
Technical Service Manager
Porter-Cable Corporation
4825 Highway 45 North
Jackson, TN 38305
POLARIZED PLUGS: To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a qualified electrician to install the
proper outlet. Do not change the plug in any way.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. AVOID DANGEROUS ENVIRONMENT. Don’t expose power tools to
rain. Don’t use power tools in damp or wet locations. Keep area well lit. Avoid
chemical or corrosive environment. Do not use tool in presence of flammable
liquids or gases.
3. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with
grounded surfaces. For example: pipes, radiators, ranges, refrigerator
enclosures.
4. KEEP CHILDREN AWAY. Do not let visitors contact tool or extension
cord. All visitors should be kept away from work area.
5. STORE IDLE TOOLS. When not in use, tools should be stored in dry, and
high or locked-up place – out of reach of children.
6. DON’T FORCE TOOL. It will do the job better and safer at the rate for
which it was intended.
7. USE RIGHT TOOL. Don’t force small tool or attachment to do the job of
a heavy duty tool. Don’t use tool for purpose not intended – for example – do
not use a circular saw for cutting tree limbs or logs.

3
8. DRESS PROPERLY. Do not wear loose clothing or jewelry. Loose
clothing, draw strings and jewelry can be caught in moving parts. Rubber
gloves and non-skid footwear are recommended when working outdoors.
Wear protective hair covering to contain long hair.
9. USE SAFETY GLASSES. Wear safety glasses or goggles while operating
power tools. Also face or dust mask if operation creates dust. All persons in
the area where power tools are being operated should also wear safety
glasses and face or dust mask.
10. DON’T ABUSE CORD. Never carry tool by cord or yank it to disconnect
from receptacle. Keep cord from heat, oil, and sharp edges. Have damaged
or worn power cord and strain reliever replaced immediately. DO NOT
ATTEMPT TO REPAIR POWER CORD.
11. SECURE WORK. Use clamps or a vise to hold work. It’s safer than using
your hand and it frees both hands to operate tool.
12. DON’T OVERREACH. Keep proper footing and balance at all times.
13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better
and safer performance. Follow instructions for lubricating and changing
accessories. Inspect tool cords periodically and if damaged, have repaired by
authorized service facility. Inspect extension cords periodically and replace if
damaged. Have all worn, broken or lost parts replaced immediately. Keep
handles dry, clean and free from oil and grease.
14. DISCONNECT TOOLS when not in use, before servicing, and when
changing accessories such as blades, bits, cutters, etc.
15. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking
to see that keys and adjusting wrenches are removed from the tool before
turning it on.
16. AVOID UNINTENTIONAL STARTING. Do not carry a plugged-in tool with
finger on switch. Be sure switch is off when plugging in. Keep hands, body
and clothing clear of blades, bits, cutters, etc. when plugging in the tool.
17. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use
only extension cords marked “Suitable for use with outdoor appliances – store
indoors when not in use.”
18. STAY ALERT. Watch what you are doing. Use common sense. Do not
operate tool when you are tired or while under the influence of medication,
alcohol or drugs.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or
other part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced by an authorized service
center unless otherwise indicated elsewhere in this instruction manual. Have
defective switches replaced by authorized service center. Do not use tool if
switch does not turn it on and off.
20. WEAR EAR PROTECTION to safeguard against possible hearing loss.
SAVE THESE INSTRUCTIONS
ADDITIONAL SAFETY RULES FOR ROUTERS
1. NEVER adjust depth of cut while motor is running. A slip at this time may
cause personal injury, or damage to cutter or workpiece.

