Pyxis ST-500 User manual

ST-500 Series User Manual [email protected] | [phone]

ST-500 Series Inline PTSA Sensors
User Manual
November 30, 2020
Rev. 3.02
Pyxis Lab, Inc.
1729 Majesc Dr. Suite 5
Lafayee, CO 80026 USA
www.pyxis-lab.com
© 2017 Pyxis Lab, Inc.
Pyxis Lab Proprietary and Condenal

Table of Contents
1 Introducon 2
2 Specicaons 2
3 Unpacking Instrument 3
3.1 StandardAccessories ..................................... 3
3.2 OponalAccessories ..................................... 3
4 Installaon 5
4.1 ST-500andST-500ROPiping ................................. 5
4.2 ST-500SSPiping ........................................ 6
4.3 Wiring............................................. 7
4.4 ConnecngviaBluetooth................................... 7
4.5 ConnecngviaUSB ...................................... 8
5 Setup and Calibraon with uPyxis® Mobile App 8
5.1 Download uPyxis® MobileApp................................ 8
5.2 Connecng to uPyxis® MobileApp.............................. 9
5.3 Calibraon Screen and Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.4 DiagnosisScreen ....................................... 11
5.5 DeviceInfoScreen....................................... 12
6 Setup and Calibraon with uPyxis® Desktop App 12
6.1 Install uPyxis® DesktopApp.................................. 12
6.2 Connecng to uPyxis® DesktopApp ............................. 13
6.3 InformaonScreen ...................................... 14
6.4 CalibraonScreen....................................... 14
6.5 DiagnosisScreen ....................................... 15
7 Outputs 15
7.1 4–20mAOutputSetup .................................... 15
7.2 Communicaon using Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8 Sensor Maintenance and Precauon 16
8.1 Methods to Cleaning the ST-500 Series Sensor . . . . . . . . . . . . . . . . . . . . . . . . 16
8.2 Storage ............................................ 17
9 Troubleshoong 17
10 Contact Us 17

Warranty Informaon
Condenality
The informaon contained in this manual may be condenal and proprietary and is the property of Pyxis
Lab, Inc. Informaon disclosed herein shall not be used to manufacture, construct, or otherwise reproduce
the goods described. Informaon disclosed herein shall not be disclosed to others or made public in any
manner without the express wrien consent of Pyxis Lab, Inc.
Standard Limited Warranty
Pyxis Lab warrants its products for defects in materials and workmanship. Pyxis Lab will, at its opon, repair
or replace instrument components that prove to be defecve with new or remanufactured components
(i.e., equivalent to new). The warranty set forth is exclusive and no other warranty, whether wrien or oral,
is expressed or implied.
Warranty Term
The Pyxis warranty term is thirteen (13) months ex-works. In no event shall the standard limited warranty
coverage extend beyond thirteen (13) months from original shipment date.
Warranty Service
Damaged or dysfunconal instruments may be returned to Pyxis for repair or replacement. In some in-
stances, replacement instruments may be available for short duraon loan or lease.
Pyxis warrants that any labor services provided shall conform to the reasonable standards of technical com-
petency and performance eecve at the me of delivery. All service intervenons are to be reviewed and
authorized as correct and complete at the compleon of the service by a customer representave, or des-
ignate. Pyxis warrants these services for 30 days aer the authorizaon and will correct any qualifying
deciency in labor provided that the labor service deciency is exactly related to the originang event. No
other remedy, other than the provision of labor services, may be applicable.
Repair components (parts and materials), but not consumables, provided during a repair, or purchased
individually, are warranted for 90 days ex-works for materials and workmanship. In no event will the in-
corporaon of a warranted repair component into an instrument extend the whole instrument’s warranty
beyond its original term.
Warranty Shipping
A Repair Authorizaon (RA) Number must be obtained from Pyxis Technical Support before any product can
be returned to the factory. Pyxis will pay freight charges to ship replacement or repaired products to the
customer. The customer shall pay freight charges for returning products to Pyxis. Any product returned to
the factory without an RA number will be returned to the customer. To receive an RMA you can generate a
request on our website at hps://pyxis-lab.com/request-tech-support/.
Pyxis Technical Support
Contact Pyxis Technical Support at [phone], [email protected], or by lling out a request for
support at hps://pyxis-lab.com/request-tech-support/.
ST-500 Series User Manual [email protected] | [phone]

