Pro-Form PFEVEL95910.1 User manual

USERʼS MANUAL
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Serial Number
Decal
(under frame)
Model No. PFEVEL95910.1
Serial No.
Write the serial number in the
space above for reference.
www.iconeurope.com
QUESTIONS?
If you have questions, or if there are
missing parts, please contact us:
UK
Call: 08457 089 009
From Ireland: 053 92 36102
Website: www.iconsupport.eu
E-mail: [email protected]
Write:
ICON Health & Fitness, Ltd.
c/o HI Group PLC
Express Way
Whitwood, West Yorkshire
WF10 5Q
UK
AUSTRALIA
Call: 1-800-237-173
E-mail:
[email protected]

2
PROFORM is a registered trademark of ICON IP, Inc.
WARNING DECAL PLACEMENT
This drawing shows the location(s) of the
warning decal(s). If a decal is missing or
illegible, see the front cover of this
manual and request a free replacement
decal. Apply the decal in the location
shown. Note: The decal(s) may not be
shown at actual size.
TABLE OF CONTENTS
WARNINGDECALPLACEMENT ..............................................................2
IMPORTANTPRECAUTIONS ................................................................3
BEFOREYOUBEGIN ......................................................................4
ASSEMBLY ...............................................................................5
HOWTOUSETHEELLIPTICAL .............................................................14
MAINTENANCEANDTROUBLESHOOTING ...................................................23
EXERCISEGUIDELINES ...................................................................25
PARTLIST ..............................................................................28
EXPLODEDDRAWING ....................................................................30
ORDERINGREPLACEMENTPARTS ..................................................BackCover
RECYCLINGINFORMATION.........................................................BackCover

3
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your elliptical before using your elliptical. ICON
assumes no responsibility for personal injury or property damage sustained by or through the use of
this product.
IMPORTANT PRECAUTIONS
1. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or
persons with pre-existing health problems.
2. Use the elliptical only as described in this
manual.
3. It is the responsibility of the owner to ensure
that all users of the elliptical are adequately
informed of all precautions.
4. The elliptical is intended for home use only.
Do not use the elliptical in a commercial,
rental, or institutional setting.
5. Keep the elliptical indoors, away from
moisture and dust. Do not put the elliptical in
a garage or covered patio, or near water.
6. Place the elliptical on a level surface, with at
least 3 ft. (0.9 m) of clearance in the front
and rear of the elliptical and 2 ft. (0.6 m) on
each side. To protect the floor or carpet from
damage, place a mat under the elliptical.
7. Inspect and properly tighten all parts
regularly. Replace any worn parts
immediately.
8. Keep children under age 12 and pets away
from the elliptical at all times.
9. The elliptical should not be used by persons
weighing more than 286 lbs. (130 kg).
10. Wear appropriate clothes while exercising;
do not wear loose clothes that could become
caught on the elliptical. Always wear athletic
shoes for foot protection while exercising.
11. Hold the handlebars or the upper body arms
when mounting, dismounting, or using the
elliptical.
12. The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in
determining heart rate trends in general.
13. The elliptical does not have a freewheel; the
pedals will continue to move until the
flywheel stops. Reduce your pedaling speed
in a controlled way.
14. Keep your back straight while using the
elliptical; do not arch your back.
15. Over exercising may result in serious injury
or death. If you feel faint or if you experience
pain while exercising, stop immediately and
cool down.

4
BEFORE YOU BEGIN
Handlebar
Upper Body Arm
Storage Magnet
Console
Wheel
Pedal
Pedal Arm Latch
Storage Latch
Water Bottle Holder*
Handgrip Pulse Sensor
Adjustment nob
Handle
Crank Arm
Adjustment Bracket
*Water bottle is not included
Thank you for selecting the revolutionary PROFORM®
500 ZLE elliptical. The 500 ZLE elliptical provides an
impressive selection of features designed to make
your workouts at home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the elliptical. If you have questions after
reading this manual, please see the front cover of this
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number and the location of the serial number
decal are shown on the front cover of this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.