4
2. BE SURE cord is free and will not “hang up” during routing operations.
3. KEEP HANDS CLEAR OF CUTTER when starting motor to resist starting
torque.
4. MAINTAIN FIRM GRIP on router when starting motor to resist starting
torque.
5. STAY ALERT and keep cutter clear of all foreign objects while motor is
running.
6. BE SURE motor has completely stopped before setting machine down
between operations.
7. DO NOT use router bits with a diameter in excess of 21/2" in this machine.
8. DO NOT use router hand-held in an upside-down or a horizontal position.
Motor can fall from base if not properly attached according to instructions.
(See page 6-7).
9. AVOID “CLIMB-CUTTING” (See USING THE ROUTER). “Climb-cutting”
increases the chance for loss of control resulting in possible personal injury.
10. NEVER TOUCH router bits after use, as they may be extremely hot.
11. SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC.
Take extra care to prevent inhalation and skin contact when working with
these materials. Request, and follow, any safety information available from
your material supplier.
12. DO NOT USE router motor without the Router Base installed, loss of
control could result, causing personal injury, or damage to work.
REPLACEMENT PARTS
When servicing use only identical replacement parts.
MOTOR
Many Porter-Cable tools will operate on either D.C., or single phase 25 to 60
cycle A.C. current and voltage within plus or minus 5 percent of that shown
on the specification plate on the tool. Several models, however, are designed
for A.C. current only. Refer to the specification plate on your tool for proper
voltage and current rating.
CAUTION: Do not operate your tool on a current on which the
voltage is not within correct limits. Do not operate tools rated A.C.
only on D.C. current. To do so may seriously damage the tool.
EXTENSION CORD SELECTION
If an extension cord is used, make sure the conductor size is large enough to
prevent excessive voltage drop which will cause loss of power and possible
motor damage. A table of recommended extension cord sizes will be found in
this section. This table is based on limiting line voltage drop to 5 volts (10 volts
for 230 volts) at 150% of rated amperes.
If an extension cord is to be used outdoors it must be marked with the suffix
W-A following the cord type designation. For example – SJTW-A to indicate it
is acceptable for outdoor use.

5
OPERATING INSTRUCTIONS
FOREWORD
These Porter-Cable routers are designed for continuous, rugged operation to
handle the most demanding production applications.
SELECTING THE BIT
These routers accommodate bits with 1/2" diameter shanks that are installed
directly into the power unit collet. Collets are available that will allow the use
of bits having 1/4" or 3/8" diameter shanks.
CAUTION: Do not use router bits with a diameter in excess of 21/2" in
this machine.
CAUTION: While preparing the router for use, while making
adjustments and when router is not in use, ALWAYS disconnect it
from the power source.
INSTALLING AND REMOVING THE BIT
1. CAUTION: DISCONNECT MACHINE FROM POWER SOURCE.
2. Remove motor unit from base unit as follows:
(a) Loosen clamp screw (A) Fig. 1.
(b) While holding base, turn motor unit COUNTERCLOCKWISE until
lower pin (B) in motor housing is disengaged from groove in base.
(c) Lift motor unit free from base unit.
Fig. 1
B
A
Length of Cord in Feet
115V 25 Ft. 50 Ft. 100 Ft. 150 Ft. 200 Ft. 250 Ft. 300 Ft. 400 Ft. 500 Ft.
230V 50 Ft. 100 Ft. 200 Ft. 300 Ft. 400 Ft. 500 Ft. 600 Ft. 800 Ft. 1000 Ft.
0-2 18 18 18 16 16 14 14 12 12
2-3 18 18 16 14 14 12 12 10 10
3-4 18 18 16 14 12 12 10 10 8
4-5 18 18 14 12 12 10 10 8 8
5-6 18 16 14 12 10 10 8 8 6
6-8 18 16 12 10 10 8 6 6 6
8-10 18 14 12 10 8 8 6 6 4
10-12 16 14 10 8 8 6 6 4 4
12-14 16 12 10 8 6 6 6 4 2
14-16 16 12 10 8 6 6 4 4 2
16-18 14 12 8 8 6 4 4 2 2
18-20 14 12 8 6 6 4 4 2 2
Nameplate Ampere Rating
RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS