Pro-Form PFEL07907.0 User manual

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Model No. PFEL07907.0
Serial No. _
Write the serial number in the
space above for reference.
Serial Number
Decal
USER’S MANUAL
Visit our website at
www.proform.com
new products, prizes,
fitness tips, and much more!
QUESTIONS?
As a manufacturer, we are commit-
ted to providing complete customer
satisfaction. If you have questions,
or if parts are damaged or missing,
PLEASE DO NOT CONTACT THE
STORE; please contact Customer
Care.
IMPORTANT: You must note the
product model number and serial
number (see the drawing above)
before contacting us:
CALL TOLL-FREE:
1-888-533-1333
Mon.–Fri. 6 a.m.–6 p.m. MST
Sat. 8 a.m.–4 p.m. MST
ON THE WEB:
www.proformservice.com

TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE CHEST PULSE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
2
PROFORM is a registered trademark of ICON IP, Inc.
WARNING DECAL PLACEMENT
The warning decal shown here has
been applied in the location shown. If
the decal is missing or illegible, call
the telephone number on the front
cover of this manual and request a
free replacement decal. Apply the
decal in the location shown. Note:
The decal may not be shown at actual
size.

3
1. Before beginning any exercise program,
consult your physician. This is especially
important for persons over the age of 35 or
persons with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of the elliptical exerciser are
adequately informed of all precautions.
3. Your elliptical exerciser is intended for home
use only. Do not use your elliptical exerciser
in a commercial, rental, or institutional set-
ting.
4. Keep your elliptical exerciser indoors, away
from moisture and dust. Place your elliptical
exerciser on a level surface, with a mat
beneath it to protect the floor or carpet.
Make sure that there is enough clearance
around your elliptical exerciser to mount,
dismount, and use it.
5. Inspect and properly tighten all parts regu-
larly. Replace any worn parts immediately.
6. Keep children under age 12 and pets away
from your elliptical exerciser at all times.
7. Your elliptical exerciser should not be used
by persons weighing more than 250 lbs.
(113 kg).
8. Wear appropriate exercise clothes when
exercising; do not wear loose clothes that
could become caught on your elliptical exer-
ciser. Always wear athletic shoes for foot
protection.
9. Hold the handgrip pulse sensor or the han-
dlebars when mounting, dismounting, or
using your elliptical exerciser.
10. Keep your back straight while using your
elliptical exerciser; do not arch your back.
11. The pulse sensor is not a medical device.
Various factors, including the user’s move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
12. When you stop exercising, allow the pedals
to slowly come to a stop.
13. If you feel pain or dizziness while exercising,
stop immediately and cool down.
14. Use your elliptical exerciser only as
described in this manual.
15. Always unplug the power cord immediately
after use and before cleaning the elliptical
exerciser.
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your elliptical exerciser before using your elliptical
exerciser. ICON assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
IMPORTANT PRECAUTIONS

4
BEFORE YOU BEGIN
Congratulations for choosing the new PROFORM®
CLUB DESIGN 800 elliptical exerciser. The CLUB
DESIGN 800 elliptical exerciser offers an impressive
selection of features designed to make your workouts
at home more effective and enjoyable. And the CLUB
DESIGN 800 moves your feet in a natural elliptical
path, minimizing the impact on your knees and ankles.
For your benefit, read this manual carefully before
you use the elliptical exerciser. If you have ques-
tions after reading this manual, please see the front
cover of this manual. To help us assist you, note the
product model number and serial number before con-
tacting us. The model number and the location of the
serial number decal are shown on the front cover of
this manual.
To avoid a registration fee for any service needed
under warranty, you must register the elliptical
exerciser at www.proformservice.com/registration.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Water Bottle Holder*
*No water bottle is included
Handlebar
Pulse Sensor
Power Socket
Wheel
Pedal
Fan
Console
Ramp
Upright
Leveling Foot
Pedal Leg

