Promac PBD-1830V User manual

Metal Lathe
Metalldrehbank
Tour à métaux
06-2017
PBD-1830V
Schweiz / Suisse
JPW (TOOL) AG
Tämperlistrasse 5
CH-8117 Fällanden Switzerland
www.promac.ch
France
TOOL France / PROMAC
57, rue du Bois Chaland, Z.I. du Bois Chaland
case postale 2935 FR-91029 Evry Cedex
www.promac.fr



CE‐ConformityDeclaration
CE‐Konformitätserklärung
DéclarationdeConformitéCE

Product/Produkt/Produit:
Metallathe/Metalldrehbank/Touràmétaux
PBD‐1830V

Brand/Marke/Marque:
PROMAC
Manufacturer/Hersteller/Fabricant:
JPW(Tool)AG,Tämperlistrasse5,CH‐8117Fällanden
Schweiz/Suisse/Switzerland

Weherebydeclarethatthisproductcomplieswiththeregulations
Wirerklärenhiermit,dassdiesesProduktderfolgendenRichtlinieentspricht
Parlaprésente,nousdéclaronsqueceproduitcorrespondauxdirectivessuivantes
2006/42/EC
MachineryDirective
Maschinenrichtlinie
DirectiveMachines
2014/30/EU
electromagneticcompatibility
elektromagnetischeVerträglichkeit
compatibilitéélectromagnétique
designedinconsiderationofthestandards
undentsprechendfolgenderzusätzlicherNormenentwickeltwurde
etétédéveloppédanslerespectdesnormescomplémentairessuivantes
ENISO12100:2010
ENISO23125:2015
EN60204‐1:2006/AC2010
EN61000‐6‐2:2005
EN61000‐6‐4:2007/A1:2011

ResponsiblefortheDocumentation/Dokumentations‐Verantwortung/ResponsabilitédeDocumentation:
HansjörgMeier
HeadProduct‐Mgmt./LeiterProdukt‐Mgmt./Resp.GestiondesProduits
JPW(Tool)AG


2017‐03‐06AlainSchmid,GeneralManager
JPW(Tool)AG,Tämperlistrasse5,CH‐8117Fällanden
Schweiz/Suisse/Switzerland




3
ENOperatingInstructions(Original)
1.0AboutthisManual
ThismanualisprovidedbyPROMAC,coveringthesafeoperationandmaintenanceproceduresforaPROMACModelPBD‐
1830V Metal Lathe. This manual contains instructions on installation, safety precautions, general operating procedures,
maintenanceinstructionsandpartsbreakdown.Themachinehasbeendesignedandconstructedtoprovideconsistent,long‐
termoperationifusedinaccordancewiththeinstructionsassetforthinthisdocument.
Retainthismanualforfuturereference.Ifthemachinetransfersownership,themanualshouldaccompanyit.

2.0TableofContents
Section Page
1.0 Aboutthismanual...........................................................................................................................................3
2.0 Tableofcontents.............................................................................................................................................3
3.0 Importantsafetyinstructions......................................................................................................................4~6
 3.1 Designateduseandlimitationstouse....................................................................................................6
 3.2 Remaininghazards..................................................................................................................................6
4.0 Specifications...............................................................................................................................................7~8
5.0 Machinedescription........................................................................................................................................9
6.0 Setupandassembly.......................................................................................................................................10
 6.1 Unpackingandcleanup........................................................................................................................10
 6.2 Shippingcontents..................................................................................................................................10
 6.3 Assembly...............................................................................................................................................10
 6.4 Initiallubrication...................................................................................................................................10
 6.5 Installation.............................................................................................................................................10
7.0 Electricalconnections..............................................................................................................................10~11
 7.1 Groundinginstructions..........................................................................................................................10
 7.2 Extensioncords.....................................................................................................................................11
8.0 Adjustments.............................................................................................................................................11~13
 8.1 Spindlespeedrangeselection...............................................................................................................11
 8.2 Changegearsetup.................................................................................................................................11
 8.3 Taperturningwithtailstock..................................................................................................................12
 8.4 Taperturningwithtopslide..................................................................................................................12
 8.5 Threejawuniversalchuck.....................................................................................................................12
 8.6 Fourjawindependentchuck.................................................................................................................13
 8.7 Livecentre.............................................................................................................................................13
 8.8 Steadyrestandfollowrest...................................................................................................................13
9.0 Operatingcontrols.........................................................................................................................................14
10.0 Machineoperation..................................................................................................................................14~16
 10.1 Cuttingexecution..................................................................................................................................14
10.2 Chucking................................................................................................................................................14
10.3 CuttingToolSetup.................................................................................................................................15
10.4 Recommendedspindlespeeds.............................................................................................................15
10.5 Manualturning......................................................................................................................................15
10.6 Turningwithautofeed..........................................................................................................................15
10.7 Threadcutting.......................................................................................................................................16
10.8 Drillingoperation..................................................................................................................................16
11.0 Usermaintenance..........................................................................................................................................16
 11.1Lubrication.............................................................................................................................................16
12.0 Troubleshooting............................................................................................................................................17
13.0 Environmentalprotection.............................................................................................................................17
14.0 Availableaccessories.....................................................................................................................................17
15.0 Replacementparts...................................................................................................................................18~27
16.0 Wiringdiagrams.......................................................................................................................................28~29