5
ASSEMBLY
Assembly requires two persons. Place all parts of the elliptical in a cleared area and remove the packing
materials. Do not dispose of the packing materials until assembly is completed.
In addition to the included tool(s), assembly requires a Phillips screwdriver and a rubber
mallet .
See the drawings below to identify the small parts needed for assembly. The number in parentheses below each
drawing is the key number of the part, from the PART LIST near the end of this manual. The number following
the key number is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if
it has been preassembled. To avoid damaging parts, do not use power tools for assembly.
M8 x 23mm x 2mm
Washer (126)–2
M8 x 16mm x 2mm
Washer (120)–2
M10 x 80mm Patch
Screw (100)–4
Medium Wave
Washer (119)–2
M8 x 23.5mm x 1mm
Washer (110)–2
M8 Split Washer
(103)–14 M10 Split
Washer (123)–4
Small Wave
Washer (118)–2
M6 Split Washer
(112)–8
M4 x 16mm
Screw (93)–12
M8 x 16mm
Patch Screw
(102)–16
M8 x 23mm Shoulder
Patch Screw (121)–2
M6 x 12mm Patch
Screw (111)–8
M
M4 x 19mm
Flat Head
Screw (117)–1

6
1.
Identify the Front Stabilizer (3), and orient it as
shown.
While another person lifts the Frame (1), attach
the Front Stabilizer (3) to the Frame with two
M10 x 80mm Patch Screws (100) and two M10
Split Washers (123).
2. Identify the Rear Stabilizer (4), and orient it as
shown.
While another person lifts the Folding Frame
(2), attach the Rear Stabilizer (4) to the Folding
Frame with two M10 x 80mm Patch Screws
(100) and two M10 Split Washers (123).
1
2
To make assembly easier, read the
information on page 5 before you begin.
3
1
2
4
100
123
123
100

7
3. Orient the Upright (5) and the Top Cover (23) as
shown. Slide the Top Cover upward onto the
Upright.
Have a second person hold the Upright (5) and
the Top Cover (23) near the Frame (1).
See the inset drawing. Find the wire tie in the
Upright (5). Tie the lower end of the wire tie to
the Wire Harness (60). Next, pull the upper end
of the wire tie until the Wire Harness is routed
through the Upright. Then, discard the wire tie.
Tip: To prevent the Wire Harness (60) from
falling into the Upright (5), secure the Wire
Harness with a rubber band or tape.
4. Tip: Avoid pinching the Wire Harness (60).
Insert the Upright (5) into the Frame (1).
Attach the Upright (5) with four M8 x 16mm
Patch Screws (102) and four M8 Split Washers
(103). Do not tighten the Patch Screws yet.
Slide the Top Cover (23) downward. Do not
press the Top Cover over the Frame (1) yet.
3
1
23
5
Wire
Tie
Wire
Tie
5
60
4
5Avoid pinching
the Wire
Harness (60)
1
102
102
102
102
103
103
23
60

8
5
5. Apply a generous amount of the included
grease to the Upright Axle (48) and to two Small
Wave Washers (118).
Insert the Upright Axle (48) into the Upright (5)
and center it. Slide a Small Wave Washer (118)
onto each end of the Upright Axle.
118
118
48
5
Grease
Grease
6
6. Identify the Right and Left Upper Body Legs (6,
7), which are marked with “Right” and “Left”
stickers, and orient them as shown.
Slide the Right and Left Upper Body Legs (6, 7)
onto the Upright Axle (48).
Tighten two M8 x 16mm Patch Screws (102)
with M8 x 23mm x 2mm Washers (126) into the
Upright Axle (48) at the same time. Firmly
tighten the Patch Screws.
102
102
126
126
48
6
7

9
7. Apply grease to the axle on the Right Upper
Body Leg (6) and to a Medium Wave Washer
(119).
Orient a Leg Spacer (55) so that the flat side is
facing away from the elliptical. Slide the Leg
Spacer and the Medium Wave Washer (119)
onto the Right Upper Body Leg (6).
Identify the Right Pedal Arm (12), which is
marked with a “Right” sticker, and orient it as
shown. Slide the Right Pedal Arm onto the
Right Upper Body Leg (6).
Attach the Right Pedal Arm (12) with an M8 x
23mm Shoulder Patch Screw (121), an M8 x
16mm x 2mm Washer (120), an Axle Cover
(56), and an M8 x 23.5mm x 1mm Washer
(110).
8. Press the Right Pedal Arm (12) onto the right
Adjustment Sleeve (46). Make sure that the
Right Pedal Arm latches into place.
Tighten an Adjustment nob (45) onto the right
Adjustment Pin (44).
Repeat step 7 and this step on the other
side of the elliptical.
7
6
55
12 56
120
110
121
119
Grease
8
12
46 44
45

