Pro-face PFXGP4401TADR User manual

GP4000 Series
Rear Mount Model Installation Guide

3
English
Overview
Package Contents..........................................................................................4
About the Manual...........................................................................................5
Global Code ...................................................................................................5
Electrical Specifications
1. PFXGP4301TADR/PFXGP4401TADR ......................................................6
2. PFXGP4501TADR/PFXGP4601TADR ......................................................7
Part Numbers and Functions
1. PFXGP4301TADR.....................................................................................8
2. PFXGP4401TADR.....................................................................................9
3. PFXGP4501TADR.....................................................................................10
4. PFXGP4601TADR.....................................................................................11
5. LED Indications..........................................................................................12
Interface
Serial Interface...............................................................................................14
Installation
1. Installation Method.....................................................................................17
2. Installation Requirements ..........................................................................18
3. Panel Cut Dimensions ...............................................................................20
4. Panel Type.................................................................................................24
5. Resin Boss Type........................................................................................33
Wiring
Wiring.............................................................................................................41
USB Cable Clamp
USB Cable Clamp..........................................................................................46
Standards
Relevant Standards .......................................................................................48
Please read the “Warning/Caution Information” on the attached
sheet before using the product.
English

4
English
Overview
Package Contents
The following items are included in the package. Before using the GP unit,
please confirm that all items listed here are present:
1GP unit: 1
2DC power supply connector: 1 *1
3USB cable clamp Type A: 1 set (1 clip and 1 tie)
4Installation gasket: 1 set (8 per set)
5Installation fasteners: 2 per set (attached to the top and bottom surfaces of
the GP unit)
6Installation screws: 4 per set (attached to the top and bottom surfaces of
the GP unit)
7GP4000 Series Rear Mount Model Installation Guide (this guide): 1
8Warning/Caution Information: 1
This unit has been carefully packed, with special attention to quality.
However, should you find anything damaged or missing, please contact your
local GP unit distributor immediately.
*1 You can use the DC power connector for GP-4300/4400 series to supply
power to GP-4500/4600 series. However the reverse is not possible. You
cannot use the power connector for GP-4500/4600 series on GP-4300/
4400 series.
12
34
For
GP-4300/4400 Series
For
GP-4500/4600 Series

5
Overview
English
About the Manual
This manual describes wiring and installation procedures. For more detailed
information, refer to the GP4000 Series Hardware Manual.
You can download the manual from our website at
http://www.pro-face.com/trans/en/manual/1001.html
Global Code
A global code is assigned to every Pro-face product as a universal model
number.
For more information on product models and their matching global codes,
please refer to the following URL.
http://www.pro-face.com/trans/en/manual/1003.html

6
English
Electrical Specifications
1. PFXGP4301TADR/PFXGP4401TADR
Specification PFXGP4301TADR PFXGP4401TADR
Power Supply
Rated Input Voltage 24 Vdc
Input Voltage Limits 19.2...28.8 Vdc
Voltage Drop 5 ms or less
Power Consumption 10.5 W or less 12 W or less
When power is not
supplied to external
devices
6.5 W or less 8 W or less
Backlight is OFF
(Standby Mode)
4.5 W or less 5 W or less
Backlight Dimmed
(Brightness: 20 %)
5 W or less 5.5 W or less
In-Rush Current 30 A or less
Voltage Endurance 1,000 Vac, 20 mA for 1 min. (between
charging and FG terminals)
Insulation Resistance 500 Vdc, 10Mor more (between charging
and FG terminals)

7
Electrical Specifications
English
2. PFXGP4501TADR/PFXGP4601TADR
Power Supply
Rated Input Voltage 24 Vdc
Input Voltage Limits 19.2...28.8 Vdc
Voltage Drop 10 ms or less
Power Consumption 17 W or less
When power is not
supplied to external
devices
12 W or less
Backlight OFF
(Standby Mode)
7Worless
Backlight Dimmed
(Brightness: 20%)
8Worless
In-Rush Current 30 A or less
Voltage Endurance 1,000 Vac, 20 mA for 1 min.
(between charging and FG terminals)
Insulation Resistance 500 Vdc, 10 Mor more
(between charging and FG terminals)