3.0IMPORTANTSAFETY
INSTRUCTIONS
READALLINSTRUCTIONSBEFOREUSINGTHISLATHE.
–Toreduceriskofinjury:
1. Read and understand entire owner’s manual before
attemptingassemblyoroperationofthismachine.
2. Read and understand the warnings posted on the
machineandinthismanual.
3. Replace warning labels if they become obscured or
removed.
4. Thismachineisdesignedandintendedforusebyproperly
trained and experienced personnel only. If you are not
familiarwiththeproperandsafeoperationofametal
lathe, do not use until proper training and knowledge
havebeenobtained.
5. Donotusethismachineforotherthanitsintendeduse.If
usedforotherpurposes,JETdisclaimsanyrealorimplied
warranty and holds itself harmless from any injury that
mayresultfromthatuse.
6. Alwayswearapprovedsafetyglassesorfaceshieldwhile
usingthismachine.(Everydayeyeglassesonlyhaveimpact
resistantlenses;theyarenotsafetyglasses.)
7. Beforeoperatingthismachine,removetie,rings,watches
andotherjewellery, and roll sleevesuppastthe elbows.
Remove loose clothing and confine long hair. Non‐slip
footwear or anti‐skid floor strips are recommended. Do
notweargloves.
8. Wearhearingprotection(plugsormuffs)duringextended
periodsofoperation.
9. Some dust created by sawing may contain chemicals
knowntocausecancer,birthdefectsorother
reproductive harm. Some examples of these chemicals
are:
 Leadfromleadbasedpaint.
 Crystalline silica from bricks, cement and other
masonryproducts.
 Arsenic and chromium from chemically treated
lumber.
Yourriskofexposurevaries,dependingonhowoftenyou
dothistypeofwork.Toreduceyourexposuretothese
chemicals, work in a well‐ventilated area and work with
approved safety equipment, such as face or dust masks
that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the
influenceofdrugs,alcoholoranymedication.
11. MakecertaintheswitchisintheOFF position before
connectingthemachinetothepowersupply.Turnoffall
controlsbeforeunplugging.
12. Makecertainthemachineisproperlygrounded.Connect
to a properly grounded outlet only. See Grounding
instructions.
13. Make all machine adjustments or maintenance with the
machineunpluggedfromthepowersource.
14. Removeadjustingkeysandwrenches.Formahabitof
checking to see that keys and adjusting wrenches are
removedfromthemachinebeforeturningiton.
15. Keepsafetyguardsinplaceatalltimeswhenthemachine
is in use. If removed for maintenance purposes, use
extremecautionandreplacetheguardsimmediatelyafter
maintenanceiscomplete.
16. Checkdamagedparts.Beforefurtheruseofthemachine,
aguardorotherpartthatisdamagedshouldbecarefully
checked to determine that it will operate properly and
perform its intended function. Check for alignment of
movingparts,bindingofmovingparts,breakageofparts,
mounting and any other conditions that may affect its
operation.A guard orother partthat is damaged should
beproperlyrepairedorreplaced.
17. Provide for adequate space surrounding work area and
non‐glare,overheadlighting.
18. Keeptheflooraroundthemachinecleanandfreeofscrap
material,oilandgrease.
19. Keep visitors a safe distance from the work area. Keep
childrenaway.
20. Make your workshop child proof with padlocks, master
switchesorbyremovingstarterkeys.
21. Give your work undivided attention. Looking around,
carrying on a conversation and “horse‐play” are careless
actsthatcanresultinseriousinjury.
22. Keep an ergonomic body position. Maintain a balanced
stanceatalltimessothatyoudonotfallorleanagainst
thechuckorothermovingparts.Donotoverreachoruse
excessiveforcetoperformanymachineoperation.
23. Usetherighttoolatthecorrectspeedandfeedrate.Do
notforceatoolorattachmenttodoajobforwhichitwas
not designed. The right tool will do the job better and
safer.
24. Themachineisintendedforindooruse.Toreducetherisk
ofelectricshock,donotuseoutdoorsoronwetsurfaces.
25. Donothandleplugormachinewithwethands.
26. Userecommendedaccessories;improperaccessoriesmay
behazardous.
27. Maintain tools with care. Keep tools sharp and clean for
the best and safest performance. Follow instructions for
lubricatingandchangingaccessories.
28. Turn off machine and disconnect from power before
cleaning.Useabrush or compressedairtoremovechips
ordebris;donotusebarehands.
29. Donotstandonthemachine.Seriousinjurycouldoccurif
themachinetipsover.
30. Never leave the machine running unattended. Turn the
poweroffanddonotleavethemachineuntilitcomesto
acompletestop.
31. Remove loose items and unnecessary work pieces from
theareabeforestartingthemachine.
32. Pullthemainsplugifthemachineisnotinuse.
33. Makesuretheworkpieceissecurelyclamped.

5
Familiarizeyourselfwiththefollowingsafetynoticesusedinthismanual:
WARNING:Thismeansthatifprecautionsarenotheeded,itmayresultinserious,orpossiblyevenfatal,injury.
CAUTION:Thismeansthatifprecautionsarenotheeded,itmayresultinminorinjuryand/orpossiblemachine
damage.