10
9
9. Identify the Right Pedal (14), which is marked
with a “Right” sticker, and orient it as shown.
Attach the Right Pedal (14) to the Right Pedal
Arm (12) with four M6 x 12mm Patch Screws
(111) and four M6 Split Washers (112).
Attach the Left Pedal (15) to the Left Pedal
Arm (13) in the same way.
12
14
13
15
111
111
112
112
10
8
6
7
9
102
103
103
10. Identify the Right Upper Body Arm (8), which is
marked with a “Right” sticker, and orient it as
shown.
Attach the Right Upper Body Arm (8) to the
Right Upper Body Leg (6) with three M8 x
16mm Patch Screws (102) and three M8 Split
Washers (103).
Attach the Left Upper Body Arm (9) to the
Left Upper Body Leg (7) in the same way.

11
11
12
11. Identify the Right Handlebar (10), which is
marked with a “Right” sticker, and orient it as
shown.
Have a second person hold the Right
Handlebar (10) near the right side of the Upright
(5).
Locate the indicated wire tie in the Upright (5).
Tie the lower end of the wire tie to the Pulse
Wire (34) inside the Right Handlebar (10). Next,
pull the upper end of the wire tie upward out of
the top of the Upright. Then, untie and discard
the wire tie.
Tip: Avoid pinching the Pulse Wire (34).
Attach the Right Handlebar (10) to the Upright
(5) with two M8 x 16mm Patch Screws (102)
and two M8 Split Washers (103).
Attach the Left Handlebar (11) in the same
way.
102
103
34
10
33
11
5
Wire Tie
Slot
Battery Cover
Screw
Batteries
Jack
Batteries
12. The Console (33) can use four D batteries (not
included); alkaline batteries are recommended.
IMPORTANT: If the Console has been
exposed to cold temperatures, allow it to
warm to room temperature before inserting
batteries. Otherwise, you may damage the
console displays or other electronic compo-
nents. Remove the screw, remove the battery
cover, insert batteries into the battery compart-
ment, and reattach the battery cover. Make sure
to orient the batteries as shown by the dia-
gram inside the battery compartment.
To purchase an optional power adapter, call
the telephone number on the front cover of
this manual. To avoid damaging the console,
use only a manufacturer-supplied power
adapter. Remove the battery cover, remove the
batteries, and plug one end of the power
adapter into the jack inside the battery compart-
ment. Plug the other end into an outlet that is
installed in accordance with all local codes and
ordinances. Route the wire on the power
adapter through the slot in the battery cover,
and reattach the battery cover.
Avoid pinching the
Pulse Wire (34)

12
13. While a second person holds the Console (33)
near the Upright (5), connect the console wires
to the Wire Harness (60) and to the Pulse Wires
(34).
Insert the excess wire into the Console (33).
Tip: Avoid pinching the wires. Attach the
Console (33) to the Upright (5) with four M4 x
16mm Screws (93).
13
14
14. Attach the Rear Upright Cover (24) to the
Upright (5) with two M4 x 16mm Screws (93)
and an M4 x 19mm Flat Head Screw (117).
33
34
60
93
93
117
24
5
5
Console Wires
Avoid pinching
the wires

13
15. Attach the Front Upright Cover (25) around the
Upright (5) by pressing the tabs on the Front
Upright Cover into the Rear Upright Cover (24).
16
17. Make sure that all parts of the elliptical are properly tightened. Note: Some hardware may be left over
after assembly is completed. To protect the floor or carpet from damage, place a mat under the elliptical.
15
16. Identify the Right Rear and Front Leg Covers
(29, 30), which are marked with “Right” stickers.
Attach the Right Rear Leg Cover (29) to the
Right Upper Body Leg (6) with three M4 x
16mm Screws (93).
Attach the Right Front Leg Cover (30) around
the Right Upper Body Leg (6) by pressing the
tabs on the Right Front Leg Cover into the Right
Rear Leg Cover (29).
Attach the Left Rear and Front Leg Covers
(31, 32) in the same way.
See step 4. Tighten the four M8 x 16mm Patch
Screws (102).
Then, slide the Top Cover (23) downward and
press it over the Frame (1).
30
29
31
32
693
24
5
25
23
1