1 Introducon
The Pyxis ST-500 Series inline uorometer sensor measures the concentraon of uorescence tracer PTSA
(pyrenetetrasulfonic acid) in water. The standard ST-001 Tee Assembly provided with each ST-500/ST-500RO
sensor, has two 3/4” female NPT ports and can be placed to an exisng 3/4” sample water line. Pyxis Lab
also oers 2” and 3” Tee formats for larger ow installaons. The 4–20mA current output of the ST-500 Se-
ries sensor can be connected to any controller that accepts an isolated or non-isolated 4–20mA input. The
ST-500 Series sensor is a smart device. In addion to measuring uorescence, the ST-500 Series sensor has
an extra photo-electric components that monitors the color and turbidity of the sample water. This extra
feature allows automac color and turbidity compensaon to eliminate interference commonly associated
with real-world waters.
The Pyxis ST-500 Series sensor has a short uidic channel and can be easily cleaned. The uidic and op-
cal arrangement of the ST-500 Series sensor is designed to overcome shortcomings associated with other
uorometers that have a distal sensor surface or a long, narrow uidic cell. Tradional inline uorometers
are suscepble to color, turbidity interference, and fouling, making them very dicult to properly clean.
The Pyxis ST-500 Series sensor uses a narrow wavelength band gallium phosphide photodiode and high
temperature-tolerant and humidity-resistant opcal lters. This combinaon greatly enhances the robust-
ness of the sensor. It can be operated under a wide range of ambient condions without the need of humid-
ity and temperature regulaon. The performance of the ST-500 Series sensor can be stable and consistent
for a long period of me.
2 Specicaons
Table 1. ST-500 Series Specicaons
Specicaon*ST-500 ST-500RO ST-500SS
P/N 50661 50669 50700
Range 0–300 ppb 0–40 ppb 0–300 ppb
Resoluon 0.01 ppb
Accuracy ±1% of reading
Calibraon Two-point calibraon against standard soluon
Outputs 4–20mA Analog Output, RS-485 Digital Output with Modbus protocol
Installaon
Custom tee assembly (P/N:
ST-001) with 3/4” FNPT socket
& threaded ports
Custom tee assembly (P/N:
ST-001) with 3/4” FNPT socket
& threaded ports
3/4” FNPT threaded ports
Cable Length 5  with IP67 connectors
Power Supply 22–26 VDC, 1 W
Dimension (L ×
Dia)†6.8 ×1.44 inch (172.7 ×36.6 mm)
Weight 0.37 lbs (170 g) 0.37 lbs (170 g) 2.5 lbs (1130 g)
Material CPVC CPVC 304 Stainless Steel
Operaonal
Temperature 40–120 °F (4–49 °C)
Storage
Temperature -4–140 °F (-20–60 °C)
Pressure Up to 100 psi (0.7 MPa) Up to 100 psi (0.7 MPa) Up to 290 psi (2.0 MPa) at 149
°F (65 °C)
ST-500 Series User Manual [email protected] | [phone]

Specicaon*ST-500 ST-500RO ST-500SS
Enclosure Rang IP67
Regulaon CE
*With Pyxis’s connuous improvement policy, these specicaons are subject to change without noce.
†See Figure 3 for ST-500SS dimensions.
3 Unpacking Instrument
Remove the instrument and accessories from the shipping container and inspect each item for any damage
that may have occurred during shipping. Verify that all accessory items are included. If any item is missing
or damaged, please contact Pyxis Lab Customer Service at [email protected].
3.1 Standard Accessories
• Tee Assembly 3/4” NPT (1x Tee, O-ring, and Nut) P/N: ST-001
*NOTE*ST-001 is not included for ST-500SS
• 7-Pin Female Adapter/Flying Leads Cable (2 ) P/N: MA-1100
• User Manual available online at hps://pyxis-lab.com/support/
3.2 Oponal Accessories
ST-500 Series User Manual [email protected] | [phone]

