Power Craft AGM6022 PAG-125/1020 User manual

www.servotool.nl GB/IRE-0703-12
GB Subject to change
GB USERS MANUAL
Art.No.AGM6022
PAG-125/1020
Angle Grinder
33YYEEAARRSSWWAARRRRAANNTTYY
The guarantee period begins on the date of purchase
(shown on the ALDI till receipt) and is valid for 3 years.
The guarantee rights are under applicable national legislation,
based on the EC directives and do not affect
the consumers statutory rights.
We assume responsibility for functional defects and faulty
construction or material.
Any misuse causing consequential damage falls outside this
responsibility.
In case of necessary replacement parts or repair work, please
contact our HELP LINE:
UUKKHHEELLPPDDEESSKKLLIINNEE::
00887700--77332233002233
IIRREELLAANNDDHHEELLPPDDEESSKKLLIINNEE::
11880000--448811000055
Omega, Interex House, Prospect Close, Lowmoor Business Park
NG17 7LF Kirkby In Ashfield, England
Replacements or repairs under guarantee are free of charge.

2UK Help Line: 0870 - 7323023 / IRELAND Help Line: 1800-481005 - Powercraft UK Help Line: 0870 - 7323023 / IRELAND Help Line: 1800-481005 - Powercraft 15
Fig.A
Fig. B
Fig. C
8
7
12
2
6
Fig. D
Fig. E
3
5
2
4
1
6
Exploded view

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Fig. F
30 - 40o
Fig. G
Spare parts list
No. Description Position
406847 Outer flange 1
406846 Inner flange 3
407008 Protective guard 7
408642 Spindle gear 15
406952 Auxiliary handle 23
408643 Pinion gear 25
408640 Rotor 28
408641 Stator 34
407009 Switch 47
406814 Cam wrench 49

UK Help Line: 0870 - 7323023 / IRELAND Help Line: 1800-481005 - Powercraft 134UK Help Line: 0870 - 7323023 / IRELAND Help Line: 1800-481005 - Powercraft
ANGLE GRINDER
Read this operators guide carefully, before using the machine. Ensure that you
know how the machine works, and how it should be operated. Maintain the
machine in accordance with the instructions, and make certain that the machine
functions correctly. Keep this operator's guide and other enclosed documentation
with the machine.
Introduction
This machine is developed for grinding and roughing of metal and stone. With the help of the
correct accessories the machine can also be used for brushing and sanding.
Contents
1. Machine data
2. Safety instructions
3. Assembly
4. Use
5. Service & maintenance
Technical specification
Package contents
1 Angle grinder
1 Side handle
1 Spanner
1 Instruction manual
Features
Fig.A
1. ON/OFF-switch
2. Guard
3. Side handle
Voltage 230 V~
Frequency 50 Hz
Power input 1020 W
No-load speed 11000/min
Disc diameter 125 mm
Spindle dimension M 14
Weight 2,6 kg
Lpa (sound pressure) 94,0 dB (A)
Lwa (sound power) 107,0 dB (A)
Vibration value 8,26 m/s2
1. MACHINE DATA
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4. Grinding disc
5. Spindle lock
6. Switch lock
In this manual and/or on the machine the following symbols are used:
Read instructions carefully
In accordance with essential applicable safety standards of European Directives
Class II machine – Double insulation – You don’t need an earthed plug.
Denotes risk of personal injury, loss of life or damage to the tool in case of non-
observance of the instructions in this manual.
Indicates electrical shock hazard.
Immediately disconnect the plug from the mains electricity if the cord gets
damaged and during maintenance
Keep bystanders away
Risk of fire
Wear ear and eye protection
Wear protective gloves
Faulty and/or discarded electrical or electronic apparatus must be collected at the
appropriate recycling locations.
2. SAFETY INSTRUCTIONS
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Faults
Should a fault occur, e.g. after wear of a part, please contact the address on the guarantee card.