14
HOW TO USE THE ELLIPTICAL
HOW TO FOLD AND UNFOLD THE ELLIPTICAL
When the elliptical is not in use, the frame can be
folded out of the way. First, lift the latch under each
pedal arm, and lift the pedal arms off the adjustment
sleeves on the crank arms.
Next, raise the pedal arms until they touch the mag-
nets on the upper body legs; the magnets will hold the
pedal arms in place. Then, hold the handle and lift the
frame until it locks in a vertical position.
To use the elliptical, first hold the handle, press the
latch button, and lower the frame.
Next, pull the pedal arms off the magnets on the upper
body legs. Then, lift the latches under the pedal
arms, and set the pedal arms on the adjustment
sleeves on the crank arms. Release the latches, and
make sure that the pedal arms are securely connected
to the adjustment sleeves.
HOW TO MOVE THE ELLIPTICAL
To move the elliptical, first fold it as described at the
left. Next, stand in front of the elliptical, hold the
upright, and place one foot against one of the wheels.
Pull the upright until the elliptical rolls on the front
wheels. Carefully move the elliptical to the desired
position, and then lower it.
HOW TO AD UST THE STRIDE LENGTH OF THE
ELLIPTICAL
To adjust the stride length of the elliptical, first pull one
of the adjustment knobs until the adjustment arm piv-
ots freely. Pivot the adjustment arm until the
adjustment knob is aligned with one of the holes in the
crank arm, and gently release the knob into the hole.
Pivot the adjustment arm back and forth slightly to
make sure that the adjustment pin is engaged in one
of the holes in the crank arm.
Adjust the stride length on the other side of the ellipti-
cal in the same way. Make sure that both sides of
the elliptical are adjusted to the same stride
length.
Handle
Magnet
Latch Button
Sleeve
Crank
Arm
Latch
Pedal Arm Adjustment
Arm
Adjustment
nob
Crank
Arm
Holes
Adjustment
Pin

HOW TO EXERCISE ON THE ELLIPTICAL
To mount the elliptical, hold the upper body arms or
the handlebars and step onto the pedal that is in the
lowest position. Next, step onto the other pedal. Push
the pedals until they begin to move with a continuous
motion. Note: The crank arms can turn in either
direction. It is recommended that you turn the
crank arms in the direction shown by the arrow;
however, for variety, you can turn the crank arms
in the opposite direction.
To dismount the elliptical, wait until the pedals come to
a complete stop. Note: The elliptical does not have
a freewheel; the pedals will continue to move until
the flywheel stops. When the pedals are stationary,
step off the highest pedal first. Then, step off the low-
est pedal.
HOW TO ELIMINATE FLEXING IN THE CENTER OF
THE ELLIPTICAL
If the elliptical flexes in the center during use, turn the
leveling foot under the center of the frame until the
flexing is eliminated.
15
Pedals
Crank Arm
Leveling Foot
Handlebars
Upper Body Arms