Figure 1.
Figure 2.
ST-500 Series User Manual [email protected] | [phone]

4 Installaon
4.1 ST-500 and ST-500RO Piping
The provided ST-001 Tee Assembly can be connected to a pipe system through the 3/4” female ports, either
socket or NPT threaded. To properly install the ST-500/ST-500RO sensor into the ST-001 Tee Assembly, follow
the steps below:
1. Insert the provided O-ring into the O-ring groove on the tee.
2. Insert the ST-500/ST-500RO sensor into the tee.
3. Tighten the tee nut onto the tee to form a water-ght, compression seal.
Figure 3. Dimension of the ST-500/ST-500RO and the ST-001 Tee Assembly (mm)
ST-500 Series User Manual [email protected] | [phone]

4.2 ST-500SS Piping
The ST-500SS sensor has 3/4” female NPT threaded ports on the sensor itself and therefore does not require
a custom tee assembly. It is recommended that two 3/4” NPT to 1/4” tubing adapters are used to connect
the sensor to the sampling system. Sample water entering the sensor must be cooled down to below 104
°F (40 °C). The sensor can be held by a 1.75-inch pipe clamp or mounted to a panel with four 1/4-28 bolts.
See Figure 3 for ST-500SS dimensions.
Figure 4. Dimension of the ST-500SS (inch)
ST-500 Series User Manual [email protected] | [phone]

4.3 Wiring
If the power ground terminal and the negave 4–20mA terminal in the controller are internally connected
(non-isolated 4–20mA input), it is unnecessary to connect the 4–20mA negave wire (green) to the 4–20mA
negave terminal in the controller. If a separate DC power supply other than that from the controller is used,
make sure that the output from the power supply is rated for 22–26 VDC @ 65mA.
*NOTE*The negave 24V power terminal (power ground) and the negave 4–20mA ter-
minal on the ST-500 Series sensor are internally connected.
Follow the wiring table below to connect the ST-500 Series sensor to a controller:
Table 2.
Wire Color Designaon
Red 24V +
Black 24V Power ground
White 4–20mA +
Green*4–20mA -
Blue RS-485 A
Yellow RS-485 B
Clear Shield, earth ground
*Internally connected to the power
ground
4.4 Connecng via Bluetooth
A Bluetooth adapter (P/N: MA-WB) can be used to connect a ST-500 Series sensor to a smart phone with the
uPyxis® Mobile App or a computer with a Bluetooth/USB Adapter (P/N: MA-NEB) and the uPyxis® Desktop
App.
Figure 5. Bluetooth connecon to ST-500 Series sensor
ST-500 Series User Manual [email protected] | [phone]

4.5 Connecng via USB
A USB-RS485 adapter (P/N: MA-485) can be used to connect a ST-500 Series sensor to a computer with the
uPyxis® Desktop App.
*NOTE*Using non-Pyxis USB-RS485 adapters may result in permanent damage of the ST-
500 Series sensor communicaon hardware.
Figure 6. USB connecon to ST-500 Series sensor
5 Setup and Calibraon with uPyxis® Mobile App
5.1 Download uPyxis® Mobile App
Download uPyxis® Mobile App from Apple App Store or Google Play.
Figure 7. uPyxis® Mobile App installaon
ST-500 Series User Manual [email protected] | [phone]

5.2 Connecng to uPyxis® Mobile App
Connect the ST-500 Series sensor to a mobile smart phone according to the following steps:
1. Open uPyxis® Mobile App.
2. On uPyxis® Mobile App, pull down to refresh the list of available Pyxis devices.
3. If the connecon is successful, the ST-500 Series and its Serial Number (SN) will be displayed (Figure
8).
4. Press on the ST-500 Series image.
Figure 8.
ST-500 Series User Manual [email protected] | [phone]