SAVETHESEINSTRUCTIONS
WARNING:
Thesesymbolsblowadvisethatyoufollowthecorrectsafetyprocedureswhenusingthismachine.


 Readandunderstandtheentireuser
 manualbeforeattemptingassemblyor
 machineoperation.



 Alwayswearapprovedworkingoutfit
 Wearsafetygoggles.
 Wearearprotection.


 Alwaysweartheapprovedworkingoutfit
 Wearsafetyshoes.
 Removetie,rings,watches,jewellery.
 Rollupsleevesaboveelbows.
 Removealllooseclothingandconfine
longhair


 Makeallmachineadjustmentsor
 maintenancewiththemachineunplugged
fromthepowersource.





Anyworkpiecestockextendingtherear
 endoftheheadstockmustbecovered
 onitsentirelength.Highdangerofinjury


 Donotoperatethismachineunderthe
 influenceofdrugs,alcoholormedication



 Donotweargloveswhileoperatingthis
 machine




  Connectionandrepairworkonthe
  electricalinstallationmaybecarriedoutby
  aqualifiedelectricianonly.



  Neverreachintothemachinewhileitis
  operatingorrunningdown.





6
3.1Designateduseandlimitationstouse
Themachineisdesignedforturninganddrillingmachinablemetalandplasticmaterialsonly.
Theworkpiecemustallowtosafelybeloaded,supportedandclamped.
Themachineisintendedforindooruse.TheprotectionratingoftheelectricalinstallationisIP54.
Toavoidtipping,themachinemustbebolteddownwithtwoanchorbolts.
Ifusedforotherpurposes,PROMACdisclaimsanyrealorimpliedwarrantyandholdsitselfharmlessfromanyinjurythatmayresult
fromthatuse.
WARNING:
Themachineisnotsuitableformachiningmagnesium…highdangertofire!
Neverplaceyourfingersinapositionwheretheycouldcontactanyrotatingpartsorchips.
Checkthesaveclampingoftheworkpiecebeforestartingthemachine.
Don’texceedtheclampingrangeofthechuck.
Workpieceslongerthan3timesthechuckingdiameterneedtobesupportedbythetailstockorasteadyrest.
Avoidsmallchuckingdiametersatbigturningdiameters.Avoidshortchuckinglengthsandsmallchuckingcontact.
Donotexceedthemaxspeedoftheworkholdingdevice.
Usetherighttoolatthecorrectspeedandfeedrate.Donotforceatoolorattachmenttodoajobforwhichitwasnotdesigned.The
righttoolwilldothejobbetterandmoresafely.
Userecommendedaccessories;improperaccessoriesmaybehazardous.
Maintaintoolswithcare.Keepcuttingtoolssharpandcleanforthebestandsafestperformance.
Followinstructionsforlubricatingandchangingaccessories.
Donotattempttoadjustorremovetoolsduringoperation.
Neverstoparotatingchuckorworkpiecewithyourhands.
Chooseasmallspindlespeedwhenworkingunbalancedworkpiecesandforthreadingandtappingoperations.
Anyworkpiecestockextendingtherearendoftheheadstockmustbecoveredonitsentirelength.Highdangerofinjury!
Longworkpiecesmayneedasteadyrestsupport.Alongandthinworkpiececansuddenlybendathighspeedrotation.
Nevermovethetailstockortailstockquillwhilethemachineisrunning.
Removecuttingchipswiththeaidofanappropriatechiphookwhenthemachineisatastandstillonly.
Measurementsandadjustmentsmaybecarriedoutwhenthemachineisatastandstillonly.
Maintenanceandrepairworkmayonlybecarriedoutafterthemachineisprotectedagainstaccidentalstarting,pullthemainsplug.
Removelooseitemsandunnecessaryworkpiecesfromtheareabeforestartingthemachine.
Rotateworkpiecebyhandbeforeapplyingpower.Uselowestspeedwhenstartingnewworkpiece.
Tightenalllocksbeforeoperating.

3.2Remaininghazards
Whenusingthemachineaccordingtoregulationssomeremaininghazardsmaystillexist.
Therotatingworkpieceandchuckcancauseinjury.
Thrownandhotworkpiecesandcuttingchipscanleadtoinjury.
Chipsandnoisecanbehealthhazards.Besuretowearpersonalprotectiongearsuchassafetygogglesandearprotection.
Theuseofincorrectmainssupplyoradamagedpowercordcanleadtoinjuriescausedbyelectricity.
Whenopeningtheelectricalcabinet,thegrid‐feedingvoltagepersists.Thereforepayattentioneverytimeyouenterit.