In the back of this manual you find an exploded view showing the parts that can be ordered.
Environment
In order to prevent the machine from damage during transport, it is delivered in sturdy
packaging. Most of the packaging materials can be recycled. Take these materials to the
appropriate recycling locations.
Faulty and/or discarded electrical or electronic apparatus must be collected at the
appropriate recycling locations.
Guarantee
The guarantee conditions can be found on the separately enclosed guarantee card.
We declare under our sole responsibility that this product is in conformity with the following
standards or standardised documents:
EN50144-1:1998+A1:2002, EN50144-2-3:2002+A1:2002+A2:2003,
EN55014-1:2000+A1:2001+A2:2002, EN55014-2:1997+A1:2001,
EN610000-3-2:2000, EN61000-3-3:1995+corr:1997+A1:2001
in accordance with the regulations.
98/37/EC , 73/23/EEC , 89/336/EEC, 2002/95/EC, 2002/96/EC
from 01-10-2006
ZWOLLE NL
J.A. Bakker - van Ingen J. Lodewijk
CEO Ferm BV Quality Manager Ferm Global
It is our policy to continuously improve our products and we therefore reserve the right to
change the product specification without prior notice.
Servotool BV • Lingenstraat 6 • 8028 PM Zwolle • The Netherlands
CE DECLARATION OF CONFORMITY (GB)
GB

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Never use the spindle lock to stop the motor.
Troubleshooting
Make sure that the machine is not plugged in when carrying out maintenance work
on the motor.
These machines have been designed to operate over a long period of time with a minimum of
maintenance. Continuous satisfactory operation depends upon proper machine care and
regular cleaning.
Cleaning
Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the
ventilation slots free from dust and dirt.
If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents
such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.
Lubrication
The machine requires no additional lubrication.
5. SERVICE & MAINTENANCE
• Machine fails to operate:
• The electric motor does not reach
maximum speed:
• Machine over heats:
• Excessive sparking or electric motor
running irregularly:
• Power turned off
• (Extension) cable damaged
• The extension cable is too thin and/or too
long
• The mains voltage is lower than 230 V
• Air vents are blocked. Clean them with a
dry cloth.
• The machine has been overloaded. Use
the machine for the purpose it is made
for.
• There is dirt inside the motor or the
carbon brushes need to be changed.
Cleaning the motor should only be
carried out at our authorised service
centers.
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General safety instructions
Attention! When using electric machines always observe the safety regulations applicable in
your country to reduce the risk of fire, electric shock and personal injury. Read the following
safety instructions. Keep these instructions in a safe place!
1. Keep work area clear.
Cluttered areas and benches invite injuries.
2. Consider work area environment.
Do not expose power tools to rain. Do not use power tools in damp or wet locations. Keep
work area well lit. Do not use power tools in presence of flammable liquids or gases.
3. Guard against electric shock.
Prevent body contact with grounded surfaces (e.g. pipes, radiators, refrigerators).
4. Keep bystanders away.
Visitors should be kept away from the work area at all times. Do not let bystanders handle
theAngle Grinder at any time.
5. Store unused tools.
When not in use keep tools out of reach of children. Store in a dry and secure location.
6. Do not force tool.
Do not apply undue pressure as this may affect performance and may cause damage to
the machine. Forcing the machine also increases the potential for accidents.
7. Use the right tool.
Do not force small tools or attachments to do the job of a heavy duty tool. Do not use the
tool for purposes not intended.
8. Dress properly.
Do not wear loose clothing or jewellery. They can be caught in moving parts. Rubber gloves
and nonskid footwear are recommended when working outdoors. Wear protective hair
covering to contain long hair.
9. Use safety glasses.
Aface or dust mask must also be used if dust is produced.
10. Connect dust extraction equipment
If devices are provided for the connection of dust extraction and collection facilities ensure
these are connected and properly used.