5.3 Calibraon Screen and Reading
When connected, the uPyxis® Mobile App will default to the Calibraon screen. From the Calibraon
screen, you can perform calibraons by pressing on Zero Calibraon,Slope Calibraon, and 4-20mA Span.
Follow the screen instrucons for each calibraon step.
Figure 9.
ST-500 Series User Manual [email protected] | [phone]

5.4 Diagnosis Screen
From the Diagnosis screen, you can check the diagnosis condion as well as Export & Upload. This feature
may be used for technical support when communicang with ser[email protected].
To preform a Cleanliness Check, rst select the Diagnosis Condion which denes the uid type that the
ST-500 Series sensor in currently measuring, then press Cleanliness Check. If the sensor is clean, a Clean
message will be shown. If the sensor is severely fouled, a Dirty message will be shown. In this case, follow
the procedure in the Methods to Cleaning the ST-500 Series Sensor secon of this manual.
Figure 10.
ST-500 Series User Manual [email protected] | [phone]

5.5 Device Info Screen
From the Device Info screen. You can name the Device or Product.
Figure 11.
6 Setup and Calibraon with uPyxis® Desktop App
6.1 Install uPyxis® Desktop App
Download the latest version of uPyxis® Desktop soware package from: hps://pyxis-lab.com/upyxis/ this
setup package will download and install the Microso.Net Framework 4.5 (if not previously installed on the
PC), the USB driver for the USB-Bluetooth adapter (MA-NEB), the USB-RS485 adapter (MA-485), and the
main uPyxis® Desktop applicaon. Double click the uPyxis.Setup.exe le to install.
Figure 12. uPyxis® Desktop App installaon
Click Install to start the installaon process. Follow the screen instrucons to complete the USB driver and
uPyxis® installaon.
ST-500 Series User Manual [email protected] | [phone]

6.2 Connecng to uPyxis® Desktop App
Connect the ST-500 Series sensor to a Windows computer using either a Bluetooth/USB adapter (P/N: MA-
NEB) or a USB-RS485 adapter (P/N: MA-485) according to the following steps:
1. Plug the Bluetooth/USB adapter or USB-RS485 adapter into a USB port in the computer.
2. Launch uPyxis® Desktop App.
3. On uPyxis® Desktop App, click Device →Connect via USB-Bluetooth or Connect via USB-RS485 (Fig-
ure 13).
4. If the connecon is successful, the ST-500 Series and its Serial Number (SN) will be displayed in the
le pane of the uPyxis® window.
*NOTE*Aer the sensor and Bluetooth is powered up, it may take up to 10 seconds for the
adapter to establish the wireless signal for communicaon.
Figure 13.
ST-500 Series User Manual [email protected] | [phone]

6.3 Informaon Screen
Once connected to the device, a picture of the device will appear on the top-le corner of the window and
the uPyxis® Desktop App will default to the Informaon screen. On the Informaon screen you can set the
informaon descripon for Device Name,Product Name, and Modbus Address, then click Apply Sengs
to save.
Figure 14.
6.4 Calibraon Screen
To calibrate the device, click on Calibraon. On the Calibraon screen there are three calibraon buons,
Zero Calibraon,Slope Calibraon, and 4-20mA Span. The screen also displays the reading of the device.
The reading refresh rate is every 4 seconds.
Figure 15.
ST-500 Series User Manual [email protected] | [phone]

6.5 Diagnosis Screen
Aer the device has been calibrated and installaon has been completed, to check diagnosis, click on Diag-
nosis. When in the Diagnosis screen you can view the Diagnosis Condion of the device. This feature may
be used for technical support when communicang with [email protected].
To preform a Cleanliness Check, rst select the Diagnosis Condion which denes the uid type that the
ST-500 Series sensor in currently measuring, then click Cleanliness Check. If the sensor is clean, a green
Clean message will be shown. If the sensor is severely fouled, a red Dirty message will be shown. In this
case, follow the procedure in the Methods to Cleaning the ST-500 Series Sensor secon of this manual.
Figure 16.
7 Outputs
7.1 4–20mA Output Setup
The 4–20mA output of the ST-500 and ST-500SS sensor is scaled as:
• PTSA:
–4 mA = 0 ppb
–20 mA = 300 ppb
The 4–20mA output of the ST-500RO sensor is scaled as:
• PTSA:
–4 mA = 0 ppb
–20 mA = 40 ppb
7.2 Communicaon using Modbus RTU
The ST-500 Series sensor is congured as a Modbus slave device. In addion to the ppb PTSA value, many
operaonal parameters, including warning and error messages, are available via a Modbus RTU connecon.
Contact Pyxis Lab Customer Service (ser[email protected]) for more informaon.
ST-500 Series User Manual [email protected] | [phone]