7
4.0Specifications
Modelnumber............................................................................................................................................................................PBD‐1830V
Stocknumber…………………………………………………………………….......................................................................................................PBD‐1830V

Motorandelectricals:
 Motortype……………………………………………………................................................................................................DC‐motor,variablespeed
 Motorpower.................................................................................................................................................................................0.6kW
 Powersupply................................................................................................................................................................1~230V,PE,50Hz
 Protectionclass.................................................................................................................................................................................IP54
 Listedloadamps...............................................................................................................................................................................2.2A

Capacities:
 Centreheight.................................................................................................................................................................................90mm
 Swingoverbed............................................................................................................................................................................180mm
 Swingovercrossslide..................................................................................................................................................................110mm
 DistancebetweenCentres...........................................................................................................................................................300mm

Spindle:
 Spindlenosemounting.............................................................................................cylindricalmount(Ø100mm,Ø72mm,Ø84x3xØ9)
 Spindlebore...................................................................................................................................................................................21mm
 Spindletaper.....................................................................................................................................................................................MT3
 Numberofspindlespeeds...........................................................................................................................................................variable
 Rangeofspindlespeeds...............................................................................................................................50~1250&100~2500/min

Tailstock:
 Tailstockramtravel.......................................................................................................................................................................50mm
 Tailstocktaper...................................................................................................................................................................................MT2

ToolSlide:
 Crossslidetravel............................................................................................................................................................................85mm
 Topslidetravel..............................................................................................................................................................................75mm
 Toolsizemax...........................................................................................................................................................................10x10mm
 Leadscrewpitch..............................................................................................................................................................................2mm
 Longitudinalfeed...................................................................................................................................................(2x)0,1&0.2mm/rev
 Metricthreads....................................................................................................................................................(14x)0.25~3.0mm/rev
 Inchthreads.....................................................................................................................................................................(12x)8~44TPI

Materials:
 Headstock,tailstock,slides.........................................................................................................................................................Castiron
 Spindlebearings...........................................................................................................................Taperrollerbearings,qualitylevelP5

 Soundemissioninidle1.....................................................................................................................................................73.4dB(LpA)
 Soundemissionduringcutting1........................................................................................................................................78.3dB(LpA)
1Soundemissionmeasuredin1mdistance,1.6maboveground.Thespecifiedvaluesareemissionlevelsandarenotnecessarilytobe
seenassafeoperatinglevels.Asworkplaceconditionsvary,thisinformationisintendedtoallowtheusertomakeabetterestimation
ofthehazardsandrisksinvolvedonly.

DimensionsandWeights:
 Overalldimensions,assembled(WxDxH)...............................................................................................................800x460x40mm
 Shippingdimensions(WxDxH).............................................................................................................................820x480x510mm
 Netweight(approximate)...............................................................................................................................................................65kg
 Shippingweight(approximate).......................................................................................................................................................75kg

L=length;W=width;H=height;D=depth

Thespecificationsinthismanualwerecurrentattimeofpublication,butbecauseofourpolicyofcontinuousimprovement,JETreserves
therighttochangespecificationsatanytimeandwithoutpriornotice,withoutincurringobligations.






8
4.1Spindlenosemounting:


Figure4‐1:Spindlenosemounting

4.2Anchorboltholepattern:

Figure4‐2:LatheBedanchorboltpattern
WARNING:
Toavoidtipping,themachinemustbebolteddownwithtwoanchorbolts(notprovided).




9
5.0MachineDescription



Figure5‐1:Machinedescription

 A.............................................Changegearquadrant
 B..............................................................Pulleycover
 C................................................................Headstock
 D...........................................Chuckandchuckguard
 E...................................Toolpostandtoolpostguard
 F....................................................................Topslide
 G...........................................................CarriageLock
 H...................................................................Tailstock
 I.............................................................Splashguard
 J..................................................................Lathebed
 K................................................................Leadscrew
 L...................................................................Chiptray
 M.....................................................................Apron



Figure5‐2:Machinedescription

 N.............................................SpindlepowerON/OFF
 O..........................................Spindleforward/reverse
 P......................................Variablespeedselectknob
 Q........................................................EmergencyStop
 R................................................Spindlespeeddisplay
 S....................................................Apronhandwheel
 T.............................................Crossslidehandwheel
 U...............................................Topslidehandwheel
 V...........................................................Half‐nutlever
 W.....................................Topslidetaperadjustment

Figure5‐3Machinedescription



10
6.0SetupandAssembly
WARNING:
Readandunderstandtheentirecontentsofthismanual
beforeattemptingassemblyoroperation.Failuretocomply
maycauseseriousinjury.
6.1Unpackingandcleanup
Removeallcontentsfromshippingcrateandcomparepartsto
thecontentslistinthismanual.Ifshippingdamageoranypart
shortages are identified, contact your distributor. Do not
discardcrateorpackingmaterialuntildrillpressisassembled
andrunningsatisfactorily.
Cleanallrustprotectedsurfaceswithkeroseneoralight
solvent.Donotuselacquerthinner,paintthinnerorgasoline,
asthesecandamageplasticcomponentsandpaintedsurfaces.
6.2Shippingcontents
1 Machine
1 Cabinetstand
1 Coolantfacility
1 Machinelamp
1 100mm3‐jawuniversalchuck
1 100mm4‐jawindependentchuck
1 Chuckguard
1 4‐waytoolpost
1 Toolpostguard
1 Setofchangegears
1 MT3fixedcentre
1 MT2fixedcentre
1 Steadyrest
1 Followrest
1 Operatingtoolsintoolbox
1 Oilcan
1 Operatinginstructionsandpartsmanual

6.3Assembly
Themachinecomescompletelyassembled.
Installthedrivebelt(V‐belt).
Inspectthatallfastenersaretight.

6.4Initiallubrication
Themachinemustbeservicedatalllubricationpointsbeforeitis
placedintoservice(seechapter11.1forlubrication).