8
English
Part Numbers and Functions
1. PFXGP4301TADR
A: USB (Type A) Interface
B: Serial Interface (COM1)
C: Serial Interface (COM2)
D: Power Plug Connector
E: SD Card Access LED (see page.13)
F: SD Card Interface Cover/Replacement Battery Insertion Cover
G: USB (mini-B) Interface
H: Ethernet Interface (see page.13)
I: Maintenance LED (see page. 12)
Right
Rear
Bottom
A
B
C
ED
DF
GH I

9
Part Numbers and Functions
English
2. PFXGP4401TADR
A: USB (Type A) Interface
B: Serial Interface (COM1)
C: Serial Interface (COM2)
D: Power Plug Connector
E: SD Card Access LED (see page.13)
F: SD Card Interface Cover/Replacement Battery Insertion Cover
G: USB (mini-B) Interface
H: Ethernet Interface (see page.13)
I: Maintenance LED (see page.12)
Right
Rear
Bottom
A
B
C
DE
DFGHI

10
English
Part Numbers and Functions
3. PFXGP4501TADR
A: Power Plug Connector
B: SD Card Access LED (see page.13)
C: SD Card Interface Cover/Replacement Battery Insertion Cover
D: USB (mini-B) Interface
E: Ethernet Interface (see page.13)
F: Maintenance LED (see page.12)
G: USB (Type A) Interface
H: Serial Interface (COM1)
I: Serial Interface (COM2)
Rear
Bottom
AB
FCDE
GHI

11
Part Numbers and Functions
English
4. PFXGP4601TADR
A: Power Plug Connector
B: SD Card Access LED (see page.13)
C: SD Card Interface Cover/Replacement Battery Insertion Cover
D: USB (mini-B) Interface
E: Ethernet Interface (see page.13)
F: Maintenance LED (see page.12)
G: USB (Type A) Interface
H: Serial Interface (COM1)
I: Serial Interface (COM2)
Rear
Bottom
AB
CDEF
GH I

12
English
Part Numbers and Functions
5. LED Indications
(1) Maintenance LED
*1 Refer to your screen editing software manual.
*1 Make sure your screen editing software supports the function.
WARNING
UNINTENDED EQUIPMENT OPERATION
You cannot check the maintenance LED from the front of the GP unit.
• Design software by considering the possibility that touch operations may
be performed while an error has occurred.
• To prevent malfunctions caused by touch operations, design software so
that switches and other controls arranged on the screen do not function
when you want the screen to be off even if these controls are accessed with
touch operations. *1
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
Color Indicator Operation Mode
(Drawing)
Logic execution mode
(when logic is
enabled)*1
Green ON Offline -
In operation RUN
Flashing In operation STOP
Orange Flashing Software starting up
Red ON Power is turned ON.
Flashing In operation Major Error
LED fade
(Green)*1
ON The GP unit’s “Backlight Control” is set to Standby
Mode and the screen has gone blank.
– OFF Power is turned OFF.

13
Part Numbers and Functions
English
(2) SD Card access LED
(3) Ethernet LED
Color Indicator Description
Green
(Active)
ON The SD Card is inserted.
OFF The SD Card is not inserted or is not being
accessed.
Color Indicator Description
Green
(Active)
Flashing Data transmission is occurring.
OFF No data transmission
Green (Link) ON Data transmission is available
in 10BASE-T/100BASE-TX.
OFF No connection or subsequent
transmission is NOT available.
Link
A
ctive

14
English
Interface
Serial Interface
Note: For information on how to connect controllers and other types of equipment, refer to
the corresponding device driver manual of your screen editing software.
DANGER
ELECTRIC SHOCK
The serial port is not isolated. The SG (signal ground) and the FG (frame
ground) terminals are connected inside the unit. When using the SG terminal
to connect an external device to the unit:
• Verify that a short-circuit loop is not created when you set up the system.
• Connect the #5 SG terminal to remote equipment when the host (PLC) unit is
not isolated. Connect the #5 SG terminal to a known reliable ground
connection to reduce the risk of damaging the RS-232C/RS422/RS485 circuit.
Failure to follow these instructions will result in death or serious injury.
CAUTION
LOSS OF COMMUNICATION
• All connections to the communication ports must not put excessive stress on
the ports.
• Securely attach communication cables to the panel wall or cabinet.
Failure to follow these instructions can result in injury or equipment
damage.