8 Sensor Maintenance and Precauon
The ST-500 Series sensor is designed to provide reliable and connuous PTSA readings even when installed
in moderately contaminated industrial cooling waters. Although the opcs are compensated for the eects
of moderate fouling, heavy fouling will prevent the light from reaching the sensor, resulng in low readings
and the potenal for product overfeed if the ST-500 Series sensor is used as part of an automated control
system. When used to control product dosing, it is suggested that the automaon system be congured
to provide backup to limit potenal product overfeed, for example by liming pump size or duraon, or by
alarming if the pumping rate exceeds a desired maximum limit.
The ST-500 Series sensor is designed to be easily removed, inspected, and cleaned if required. It is sug-
gested that the ST-500 Series sensor be checked for fouling and cleaned/calibrated on a monthly basis.
Heavily contaminated waters may require more frequent cleanings. Cleaner water sources with less con-
taminaon may not require cleaning for several months.
The need to clean the ST-500 Series sensor can be determined by the Cleanliness Check using either the uP-
yxis® Mobile App (see the Mobile Diagnosis Screen secon) or the uPyxis® Desktop App (see the Desktop
Diagnosis Screen secon).
8.1 Methods to Cleaning the ST-500 Series Sensor
Any equipment in contact with industrial cooling systems is subject to many potenal foulants and contam-
inants. Our inline sensor cleaning soluons below have been shown to remove most common foulants and
contaminants. A small, so bristle brush, Q-Tips coon swab, or so cloth may be used to safely clean the
sensor housing and the quartz opcal sensor channel. These components and more come with a Pyxis Lab
Inline Probe Cleaning Soluon Kit (P/N: SER-01) which can be purchased at our online E-Store hps://pyxis-
lab.com/product/st-series-probe-cleaning-kit/
Figure 17. Inline Probe Cleaning Soluon Kit
ST-500 Series User Manual [email protected] | [phone]

To clean the ST-500 Series sensor, soak the lower half of the sensor in 100 mL inline sensor cleaning soluon
for 30 minutes. Rinse the ST-500 Series sensor with dislled water and then check for the ashing blue light
inside the ST-500 Series sensor quartz tube. If the surface is not enrely clean, connue to soak the ST-500
Series sensor for an addional 30 minutes. Use the small, so bristle brush and Q-Tips coon swabs as
necessary to remove any remaining contaminants in the ST-500 Series sensor quartz tube.
8.2 Storage
Avoid long term storage at temperature over 100 °F. In an outdoor installaon, properly shield the ST-500
Series sensor from direct sunlight and precipitaon.
9 Troubleshoong
If the ST-500 Series sensor output signal is not stable and uctuates signicantly, make an addional ground
connecon — connect the clear (shield, earth ground) wire to a conductor that contacts the sample water
electrically such as a metal pipe adjacent to the ST-500 Series tee.
Carry out roune calibraon vericaon against a qualied PTSA standard. Aer properly cleaning the ST-
500 Series sensor, carry out the zero point calibraon with dislled water and slope calibraon using the
qualied PTSA standard. Pyxis Lab PTSA Standards can be purchased at our online E-Store hps://pyxis-
lab.com/product/ptsa-standards/
Figure 18. PTSA 100 Standard
10 Contact Us
Pyxis Lab, Inc
1729 Majesc Dr. Suite 5
Lafayee, CO 80026 USA
www.pyxis-lab.com
Phone: [phone]
Email: [email protected]
ST-500 Series User Manual [email protected] | [phone]