6.5Installation
Unboltthelathefromtheshippingcratebottom.
Useheavydutyfibrebeltforliftingthemachineoffthepallet.
Warning:
Themachineisheavy(75kg)!
Assurethesufficientloadcapacityandproperconditionofyour
liftingdevices.
Neverstepunderneathsuspendedloads.
Toavoidtipping,themachinemustbebolteddownwithtwo
anchorbolts(notprovided).
Toavoidtwistingthebed,makesurethesetupsurfaceis
absolutelyflatandlevel.
Loosenanchorbolts,shimandtightenboltsifneeded.
Themachinemustbeleveltobeaccurate!

7.0ElectricalConnections
WARNING:
Allelectricalconnectionsmustbedonebyaqualified
electricianincompliancewithalllocalcodesandordinances.
Failuretocomplymayresultinseriousinjury.
The PBD‐1830V Metal Lathes are rated at 1~230V, PE, 50Hz
power supply. The machines come with a plug designed for
useonacircuitwithagroundedoutlet.
Mainsconnectionandanyextensioncordsandplugsused
mustcomplywiththeinformationonthemachinelicense
plate.
Themainsconnectionmusthavea16Asurge‐prooffuse.
OnlyuseextensioncordsmarkedH07RN‐F,withwires1,5mm2
ormore.
Thetotallengthofcordmaynotexceed18Meter
Powercordsandplugsmustbefreefromdefects.
Connectionsandrepairstotheelectricalequipmentmayonly
becarriedoutbyqualifiedelectricians.
Themachineisequippedwith1.8mpowercordandplug.
Beforeconnectingtopowersource,besuremainswitchisin
offposition.

7.1Groundinginstructions
Thistoolmust be grounded.In the event ofamalfunction or
breakdown, grounding provides a path of least resistance for
electriccurrenttoreducetheriskofelectricshock.Thistoolis
equipped with an electric cord having an equipment‐
groundingconductorandagroundingplug.Theplugmustbe
inserted into an appropriate outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
WARNING:
Improperconnectionoftheequipment‐groundingconductor
canresultinariskofelectricshock.Checkwithaqualified
electricianorservicepersonifyouareindoubtastowhether

11
theoutletisproperlygrounded.Donotmodifytheplug
providedwiththetool.
The green/yellow conductor is the equipment‐grounding
conductor.Ifrepairorreplacementoftheelectriccordorplug
is necessary, do not connect the equipment‐grounding
conductortoaliveterminal.
Useonly3‐wireextensioncordswithgroundingplugs.
Repairorreplacedamagedorworncordimmediately.
7.2Extensioncords
Theuseofextensioncordsisdiscouraged;trytoposition
machines near the power source. If an extension cord is
necessary,makesureitisingoodcondition.
Anundersizedcordwillcauseadropinlinevoltageresultingin
lossofpowerandoverheating.
OnlyuseextensioncordsmarkedH07RN‐F,withwires1,5mm2
ormore.
Thetotallengthofcordmaynotexceed18Meter
Extensioncordsandplugsmustbefreefromdefects.


8.0Adjustments
8.1Changingspindlespeedrange
Thespeedsofthelathearecontrolledbythevariablespeed
selectknob(W, Fig5‐2)aswellastheposition of thebelton
thepulleys(Fig8‐1).

Figure8‐1:Spindlespeedrangesetup

A.........50~1250RPM..........formaximumtorque.
B..........100~2500RPM........formaximumspeed.

Removethepulleycover(C,Fig5‐1)tochangethebelt
position.

8.2Changegearsetup
Removethepulleycover.
Therotationalspeedoftheleadscrew,andhencetherateof
feedofthecuttingtool,isdeterminedbythegear
configurationandbythefeedspeedselectlever(R,Fig5‐2).
Assemblethegearswithdesiredsetup(Fig8‐2)

Figure8‐2:Changegearsetup
Adjustgearstomeshwithupperandlowergear.
Placing ordinary paper in between gears helps to adjust for
correctgearspacing(…removethepaperafterwards!).
Reinstallthepulleycover.


12
8.3Taperturningwithtailstock
Mounttheworkpiecefittedwiththedrivedogbetween
centres.Thedrivedogisdrivenbythefaceplate.
Lubricatethetailstockcentrewithgreaseto prevent tip from
overheating.

Figure8‐3:Taperturningbetweencentres
Toturnataper,offsetthetailstock,loosenthelockingscrews
(Z,Fig8‐3)andusescrews(Y)toadjust.
After taper turning, the tailstock must be returned to its
originalposition.Turnatestpieceandadjustuntilthemachine
turnsaperfectcylinder.

8.4Taperturningwithtopslide
Byanglingthetopslide,tapersmaybeturned.
Loosenhexsocketboltswith4mmallenwrench(W,Fig8‐4)
androtatethetopslideaccordingtothegraduatedscale.

Figure8‐4:Taperturningwithtopslide
8.5Threejawuniversalchuck
Withthisuniversalchuck,cylindrical,triangularandhexagonal
stockmaybeclamped(Fig8‐5).
Figure8‐5:Threejawuniversalchuck
Toholdbigdiameterstock,asetofODchuckjawsissupplied.
Thejawsneedtobeinsertedtothechuckinthecorrectorder.
UseMolykotePasteG(oradequategrease)tolubricatethe
jaws.