11. Do not abuse cord.
Never carry tool by cord or yank it to disconnect it from electrical socket. Keep cord from
heat, oil and sharp edges.
12. Secure work.
Use clamps or a vice to hold the item your working on. It’s safer than using your hand and it
frees both hands to operate tool.
13. Do not overreach.
Keep proper footing and balance at all times.
14. Maintain tools with care.
Keep tools sharp and clean for better and safer performance. Follow instructions for
lubricating and changing accessories. Inspect tool cords periodically and, if damaged,
have repaired by authorized service facility. Inspect extension cords periodically and
replace if damaged. Keep handles dry, clean and free from oil and grease.
15. Disconnect tools.
When not in use, before servicing and when changing accessories such as blades, bits
and cutters.
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16. Remove adjusting keys and wrenches.
Form the habit of checking to see that keys and adjusting wrenches are removed from the
tool before turning it on.
17. Avoid unintentional starting.
Do not carry plugged-in tools with finger on switch. Be sure switch is off when plugging in.
18. Outdoor use extension cords.
When tool is used outdoors, use only extension cords intended for use outdoors.Always
use tools in conjunction with a residual circuit breaker device.
19. Stay alert.
Watch what you are doing. Use common sense. Do not operate power tools when you are
tired.
20. Check damaged parts.
Before further use of the tool, a guard or other part that is damaged should be carefully
checked to determine that it will operate properly and perform its intended function. Check
for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation.Aguard or other part that is damaged should be
properly repaired or replaced by an authorised service centre unless otherwise indicated
elsewhere in this instruction manual. Have defective switches replaced by an authorised
centre. Do not use tool if switch does not turn on and off.
21. Warning.
The use of any other accessory or attachment other than recommended in this operation
manual or the catalogue may present a risk of personal injury.
22. Have your tool repaired by an expert.
This electric tool complies with the relevant safety regulations. Repairs may only be made
by a qualified electrician using original spare parts; otherwise, the user may be subject to
accidents.
23. Hearing protection should be worn.
Special safety instructions
Wear ear and eye protection
• Check that the maximum speed indicated on the grinding disc corresponds to the
maximum speed of the machine. The speed of the machine must not exceed the value on
the grinding disc.
• Make sure that the dimensions of the grinding disc correspond to the specifications of the
machine.
• Make sure that the grinding disc has been mounted and fastened properly. Do not use
reducing rings or adapters to make the grinding disc fit properly.
• Treat and store grinding discs in conformance with the supplier’s instructions.
• Do not use the machine for grinding workpieces with a maximum thickness exceeding the
maximum grinding depth of the grinding disc.
• Do not use grinding discs for deburring.
• When grinding discs have to be mounted on the thread of the spindle, make sure that the
spindle has sufficient thread. Make sure that the spindle is sufficiently protected and does
not touch the grinding surface.
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• Clamp the workpiece and make sure that the workpiece cannot slide from under the
machine during the grinding activities.
• When working with the machine, always hold it firmly with both hands and provide for a
secure stance.
• Always direct the cable to the rear away from the machine.
• Insert the mains plug only when the machine is switched off.
• Apply the machine to the workpiece only when switched on
Never use the machine for grinding magnesium workpieces.
The ON/OFF switch
Fig.A
Switch the machine on by pressing the trigger switch (1). When you release the trigger switch
the machine will turn off.
Switch-lock
You can lock the ON/OFF switch by pressing the trigger switch (1) and then pressing the switch
lock (6). Release the switch-lock by pressing the trigger switch (1) quickly.
Do not put the machine down when the motor is still running.
Roughing
Fig. F
• Hold the machine firmly and move it against the workpiece. Move the grinding disc evenly
across the workpiece.
• During roughing hold the machine at an angle of 30º - 40º across the workpiece.
Never use grinding discs for roughing!
Grinding
Fig. G
• The machine must always be moved in the opposite direction to the direction of rotation.
