Precor Crosstrainer 800 User manual

800/600 Line Elliptical Fitness Crosstrainer™
Assembly Guide

800/600 Line EFX® Assembly Guide
Follow the steps in the order listed in this assembly guide. For more product
information, visit us at www.precor.com.
WARNING
At least two people are required to assemble the equipment. DO NOT
attempt assembly by yourself.
Assembly requirements
IMPORTANT
Before you fully tighten a fastener, check that its head is ush with the surface of
the equipment. If not, cross-threading may have occurred. DO NOT attempt to
rework the assembly as more damage to the equipment will occur. Instead,
contact Customer Service at www.precor.com.
We recommend you:
• Assemble the equipment close to where you plan to use it.
• Assemble the equipment on a solid, at surface, so that it remains level and
stable.
• Locate the equipment at least 19.7 inches (0.5 meter) away from walls or
furniture on either side of the equipment, and 19.7 inches (0.5 meter) away from
objects behind or in front of the equipment.
• DO NOT move the equipment without assistance.
Torque measurements
Use the following torque measurements to tighten the fasteners. If a torque is not
provided, then fully tighten the fastener with the appropriate tool.
• Self-tapping screws 35 in-lb (3.95 N-m)
• Flathead screws 100 in-lb (11.29 N-m)
• Set screws 100 in-lb (11.29 N-m)
• Plastite® screws 20 in-lb (2.25 N-m)
Moving arms
Console
Cup holder
Shelf
Yoke cover
Pedals
Display mount
Badge plate and
rubber gasket
Front cover
Lower panel
Link
4

Tools and Hardware
3/16-inch hex wrench #2 Phillips screwdriver 7/16-inch open-end wrench
9/16-inch hex wrench (or socket) 1/2-inch hex wrench (or socket) Tape
Moving Arms Hardware Kit (800 and 600 EFX)
Component Description Quantity
5/16-18 x 1-inch
Sems bolt
4
1/4 x 3/4-inch
Phillips self-tapping screw
18
3/8-16 set screw 2
1/4-20 x 1 1/2-inch Phillips
head screw
2
Inner and outer link covers Set of 2
Side panel anchor 2
1/4-20 x 3/4-inch athead
screw
(used to secure console)
4, plus 1
extra
NOTE
There may be extra hardware included with your equipment.
Fixed Arms Hardware Kit (800 EFX only)
Component Description Quantity
5/16-18 x 1-inch
Sems bolt
4
1/4 x 3/4-inch
Phillips self-tapping screw
18
3/8-16 set screw 2
1/4-20 x 1 1/2-inch Phillips
head screw
2
1/4-20 x 1 3/4 long athead
screw
4
Side panel anchor 2
1/4-20 x 3/4-inch athead
screw
(used to secure console)
2, plus 1
extra
5

Install the console mount
WARNING
DO NOT attempt to connect electrical power until all assembly
procedures are complete and properly installed.
For non-touchscreen consoles:
1. Locate the communication cable that is bundled and attached to the EFX
frame.
2. Thread the communication cable upward through the center of the console
mount and out the opening at the top of the mount.
3. Position the display mount on top of the base frame (Figure 1) and attach it
using four bolts . Tighten all bolts to 180 in-lb (20 N-m) of torque.
For touchscreen consoles:
1. Retrieve the power, coax, and Ethernet cables from the console box.
2. Group all four cables—communication, coax, power extension supply, and
Ethernet—and thread them upward through the center column and out
through the center opening in the console mount. Tape them to the top of the
console mount to secure them temporarily.
IMPORTANT
DO NOT stretch, crimp, or damage the cables. Cables damaged by improper
installation are not covered by the Precor Limited Warranty.
3. Position the display mount on top of the base frame (Figure 1) and attach it
using four bolts . Tighten all bolts to 180 in-lb (20 N-m) of torque.
Figure 1
6