5
ASSEMBLY
To hire an authorized service technician to assemble the elliptical exerciser, call 1-800-445-2480.
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the
included tools, assembly requires a Phillips screwdriver , two adjustable
wrenches , a rubber mallet , and pliers .
Use the drawings below to identify the small parts required for assembly. The number in parentheses below
each drawing is the key number of the part, from the PART LIST near the end of this manual. The number fol-
lowing the key number is the quantity needed for assembly. Note: Some small parts may have been pre-
assembled. If a part is not in the hardware kit, check to see if it has been preassembled.
M8 x 54mm Button Screw (83)–4
M8 x 44mm Button Screw (84)–8
M6 x 16mm Patch
Screw (76)–4 M8 x 42mm Button
Bolt (85)–4
M10 Split
Washer (73)–2
M4 x 12mm
Round Head
Screw (96)–1
M6 Washer
(64)–2
7.6mm Spacer
(109)–2
M8 Jam Nut
(86)–6
M4 x 16mm
Screw (98)–4
M10 x 108mm Button Screw (70)–2
M8 x 38mm Button Bolt
(105)–2
M8 x 79mm Bolt Set (65)–2
M8 Split
Washer (130)–4

6
3
14
1
Grease
48
48
76
76
99
99 Tubes
2. Identify the Pivot Axle (14), which is the longer of the
two axles. Slide a Ramp Cover (48) onto an M6 x
16mm Patch Screw (76) as shown. Tighten the Patch
Screw into one end of the Pivot Axle. Apply a small
amount of the included grease to the Pivot Axle.
Have a second person hold the two Ramp Spacers
(99) against the sides of the Frame (1) so they cover
the indicated tubes on the Frame. Lift the Pedal Legs
(not shown) out of the way and align the round tubes
on the Ramp (3) with the Ramp Spacers. Make sure
that the Ramp is turned as shown in drawing 3
below. Insert the Pivot Axle (14) into the Ramp, the
Ramp Spacers, and the Frame. If necessary, tap the
Pivot Axle with a rubber mallet to insert it.
Slide the other Ramp Cover (48) onto an M6 x 16mm
Patch Screw (76) as shown. Tighten the Patch Screw
into the other end of the Pivot Axle (14).
Tubes
2
1.
Identify the Front Stabilizer (8). While another person
lifts the front of the Frame (1) and holds the Pedal
Legs (4, 5) in the position shown, attach the Front
Stabilizer to the Frame with four M8 x 44mm Button
Screws (84) and a Support Plate (104).
While another person lifts the rear of the Frame
(1), attach the Rear Stabilizer (not shown) to the
Frame in the same way.
1
8
4, 5
1
104
84
84
To make assembly easier, read the information
on page 5 before you begin assembling the
elliptical exerciser.

7
3
3. Slide an M6 Washer (64) onto an M6 x 16mm Patch
Screw (76). Tighten the Patch Screw into one end of
the Incline Axle (13). Apply a small amount of grease
to the Incline Axle.
Raise the Ramp (3). Insert the Incline Axle (13) into
the welded tube under one side of the Ramp, through
the motor screw, and then into the welded tube under
the other side of the Ramp. As you insert the Incline
Axle through the motor screw, make sure that the
motor screw does not turn.
Slide an M6 Washer (64) onto an M6 x 16mm Patch
Screw (76). Tighten the Patch Screw into the open
end of the Incline Axle (13). 13
Grease
Motor
Screw
64
76
3
64
76
4. Have another person hold the Upright (2) in the posi-
tion shown.
Connect the Upper Wire Harness (115) to the Lower
Wire Harness (42). Insert the connectors on the Wire
Harnesses up into the Upright (2). Carefully pull the
upper end of the Upper Wire Harness to remove
the slack from the Wire Harnesses. See the inset
drawing. Attach the Lower Wire Harness to the
Upright with the Nylon Zip Tie (129). Pull the Nylon
Zip Tie tight and cut off the excess.
Insert the Upright (2) into the Frame (1). Be careful to
avoid pinching the Wire Harnesses (115, 42). Attach
the Upright with two M10 x 108mm Button Screws
(70), two M10 Split Washers (73), and two 7.6mm
Spacers (109); make sure that the curved sides of
the Spacers are facing the Upright. Be careful to
avoid damaging the Wire Harnesses with the
Button Screws.
2
115
70 42
1
73
73
109
4
109
Do not pinch the
wire harnesses
during this step
1
42
2
129

