Prime Design FEA-0019 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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FEA-0019 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
3—Front Drive Shaft ............................................. (Qty 1)
B Version, 23.75”
CONTENTS OVERVIEW
2—Connecting Bar ................................................ (Qty 1)
60.00”
4—HRR Handle Assembly ..................................... (Qty 1)
Removable, 35.00”
1—Drive Shaft ....................................................... (Qty 1)
Rear, Right Hand, 50.00”

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
" Flat Washer (10X)
FEA-0019 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
5—HKT-8163.......................................................... (Qty 1)
Modular High Roof Rotation Hardware Kit
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (10X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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FEA-0019 ASSEMBLY INSTRUCTIONS–RIGHT DRIVE SHAFT: MOST CROSSBARS
RIGHT DRIVE SHAFT
ASSEMBLY SEQUENCE
REAR DRIVE SHAFT
EXCEPT 99.00” CROSSBAR SIZING
1.1
1.2
1.3
Torque to
90 in-lbs
NOTE: Crossbars and RH Rotation feature
are shown for illustrative purposes only.
Crossbars and Rotations are not included
with this Drive Shaft feature, and must be
purchased separately.
NOTE: Flow Control Screw
faces toward vehicle rear
NOTE: HRR Drive Shaft
Housing Anchor must
face outward as shown.
1.4 Attach HHR Housing Anchor to Rear
Crossbar using indicated hardware.
Front Crossbar styles (interlocking and
non-interlocking) may vary per model.
For 99.00” Crossbar sizing, follow steps
1.1-1.5 on Pg. 5. For all other Crossbar
sizes, follow Steps 1.1-1.4 on Pg. 4.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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FEA-0019 ASSEMBLY INSTRUCTIONS–RIGHT DRIVE SHAFT: 99” CROSSBARS
REAR DRIVE SHAFT:
99.00” CROSSBAR SIZING ONLY
1.1
1.2
1.3
1.5
1.4
Remove and save washer and locknut
before installing Rear Driveshaft.
Torque to
90 in-lbs
Torque to
90 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
FEA-0019 ASSEMBLY INSTRUCTIONS–RIGHT DRIVE SHAFT
A
B
A1
A2
B1
B2
CONNECTING BAR FRONT DRIVE SHAFT
2.1
3.1
3.3
2.2
3.2
CONNECTING BAR VARIATIONS
The 5' Connecting Bar can be adjusted to
t Crossbar spacings of 6'–8'.
Install Connecting Bar according to your
model's Crossbar spacing.
3.4
Torque to
90 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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CYLINDER HARDWARE
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DRIVE SHAFT SEALING CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
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6.1
6.2
CONNECTING BAR FASTENERS
5.1
5.2
Apply Silicone Sealant
(not supplied) to ends
of Connecting Bar
NOTE: Loosen the Cylinder Flow Control Screw (Fig. C)
as needed to allow movement for Steps 5.1-5.2.
When nished with Cylinder Hardware, tighten the
Flow control Screw all the way closed then turn back
open 1½ turn.
FEA-0019 ASSEMBLY INSTRUCTIONS–RIGHT DRIVE SHAFT

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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NOTE: This completes the right hand assembling of FEA-0019.
For left side Drive Shaft assembly procedures, see FEA-0020
Assembly Manual.
If applicable, refer to your next FEA Assembly Manual.
If completed, refer back to your FBM Assembly Manual, and
resume assembling at Step 3.1.
WARNING: Failure to position the Crossbars as shown in your
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
USAM-FEA0019-US01 Rev-B 0320
FEA-0019 ASSEMBLY INSTRUCTIONS