15
Interface
English
1. COM1
D-Sub 9 pin plug connector via an RS-232C cable.
*1 You can switch pin #9 between RI and VCC via software. To prevent
damage or a unit malfunction, use only the rated current.
Interfit bracket is #4-40 (UNC).
Recommendations:
• Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
• Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
• Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON
Corporation.
Pin
Number
RS-232C
Signal Name Direction Meaning
1 CD Input Carrier Detect
2 RD(RXD) Input Receive Data
3 SD(TXD) Output Send Data
4 ER(DTR) Output Data Terminal Ready
5 SG – Signal Ground
6 DR(DSR) Input Data Set Ready
7 RS(RTS) Output Request to Send
8 CS(CTS) Input Send Possible
9 CI(RI)/VCC Input/– Called Status Display
+5 V5 % Output 0.25 A*1
Shell FG – Frame Ground (Common
with SG)

16
English
Interface
2. COM2
D-Sub 9 pin plug connector via an RS-422/485 cable.
Interfit bracket is #4-40 (UNC).
Recommendations:
• Cable Connector: XM2D-0901 manufactured by OMRON Corporation.
• Cable Cover: XM2S-0913 manufactured by OMRON Corporation.
• Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON
Corporation.
Pin
Number
RS-422/RS-485
Signal Name Direction Meaning
1 RDA Input Receive Data A (+)
2 RDB Input Receive Data B (–)
3 SDA Output Send Data A (+)
4 ERA Output Data Terminal Ready A (+)
5 SG – Signal Ground
6 CSB Input Send Possible B (–)
7 SDB Output Send Data B (–)
8 CSA Input Send Possible A (+)
9 ERB Output Data Terminal Ready B (–)
Shell FG – Frame Ground
(Common with SG)

17
English
Installation
1. Installation Method
Panel type: Weld the stud bolts to the panel, and then tighten the nuts to
fasten the GP unit to the panel.
Resin boss type: Tighten the screws to attach the GP unit to the bosses of the
resin boss-molded product.
Standard mount: The GP unit's screen is fixed within the inside of the panel or
resin boss-molded product.
Flat mount: The GP unit's screen is fixed to the same surface of the panel or
resin boss-molded product.
Installation diagrams (profile)
1) Panel type, standard mount
2) Panel type, flat mount
3) Resin boss type, standard mount
4) Resin boss type, flat mount
As shown in the figures, installation brackets can be attached at the top and
bottom surfaces of the GP unit or on either side of the GP unit.
Panel type standard mount
flat mount
Resin boss type standard mount
flat mount
(1) (2) (3) (4)

18
English
Installation
2. Installation Requirements
• Decide on the thickness of the enclosure wall, based on the level of
strength required: For details, read chapter 3, "Panel Cut Dimensions"
(see page 20).
• Even if panel thickness is within recommended range for “Panel Cut
Dimensions”, the panel could warp, depending on panel’s material, size,
and installation location of GP unit or other devices. To prevent panel
warpage, the installation surface may need to be strengthened.
• Check that the installation panel or cabinet's surface is flat, in good
condition and has no jagged edges.
• Be sure that the surrounding air temperature and the ambient humidity are
within their designated ranges. Surrounding air temperature:
0 to 55 °C (32 to 131 °F)
ambient humidity: 10 to 90 %RH; wet bulb temperature: maximum 39 °C (102 °F).
When installing the GP unit in a cabinet or enclosure, the surrounding air
temperature is the cabinet’s or enclosure’s internal temperature.
• Be sure that heat from surrounding equipment does not cause the GP unit
to exceed its standard operating temperature.
• When installing the GP unit vertically, install the GP unit so that the power
supply connector on the rear surface of the unit is at the top.
(1) Power Connector
Panel
Face
Cabinet
Interior
(1)