8.6Fourjawindependentchuck(Optional)
This chuck has four independently adjustable chuck jaws (Fig
8‐6).
These permit the holding of square and asymmetrical pieces
andenablesaccurateconcentricset‐upofcylindricalpieces.
Figure8‐6:Fourjawindependentchuck


13
8.7Livecentre(Optional)
Thelivecentre(Fig8‐7)ismountedinballbearings.
Itsuseishighlyrecommendedforspeedsabove500RPM.
Figure8‐7:Livecentre
Toejectthelivecentre,fullyretractthetailstockquill.


8.8Steadyrestandfollowrest
The rests prevent flexing of long and thin work pieces under
pressurefromthetool.
Thesteadyrest(Fig8‐8)servesasa support forlongershafts
andensuresasafeandchatterfreeoperation.
Figure8‐8:Steadyrest

The follow rest (Fig 8‐9) is mounted on the carriage and
followsthemovementofthetool.
Figure8‐9:Followrest

Setthefingers(2)snugbutnotoverlytight.
Lubricatethefingerstopreventprematurewear.


 

14
9.0OperatingControls
RefertoFigure9‐1:
 N...........................................SpindlepowerON/OFF
 O..........................................Spindleforward/reverse
 P......................................Variablespeedselectknob
 Q......................................................EmergencyStop
 R................................................Spindlespeeddisplay


Figure9‐1:OperatingControls

10.0MachineOperation
10.1Cuttingexecution
Beforestartingthemachinechecktheproperchucking.
Close the chuck guard and pulley cover before you start the
machine.
Selectrunningdirection,forwardorreverse(O,Fig9‐1).
YoucanstartthemachinewiththegreenON‐button(N).
TheredOFF‐buttonstopsthemachine.
Thespeedcanbeadjustedwiththevariablespeedselectknob
(P).
Thespindlespeedwillbeshownonthedisplay(R).
Theemergencystopbutton(Q)stopsallmachinefunctions.
Turnemergencystopbuttonclockwisetoreset.

Unplugthemachineifnotinuse!
10.2Chucking
Donotexceedthemaxspeedoftheworkholdingdevice.
Jawteethandscrollmustalwaysbefullyengaged.Otherwise
chuckjawsmaybreakandflyoffinrotation(Fig10‐1).

Figure10‐1:Poorjawengagements
Avoidlongworkpieceextensions.Partsmaybend(Fig10‐2)or
flyoff(Fig10‐3).Usetailstockorresttosupport.

Figure10‐2:Workpiecetoolong

Figure10‐3:Workpiecetoolong
Avoid short clamping contact (A, Fig 10‐4) or clamping on a
minordiameter(B).Facelocateworkpieceforaddedsupport

Figure10‐4:Poorclamping

15
10.3CuttingToolSetup
The cutting angle is correct when the cutting edge is in line
with the centre axis of the work piece. Use the point of the
tailstockcentreasagaugeandshimsunderthetooltoobtain
thecorrectcentreheight(Fig10‐5).

Figure10‐5:Cuttingtoolsetup
Useaminimumoftwoscrewstoclampthecuttingtool.
Avoidlargetoolextensions.

10.4Recommendedspindlespeeds

ATTENTION:
Generallyspeaking,thesmallerthecutdiameter,thegreaterthe
RPMrequired.Softmaterialsrequirehigherspeeds;hardmetals
slowerspeeds.
Metalisusuallymachinedatslowerspeedsandcuttingoilis
applied.
Recommended speeds for cutting 10mm diameter, with HSS
tools(Highspeedsteeltools):
Plastic:..........................................................2500RPM
Aluminium:....................................................2500RPM
Brass:............................................................1000RPM
Castiron:.......................................................1000RPM
Mildsteel:........................................................800RPM
Highcarbonsteel:...........................................600RPM
Stainlesssteel:.................................................300RPM
Forcarbidetools(HM),5timeshigherspeedscanbechosen.

Forexample:
Turningmildsteelatadiameterof20mmallows
WithHSStool...................................................400RPM
Withcarbidetool...........................................2000RPM

10.5Manualturning
Aprontravel(S,Fig10‐6),crosstravel(T)andtopslidetravel
(U)canbeoperatedforlongitudinalandcrossfeeding.


Figure10‐6:Machinecontrols
Thecorrectfeeddependsonthematerialtobecut,thecutting
operation,thetypeoftool,therigidityoftheworkpiece
chucking,thedepthofcutandthedesiredsurfacequality.
Whenroughingbigdiametersreducethedepthofcut!

10.6Turningwithautofeed
Movethehalf‐nutlever(V,Fig10‐6)down,toengagethe
automaticlongitudinalfeed.Moveituptodisengage
Forexample:
Operation feedrate
Stockremoval..............................................0,2mm/rev
Finishingcut.................................................0 . 1 m m  / r e v 
NOTE:Twofeedratesareavailablewithdifferentchangegear
setup(Fig10‐7).

Figure10‐7:Availablefeedrates

16
10.7Threadcutting
Threading is performed in multiple passes with a threading
tool.
Eachdepthofcutshouldbeabout0,2mmandbecomelessfor
thefinishingpasses.
A)Tocutinchandmetricthreads
Set the machine up for the desired threading pitch (see
chapter8.2).
Selectthelowestpossiblespindlespeed.
Engagethehalvenut(V,Fig10‐6).
NOTE:Thehalvenutmuststayengagedduringtheentire
threadingprocess.
‐Setthetoolupforthethreadingpass.
‐Startthemotor.
‐Whenthetoolapproachestheendofcut,stopthemotorand
atthesametimebackthetoolout,sothatitclearsthethread
diameter.
‐Startthemotorinreversedirection,letthecuttingtooltravel
backtothestartingpoint.
Repeatthesestepsuntilyouhaveobtainedthedesiredresults.