Route the power supply internally
Depending on the site location and distance from an outlet, you might need to
route the power supply either internally or externally.
WARNING
DO NOT allow cables to touch any moving parts around the lift motor
body—lift screw, yoke, or ramp. Run the ramp through its movement
path a few times and have someone else watch to make sure no cables
are caught up or hanging loosely.
For non-touchscreen consoles:
Make sure the cables are secured in the cable clips
C
(Figure 2).
For touchscreen consoles:
1. Hook the Power Supply Bracket (included in console box) onto the right
upright support (Figure 3).
2. Coil up all cables—coax, power and Ethernet—and hold the power supply
A
on the holder with one hand, and with the other hand, thread a large zip tie
around the upright support
B
(Figure 3).
NOTE
Make sure you thread the zip tie through the designated slots in the
power supply bracket.
3. Pull the zip tie tight only after you have reduced any slack by pulling the cables
tighter from the top.
4. Insert the ground connector, and then secure the cables inside each of the
three cable clips
C
attached to the right upright support. Leave cable
connectors loose until after the lower panel is installed (see Install lower panel
and front cover).
To complete the console installation, refer to the installation guide shipped
with your console.
Figure 2
Figure 3
7

Route the power supply externally
WARNING
DO NOT allow cables to touch any moving parts around the lift motor
body—lift screw, yoke, or ramp. Run the ramp through its movement
path a few times and have someone else watch to make sure no cables
are caught up or hanging loosely.
For touchscreen consoles:
1. Coil up all cables—coax, power extension
A
, and Ethernet—and hold them in
place with one hand, and with the other hand, thread a large zip tie around
the upright support (Figure 4).
NOTE
Make sure you thread the zip tie through the designated slots in the
power supply bracket
B
.
2. Pull the zip tie tight, making sure you have enough slack in the power and
extension cables.
3. Insert the grounding jumper into the ground connector, and then secure the
cables inside each of the three cable clips
C
attached to the right upright
support. Leave cable connectors loose until after the lower panel is installed
(see Install lower panel and front cover ).
To complete the console installation, refer to the installation guide shipped
with your console.
Figure 4
8

To install the side covers:
1. For 800 EFX only: Lift up the lower frame cover about an inch from the frame.
IMPORTANT
Although there are two screw holes in the frame cover, DO NOT install these
screws.
Figure 5
2. Secure each side panel using four self-tapping screws for each panel.
Figure 6
3. Tighten the fasteners to 35 in-lb (3.95 N-m) of torque.
4. Repeat steps 2 and 3 to attach the second side panel.
5. For 800 EFX only: Press the side panels into place ensuring the latches under
each panel are secured.
Notes for 800 EFX
• Make sure cables don't catch on the latch of the forward frame cover (see Figure
7) and are tied to the outside and away from the screw (see Figure 8).
• Make sure the
B
A
clips on the lower frame cover hook over the
B
clips on the
right and left side panels (see Figure 7). Use nesse not force to secure the parts
together with no gap between them.
B
A
Figure 7 Figure 8
9

To install the lower panel and front cover:
1. Position the cover plate (packaged with hardware kit) into the center opening
of the lower panel.
2. For touchscreen consoles: Install the coax coupler, star washer, and nut into
the jack plate on the lower panel and tighten (Figure 9).
3. Connect the coax cable to the inside end of the coax coupler . Tighten the
connector using a 7/16-inch open-end wrench.
NOTE
Check the bend radius (about 6 inches, 15.24 cm) on the coax cable so
that it is at a natural angle.
4. Attach the Ethernet coupler into the jack plate on the lower panel (Figure
9) and plug the Ethernet cable into the coupler.
Figure 9
5. For all consoles: Attach the lower panel using two screws , and route the
power cable through the slot. Fully tighten fasteners on the panel (see arrow
in Figure 11).
Figure 10
Figure 11
10

To install the yoke cover and shelf:
1. Attach the yoke cover to the back of the base mount using two screws
(Figure 12).
NOTE
Make sure the small latches engage with the side covers.
2. Fully tighten the fasteners to 35 in-lb (3.95 N-m) of torque.
3. Position the shelf into the tabs near the top of the yoke cover, then secure it
using two screws (Figure 13).
4. Push in the edge of the shelf and squeeze the two hooks and latches until they
engage or snap into place.
Figure 12 Figure 13
5. Attach the shelf at the top using two screws . Tighten the fasteners to 35 in-
lb (3.95 N-m) of torque.
To attach the anchors:
1. Place an anchor on top of an arm frame and secure it using two screws .
Figure 14
2. Attach the second anchor to the other arm.
11