19
Installation
English
• When installing the GP unit in a slanted position, the GP unit face should
not incline more than 30 °.
• When installing the GP unit in a slanted position with an incline more than
30 °, the ambient temperature must not exceed 40 °C (104 °F). You may
need to use forced air cooling (fan, A/C) to ensure the ambient operating
temperature is 40 °C or less (104 °F or less).
• For easier maintenance, operation and improved ventilation, install the GP
unit at least 100 mm (3.94 in) away from adjacent structures and other
equipment as shown in the following illustration.
• The holes on the rear of the GP unit are not correspondent with VESA 75 mm
standards. Do not attach the GP unit to the commercial-type VESA arm.
30oor less
mm
in.
100
3.94
100
3.94
100
3.94
100 3.94
100 3.94
100 3.94
100 3.94

20
English
Installation
3. Panel Cut Dimensions
• Standard mount
a) Installation positions of stud bolts or positions of boss molds when
attaching installation brackets at the top and bottom surfaces of the GP
unit
b) Installation positions of stud bolts or positions of boss molds when
attaching installation brackets on either side of the GP unit
d) 4-M4 x 10L stud bolts (no foreign material present on the base due to
sparking or similar phenomena) or boss molds
e) Center of the display area
AB
C
R
Panel
Type
Resin
Boss
Type
PFXGP4301TADR
118.8 mm
(+0.5, -0 mm)
(4.68 in
[+0.02, -0 in])
90 mm
(+0.5, -0 mm)
(3.54 in
[+0.02, -0 in])
1.6 mm
(0.06 in)
to
3.2 mm
(0.13 in)
SPCC
(JIS G
3141) or
SECC
(JIS G
3313)
1.5 mm
(0.06 in)
to 6 mm
(0.24 in)
SUS304
(JIS G
4305)
2 mm
(0.08 in)
or more
1 mm
(0.04 in)
maximum
PFXGP4401TADR 155.3 mm
(+0.5, -0 mm)
(6.11 in
[+0.02, -0 in])
117.4 mm
(+0.5, -0 mm)
(4.62in
[+0.02, -0 in])
PFXGP4501TADR 214.8 mm
(+0.5, -0 mm)
(8.46 in
[+0.02, -0 in])
162 mm
(+0.5, -0 mm)
(6.38 in
[+0.02, -0 in])
PFXGP4601TADR 249.6 mm
(+0.5, -0 mm)
(9.83 in
[+0.02, -0 in])
188.1 mm
(+0.5, -0 mm)
(7.41 in
[+0.02, -0 in])
B
Y1 Y1
a
e
ad
d
a
AC
X1
a
R
B
Y2 Y2
e
b
b
b
b
X2 X2
RA
X1

21
Installation
English
Note : If you are designing the panel with a material other than sheet metal, ensure that
the material has sufficient strength.
Unit mm [in]
Note : Note that the panel cut dimensions have been calculated with the display area, not
the panel cut (A or B), as the reference.
Attaching Installation
Brackets on the Top and
Bottom Surfaces of the
GP Unit
Attaching Installation
Brackets on the Sides of
the GP Unit
X1 Y1 X2 Y2
PFXGP4301TADR
43 (±0.15)
[1.69, (±0.01)]
69.5 (±0.15)
[2.74, (±0.01)]
85.6 (±0.15)
[3.37, (±0.01)]
43 (±0.15)
[1.69, (±0.01)]
PFXGP4401TADR 43 (±0.15)
[1.69, (±0.01)]
87.5 (±0.15)
[3.45, (±0.01)]
109.8 (±0.15)
[4.32, (±0.01)]
43 (±0.15)
[1.69, (±0.01)]
PFXGP4501TADR 75.5 (±0.15)
[2.97, (±0.01)]
108.55 (±0.15)
[4.27, (±0.01)]
137.65 (±0.15)
[5.42, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]
PFXGP4601TADR 75.5 (±0.15)
[2.97, (±0.01)]
121.8 (±0.15)
[4.80, (±0.01)]
158.8 (±0.15)
[6.25, (±0.01)]
75.5 (±0.15)
[2.97, (±0.01)]