16
CONSOLE DIAGRAM
FEATURES OF THE CONSOLE
This console offers an array of features designed to
make your workouts more effective and enjoyable.
The manual mode of the console allows you to
change the resistance of the pedals with the touch of
a button. As you exercise, the console will display con-
tinuous exercise feedback. You can also measure your
heart rate using the handgrip pulse sensor or the
optional chest pulse sensor.
The console also offers the following workouts:
Eight preset workouts that automatically change the
resistance of the pedals while guiding you through an
effective workout.
Eight calorie goal workouts designed to help you burn
a set number of calories. Each workout automatically
controls the resistance of the pedals while counting
the approximate number of calories you burn.
The console also features the iFit interactive workout
system, which enables the console to accept iFit cards
containing workouts designed to help you achieve
specific fitness goals. For example, lose unwanted
pounds with the 8-week Weight Loss workout.
iFit workouts control the resistance of the pedals while
the voice of a personal trainer coaches you through
your workouts. iFit cards are available separately. To
purchase iFit cards, go to www.iFit.com or call the
telephone number on the front cover of this man-
ual. iFit cards are also available at select stores.
You can even connect your MP3 player or CD player
to the console sound system and listen to your favorite
music or audio books while you exercise.
To use the manual mode, see page 17. To use a
preset workout, see page 19. To use a calorie goal
workout, see page 20. To use an iFit workout, see
page 21. To use the sound system, see page 21. To
change console settings, see page 22.
Note: Before using the console, make sure that batter-
ies are installed (see assembly step 12 on page 11). If
there is a sheet of plastic on the display, remove the
plastic.

17
HOW TO USE THE MANUAL MODE
1. Begin pedaling or press any button on the
console to turn on the console.
Amoment after you begin pedaling or press a but-
ton, the display will light.
2. Select the manual mode.
Each time you turn
on the console, the
manual mode will
be selected. If you
have selected a
workout, reselect
the manual mode
by pressing the
Workouts button
repeatedly until
zeros appear in the display.
3. Change the resistance of the pedals as
desired.
As you pedal,
change the resis-
tance of the pedals
by pressing the
Digital Resistance
increase and
decrease buttons. Note: After you press the but-
tons, it will take a moment for the pedals to reach
the selected resistance level.
4. Follow your progress with the display.
The lower left
display—As you
exercise, the lower
left display can
show the elapsed
time and the dis-
tance (total number of revolutions) that you have
pedaled. Note: When a preset workout is selected,
the display will show the time remaining in the
workout instead of the elapsed time.
The lower right
display—The
lower right display
can show your
pedaling speed in
revolutions per
minute (rpm) and the approximate number of calo-
ries that you have burned. Note: When a calorie
goal workout is selected, the display will count
down the number of calories to be burned.
The display also shows your heart rate when you
use the handgrip pulse sensor or the optional
chest pulse sensor (see step 5 on page 18).
The upper
display—The
upper display can
show the elapsed
time, the distance
that you have ped-
aled, your pedaling speed, and the approximate
number of calories you have burned.
Press the Priority Display button repeatedly until
the upper display shows the information that you
are most interested in viewing. Note: While infor-
mation is shown in the upper display, the same
information will not be shown in the lower left or
lower right display.
The lower
display—The
lower display will
show a track repre-
senting 640
revolutions (1/4
mile or 400 meters). As you exercise, indicators
will appear in succession around the track until the
entire track appears. The track will then disappear
and the indicators will again begin to appear in
succession.
Adjust the volume level of the console by pressing
the Volume increase and decrease buttons.

18
5. Measure your heart rate if desired.
You can measure your heart rate using either the
handgrip pulse sensor or the optional chest pulse
sensor (see page 22 for information about the
optional chest pulse sensor).
If there are
sheets of plastic
on the metal con-
tacts on the
handgrip pulse
sensor, remove
the plastic. To
measure your
heart rate, hold the
handgrip pulse
sensor with your
palms resting
against the metal contacts for approximately ten
seconds. Avoid moving your hands or gripping
the contacts tightly.
When your pulse is
detected, a flash-
ing heart symbol
will appear in the
display, and then
your heart rate will
appear. For the most accurate heart rate reading,
hold the contacts for at least 15 seconds. Note: If
you continue to hold the handgrip pulse sensor,
the display will show your heart rate for up to 30
seconds.
If the display does not show your heart rate, make
sure that your hands are positioned as described.
Be careful not to move your hands excessively or
to squeeze the metal contacts tightly. For optimal
performance, clean the metal contacts using a soft
cloth; never use alcohol, abrasives, or chemi-
cals to clean the contacts.
6. Turn on the fan if desired.
Press the Coolaire Fan button repeatedly to turn
on the fan or to turn off the fan. Note: If the pedals
do not move for about thirty seconds, the fan will
turn off automatically.
7. When you are finished exercising, the console
will turn off automatically.
If the pedals do not move for several seconds, a
tone will sound and the console will pause.
If the pedals do not move for several minutes and
the buttons are not pressed, the console will turn
off and the display will be reset.
Contacts