B)Tocutmetricthreadswithpitch
0,25/0,4/0,5/1,0/2,0mm:
Thehalvenutcanbeopenedattheendofcut,ratherthanthe
motorbeingstoppedandreversed.

10.8Drillingoperation
UseadrillchuckwithMT2arbor(option)toclampcentredrills
andtwisteddrillsinthetailstock(Fig10‐8).

Figure10‐8:Drillingoperation
Forrecommendedspeedsrefertosection10.4
Toejectthedrillchuck,fullyretractthetailstockquill.


11.0User‐Maintenance
WARNING:
Beforeanyinterventiononthemachine,disconnectitfrom
electricalsupply,pullthemainsplug.Failuretocomplymay
causeseriousinjury.
Animportantsecurityfactoristhecleaningofthemachine,of
bed,carriageandslides,ofthefloorandthesurrounding
places.
Looseobjectscouldcomeintocontactwiththemovingchuck
orworkpiece,creatinghazards.
Emptythechiptrayregularly.
Replacethecoolantregularly,followmanufacturer’sadvice.
Checkthatboltsaretightandelectricalcordsareingood
condition.Ifanelectricalcordisworn,cut,ordamagedinany
way,haveitreplacedimmediately.

Motorbrushes:
Themotor brushesaredueto wear andneed tobereplaced
whenshorterthan12mm.
Setofbrushes:ArticleNo.PBD1830V‐103B

11.1Lubrication
Spindlebearingsarepre‐lubricatedandsealed,andrequireno
furtherlubrication.
Weeklyapplyoil:
DIN51502CGISOVG68
(e.g.BPMaccurat68,CastrolMagnaBD68,MobilVectra2)
1…oilballsonchangegearhubs
2…oilbedwayslightly
3…oiltailstockquilloverentirelength
4…oilleadscrewonentirelength
5…oilballonleadscrewbracket
6…oilballsontopslide
7…oilballsontailstock
8...oilballsoncarriage
9...oilballsonapron

Monthlyapplygrease:
DIN51807‐1nonslinginggrease
(e.g.BPL2,MobilgreaseSpecial).
10…greaseteethofchangegears
11…greaserackoverentirelength
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17
12.0Troubleshooting
Symptom PossibleCause Correction*
Lathewillnotstart.
Latheunpluggedfromwall,ormotor. Checkallplugconnections.
Fuseblown,orcircuitbreakertripped. Replacefuse,orresetcircuitbreaker.
Corddamaged. Replacecord.
Chuckguardnotclosed. Closechuckguard.
Pulleycoverremoved Installpulleycover
Lathedoesnotcomeupto
speed.
Extensioncordtoolightortoolong. Replacewithadequatesizeandlengthcord.
Lowcurrent. Contactaqualifiedelectrician.
Lathevibratesexcessively.
Baseonunevensurface. Locatelatheonevenfloor.
Lathenotboltedtothefloor Boltmachinetothefloor
Unbalancedworkpiece Reducespeed
Workpiecedeflection Improvechuckinglengthordiameter,support
ontailstockend
Tooldeflection Reducetoollength
Slidebacklash Adjustslides
Slidesrunningdry Lubricatewithoil
Dulltooltip Re‐sharpenorchangetool
Chiploadtoohigh Reducedepthofcutorfeed
Noisyoperation Drychangegearhubs. Lubricatewithoil.
Drychangegears Lubricatewithgrease.
Tooltipburns
Cuttingspeedtoohigh Reducespindlespeed
Dulltooltip. Re‐sharpenorchangetool
Drycutting. Usecoolant.
Feedingtooslowly. Increasefeedrate.
Machineturnsataper.
Tailstockalignmentisoffset. Aligntailstockposition.
Machinebedistwisted. Standsupportingsurfacemustbeflat.Shimif
needed
Workpiecedeflection. Reducedepthofcutorfeed
Drillchuckorarbordoesnot
stayinplace.
Dirt,grease,etc.onarbor,chuck,or
tailstockquill
Cleanallmatingsurfacesthoroughlywitha
cleaner‐degreaser.
*WARNING:Somecorrectionsmayrequireaqualifiedelectrician.
Table1
13.0EnvironmentalProtection
Protecttheenvironment.
Disposeallpackagingmaterialinanenvironmentalfriendlymanner.
Disposecoolantinanenvironmentallyfriendlymanner.
Yourappliancecontainsvaluablematerialswhichcanberecoveredorrecycled.Pleaseleaveitataspecializedinstitution.

14.0AvailableAccessories
RefertotheJETpricelist.

18
15.0ReplacementParts

PBD‐1830VAssemblyBreakdown‐1
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19

PBD‐1830VPartsListforBreakdown‐1
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
Index Part   
No. No. Description Size Qty.