Therefore, never move the machine in the other direction! Otherwise, the danger exists of it
being pushed uncontrolled across the workpiece.
• Inspect the grinding disc regularly. Worn discs have a negative effect on the efficiency of
the machine. Replace the grinding disc before it wears out.
• Do not put the machine down when the motor is still running. Do not place the machine on a
dusty surface. Dust particles may enter the mechanism.
• Always switch off the machine first before removing the plug from the wall socket.
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Mounting the guard
Fig. B
Mount the guard before using the machine.
Assembly
• Place the guard (2) on the housing. Be aware that the notch of the guard falls across the
edge of the housing.
• Place the fixing-ring (7+12) on the guard: the ring-holes have to be on the screw-holes.
• Mount the guard and the fixing-ring with 4 screws and washers (8).
• The closed side of the guard must always point in the user's direction.
Check regularly that the screws are still fixed. Ensure the screws are sufficiently
tightened.
Disassembly
• Remove the flange nut and the grinding disc with lower flange from the spindle.
• Unscrew the 4 screws (with washers) then remove the fixing-ring.
• Remove the guard from the machine.
Mounting a grinding disc
Fig. C
Use grinding discs of the correct dimension. Use fibre reinforced grinding discs only. The
grinding disc must not touch the edge of the guard.
Prior to mounting an accessory always unplug the tool.
• Press the spindle lock (5, Fig.A) and turn the spindle (6) until it engages in the lock. Keep
the spindle lock (5, Fig.A) pressed during this procedure.
• Remove the flange nut (10) from the spindle using the spanner (11).
• Position the grinding disc on the flange (9).
• Place the flange nut back on the spindle and tighten it using the spanner.
• Release the spindle lock (5, Fig.A) and check that the spindle is unlocked by rotating the
grinding disc.
Mounting grinding discs and roughing discs
Fig. D and E show you how to mount the flange (10) when using thick (4 - 8 mm) and thin (2,5 - 4
mm) discs.
Special attention when starting the machine
4. USE
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• Before use, inspect the grinding disc for any damage. Do not use grinding discs which are
cracked, ripped or otherwise damaged.
• Before use, let the machine run idle for 30 seconds. Immediately switch off the machine in
case of abnormal vibrations or occurrence of another defect. Carefully inspect the
machine and grinding disc before switching the machine on again.
• Make sure that sparks do not come into contact with highly flammable substances.
• Make sure that the grinding tool is mounted and fastened correctly before use. Keep your
hands away from the grinding surface.
• Always wear protective goggles and ear protectors. Personal protective gear such as a
dust mask and gloves should also be worn.
• Make sure that the ventilation openings remain unblocked during dusty work. If it becomes
necessary to remove dust, first disconnect the electric tool from the mains. If a guard
is supplied with the tool never use the tool without such a guard.
• When the electrical mains are in poor condition, voltage drops can occur. This can
influence other equipment (eg. blinking of a lamp). If the mains-impedance Zmax <0.348
Ohm, such disturbances are not expected. Contact your local electricity supply authority
for further information.
Electrical safety
When using electric machines always observe the safety regulations applicable in your country
to reduce the risk of fire, electric shock and personal injury. Read the following safety
instructions. Keep these instructions in a safe place!
Always check that the power supply corresponds to the voltage on the rating plate.
Your machine is double insulated in accordance with EN 50144;
therefore no earthwire is required.
When replacing old cables or plugs
Throw away old cables or plugs immediately as soon as new ones have replaced these. It is
dangerous to put the plug of a loose cable into the socket outlet.
Prior to mounting an accessory always unplug the tool.
Mounting the side-handle
The side handle can be used for both left-hand and right-hand control.
• Fasten the side handle for left-hand operation on the right-hand side of the machine.
• Fasten the side handle for right-hand operation on the left-hand side of the machine.
3.ASSEMBLY
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