19
HOW TO USE A PRESET WORKOUT
1. Begin pedaling or press any button on the
console to turn on the console.
See step 1 on page 17.
2. Select a preset workout.
To select a preset
workout, press the
Workouts button
repeatedly until the
name of the
desired workout
appears in the dis-
play. The workout
duration and a pro-
file of the
resistance levels
for the workout will also appear in the display.
3. Begin pedaling to start the workout.
Each workout is divided into 20 or 30 one-minute
segments. One resistance level is programmed for
each segment. Note: The same resistance level
may be programmed for consecutive segments.
The resistance level for the first segment will
appear in the display for a few seconds. During
the workout, the workout profile will show your
progress (see the drawing above). The flashing
segment of the profile represents the current seg-
ment of the workout. The height of the flashing
segment indicates the resistance level for the cur-
rent segment.
At the end of each segment of the workout, a
series of tones will sound and the next segment of
the profile will begin to flash. If a different resis-
tance level is programmed for the next segment,
the resistance level will appear in the display for a
few seconds to alert you. The resistance of the
pedals will then change.
If the resistance level for the current segment is
too high or too low, you can manually override the
setting by pressing the Digital Resistance buttons.
IMPORTANT: When the current segment of the
workout ends, the pedals will automatically
adjust to the resistance level programmed for
the next segment.
The workout will continue in this way until the last
segment ends. To stop the workout at any time,
stop pedaling. A tone will sound and the time will
stop counting. To restart the workout, simply
resume pedaling.
4. Follow your progress with the display.
See step 4 on page 17.
5. Measure your heart rate if desired.
See step 5 on page 18.
6. Turn on the fan if desired.
See step 6 on page 18.
7. When you are finished exercising, the console
will turn off automatically.
See step 7 on page 18.
Profile

20
HOW TO USE A CALORIE GOAL WORKOUT
1. Begin pedaling or press any button on the
console to turn on the console.
See step 1 on page 17.
2. Select a calorie goal workout.
To select a calorie
goal workout,
press the Workouts
button repeatedly
until the name of
the desired work-
out appears in the
display. The num-
ber of calories to
be burned and a
profile of the resis-
tance levels for the workout will also appear in the
display.
3. Begin pedaling to start the workout.
Each weight loss workout will help you burn
approximately 150, 200, 250, 300, 350, 400, 450,
or 500 calories. During each workout, the console
will count down the approximate number of calo-
ries to be burned.
Each workout is divided into one-minute seg-
ments. One resistance level is programmed for
each segment. Note: The same resistance level
may be programmed for consecutive segments.
The resistance level for the first segment will
appear in the display for a few seconds. During
the workout, the workout profile will show your
progress (see the drawing above). The flashing
segment of the profile represents the current seg-
ment of the workout. The height of the flashing
segment indicates the resistance level for the cur-
rent segment.
At the end of each segment of the workout, a
series of tones will sound and the next segment of
the profile will begin to flash. If a different resis-
tance level is programmed for the next segment,
the resistance level will appear in the display for a
few seconds to alert you. The resistance of the
pedals will then change.
If the resistance level for the current segment is
too high or too low, you can manually override the
setting by pressing the Digital Resistance buttons.
IMPORTANT: When the current segment of the
workout ends, the pedals will automatically
adjust to the resistance level programmed for
the next segment.
The workout will continue in this way until you
reach the calorie goal and the number of calories
to be burned is zero. To stop the workout at any
time, stop pedaling. A tone will sound and the time
will stop counting. To restart the workout, simply
resume pedaling.
Note: When you reach the calorie goal, the con-
sole will stop counting the elapsed time; however,
if you continue pedaling, the console will continue
to display your pedaling speed and the distance
you have pedaled.
4. Follow your progress with the display.
See step 4 on page 17.
5. Measure your heart rate if desired.
See step 5 on page 18.
6. Turn on the fan if desired.
See step 6 on page 18.
7. When you are finished exercising, the console
will turn off automatically.
See step 7 on page 18.
Profile