101‐‐‐‐‐‐PBD1830V‐1...........................HEXAGONSOCKETHEADCAPSCREWDIN912.......M5×25.........................4
102‐‐‐‐‐‐PBD1830V‐2...........................SPLITWASHERDIN127...........................................5................................4
103‐‐‐‐‐‐PBD1830V‐103.......................D.C.MOTOR.................................................................................................1
‐‐‐‐‐‐‐‐‐‐‐PBD1830V‐103B.....................BrushforD.CMOTOR(notshown).............................................................2
104‐‐‐‐‐‐PBD1830V‐104.......................V‐BELTPULLEYENGINE...............................................................................1
105‐‐‐‐‐‐PBD1830V‐3...........................FEATHERKEY......................................................DIN6885‐A4×4×20.....1
106‐‐‐‐‐‐PBD1830V‐4...........................SETSCREWDIN915................................................M6×8.......................1
107‐‐‐‐‐‐PBD1830V‐107.......................SYNCHRONOUSBELT..............................................Gates5M‐365...........2
108‐‐‐‐‐‐PBD1830V‐108.......................SUPPORTINGPLATE.....................................................................................1
109‐‐‐‐‐‐PBD1830V‐5...........................DISK........................................................................8................................3
110‐‐‐‐‐‐PBD1830V‐6...........................HEXAGONSOCKETHEADCAPSCREWDIN912.......M8×20.......................3
111‐‐‐‐‐‐PBD1830V‐111.......................SLIDINGPAD................................................................................................1
112‐‐‐‐‐‐PBD1830V‐7...........................HEXAGONSOCKETHEADCAPSCREWDIN912.......M6×30.........................1
113‐‐‐‐‐‐PBD1830V‐113.......................THRUSTBEARING.........................................................................................1
114‐‐‐‐‐‐PBD1830V‐8...........................HEXAGONSOCKETHEADCAPSCREWDIN912.......M6×20.........................2
115‐‐‐‐‐‐PBD1830V‐115.......................AXIS..............................................................................................................1
116‐‐‐‐‐‐PBD1830V‐116.......................BEARINGBLOCK‐INTER‐MEDIATEWHEEL....................................................1
116‐1‐‐PBD1830V‐9...........................ALIGNMENTPIN......................................................4×22.............................1
117‐‐‐‐‐‐PBD1830V‐10.........................DISK.........................................................................8...................................1
118‐‐‐‐‐‐PBD1830V‐11.........................HEXAGONNUT........................................................M8................................3
119‐‐‐‐‐‐PBD1830V‐12.........................LOCKINGRING.........................................................DIN471‐8×0.8.............1
120‐‐‐‐‐‐PBD1830V‐120.......................COUNTERSHAFT...........................................................................................1
121‐‐‐‐‐‐PBD1830V‐121.......................DEEPGROOVEBALLBEARING.................................608‐RZ..........................2
122‐‐‐‐‐‐PBD1830V‐122.......................PULLEYCOUNTERSHAFT..............................................................................1
123‐‐‐‐‐‐PBD1830V‐13.........................LOCKINGRING.........................................................DIN471‐22×1..............1
124‐‐‐‐‐‐PBD1830V‐124.......................BOTTOMCOVER...........................................................................................1
125‐‐‐‐‐‐PBD1830V‐14.........................HEXAGONSOCKETHEADCAPSCREWDIN912.......M8×25.........................4
126.......PBD1830V‐15.........................DISK.........................................................................8...................................4
127.......PBD1830V‐16.........................NUT.........................................................................M5................................2
128.......PBD1830V‐17.........................DISK.........................................................................5...................................2
129.......PBD1830V‐18.........................HEXAGONSOCKETHEADCAPSCREWDIN912.......M8×25.........................2
130.......PBD1830V‐130.......................PROTECTIVECOVERCHANGEGEARWHEELS...............................................1
131.......PBD1830V‐19.........................NUT.........................................................................M10..............................2
132.......PBD1830V‐132.......................THREADEDBOLT.....................................................M10×80.......................2
133.......PBD1830V‐20.........................KNURLEDNUT.........................................................M10..............................2
134.......PBD1830V‐134.......................GROOVENUT..........................................................DIN1804‐M27×1‐w....2
135.......PBD1830V‐135.......................DRIVEPULLEY...............................................................................................1
136.......PBD1830V‐136.......................TOOTHEDWHEEL....................................................(Z=40)...........................1
137.......PBD1830V‐137.......................CONTACTPRESSURESLEEVE/COLLET..........................................................1
138.......PBD1830V‐138.......................BEARINGCOVER...........................................................................................2
139.......PBD1830V‐139.......................TAPEREDROLLERBEAR‐ING....................................30206/P5......................2
140.......PBD1830V‐140.......................BEARINGCOVER...........................................................................................2
141.......PBD1830V‐21.........................HEXAGONSOCKETHEADCAPSCREWDIN912.......M4×10.........................4
142.......PBD1830V‐142.......................FIXINGPLATEPROTEC‐TIVECOVERCHANGEWHEELS..................................2
143.......PBD1830V‐143.......................HOUSINGHEADSTOCK................................................................................1
144.......PBD1830V‐22.........................FEATHERKEY...........................................................DIN6885‐A3×3×15.....1
145.......PBD1830V‐145.......................SPINDLE........................................................................................................1
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20
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PBD‐1830VAssemblyBreakdown‐2
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