8
5
118
119
Grease
Tube
2
31
3
Lubricate
128
Cutout
5. Slide a Weld Spacer (119) onto the axle on the left
side of the Upright (2); make sure that the open side
of the Weld Spacer is facing the Upright. Next, apply a
small amount of grease to the axle.
Identify the Left Upper Body Arm (118), which is
marked with a sticker. Remove the Upper Body Leg
(31) from the Left Upper Body Arm. Apply a small
amount of the included high-temperature lubricant to a
paper towel, and rub a thin film of the lubricant onto
the Upper Body Leg. Then, reinsert the Upper Body
Leg into the Left Upper Body Arm.
Slide a Handlebar Cover (26) onto the indicated tube
on the Left Upper Body Arm (118). Hold the Left
Upper Body Arm with one hand, hold the Upper Body
Leg (31) with your other hand, and slide the Left
Upper Body Arm onto the axle on the left side of the
Upright (2). Then, extend the Upper Body Leg until it
rests on the Ramp (3).
Repeat this step with the Right Upper Body Arm
(128).
26
85
105
86
127
Cutout
86
24
23
2
26
114
20
6
6. Have another person hold the Left Handlebar (24)
near the Upright (2). Connect the left Pulse Sensor
Wire (20) to the Pulse Extension Wire (114). Next,
slide a Handlebar Cap (127) onto the lower end of the
Left Handlebar.
Slide the upper end of the Left Handlebar (24) into the
tube on the front of the Upright (2), while sliding the
lower end of the Left Handlebar onto the axle on the
left side of the Upright. Attach the upper end of the
Left Handlebar with two M8 x 42mm Button Bolts (85)
and two M8 Jam Nuts (86); be careful not to dam-
age the Wires (20, 114) as you insert the Button
Bolts. Make sure that the Jam Nuts are resting in
the hexagonal holes in the Left Handlebar. Attach
the lower end of the Left Handlebar with an M8 x
38mm Button Bolt (105) and an M8 Jam Nut (86).
Then, press the tabs on the Handlebar Cap (127) into
the left Handlebar Cover (26).
Attach the Right Handlebar (23) in the same way.

9
25
25
96
2
7. Hold the halves of the Upper Handlebar Cover (25)
around the tube on the front of the Upright (2); be
careful not to damage the Wires (not shown).
Attach the Upper Handlebar Cover with an M4 x
12mm Round Head Screw (96).
7
8. Apply a liberal amount of grease to the long side of
each M8 x 79mm Bolt Set (65).
Identify the Left Pedal (10), which has a notch near
the right side. Place the Left Pedal on the Left Pedal
Leg (4). Have a second person hold the bracket on
the left Upper Body Leg (31) inside of the bracket on
the Left Pedal Leg, and hold a Wheel (28) inside of
the bracket on the left Upper Body Leg.
Align the indicated holes, and attach the Left Pedal
(10), the left Upper Body Leg (31), and the Wheel (28)
to the Left Pedal Leg (4) with an M8 x 79mm Bolt Set
(65). Attach the rear of the Left Pedal to the Left Pedal
Leg with two M8 x 54mm Button Screws (83) and two
M8 Split Washers (130)..
Repeat this step on the right side of the elliptical exer-
ciser.
See step 4. Tighten the two M10 x 108mm Button
Screws (70).
4
10
5
83
130
65 28
Notch
8
65
31
Holes
Grease

10
11. Make sure that all parts of the elliptical exerciser are properly tightened. Cover the floor beneath the
elliptical exerciser to protect the floor from damage. Note: Some extra hardware may be left over.
10. Plug the Power Cord (116) into the Power Socket
(117) at the rear of the elliptical exerciser.
116
117
10
9. Have another person hold the Console (17) near the
Upright (2).
Connect the Upper Wire Harness (115) to the wire
harness on the Console (17). Connect the Pulse
Extension Wire (114) to the pulse wire on the
Console. Next, locate the two ground wires that are
attached with a screw to the Upright (2). Connect the
ground wires to the two smallest wires on the
Console.
Carefully insert all excess wiring up into the Console
(17) and down into the Upright (2). Attach the Console
to the Upright with four M4 x 16mm Screws (98).
(Note: The Screws may be shipped in the console
box.) Be careful to avoid pinching the wires.
17
Ground
Wires
2
98
115
114
9Do not pinch
the wires
during this step