Quick DP Series User manual

REV 000A
DP Series
DP1_P 300 500
DP2_P 300 500 700 1000
DP3_P 700 1000
DP3 1500
VERTICAL WINDLASSES
EN - INSTALLATION AND USER'S MANUAL


DP Series EN
INDEX
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
1 - Information about the product 5
1.0 - Model code 5
1.1 - DP1 Technical Data 5
1.2 - DP2 Technical Data 6
1.3 - DP3 Technical Data 7
2 - Supply and equipment 8
2.0 - Standard supply and material included in the package 8
2.1 - Tools required for installation 8
2.2 - Recommended Quick®accessories not included 8
3 - Introduction 8
3.0 - Important notes 8
3.1 - Precautions 9
3.2- Precautions for the installer 9
4 - Installation 9
4.0 - Installation requirements 9
4.1 - Installation procedures 10
4.2 - Flange mounting 700W - 1000W 11
4.3 - Motorgearbox rotation 11
5 - Wiring diagram 12
5.0 - Example of connection DP1-DP2 P 300W - 500W 12
5.1 - Example of connection DP2 P 700W - 1000W / DP3 1500W 13
6 - Cautions & Use 14
6.0 - Important cautions 14
6.1 - Clutch use 14
6.2 - Troubleshooting 15
7 - Maintenance 15
8 - Product disposal 15
9 - List of components DP1 16
10 - List of components DP2 17
11 - List of components DP3 18
12 - List of motorgearbox components 19
13 - Spare parts 21
14 - Dimensions 23


DP Series EN
DP1 P 3 12 D
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
5
1 - Information about the product
1.0 - Model code
VOLTAGE (V)
SERIES NAME
POWER
(W)
DRUM (D)
NO DRUM (-)
GEARBOX:
TECHNOPOLYMER (P)
ALUMINIUM (A)
1.1 - DP1 Technical Data
MODELS DP1 P - / D DP1 P HI SPEED (6)
MODEL POWER 300W 500W 500W
Motor voltage 12V 12V 24V 12V 24V
Maximum instantaneous pull 370 kg (815.7 lb) 660 kg (1455.0 lb) 600 kg (1322.8 lb)
Maximum work load 120 kg (264.5 lb) 200 kg (440.9 lb) 220 kg (485.0 lb) 170 kg (374.8 lb) 200 kg (440.9 lb)
Work load 40 kg (88.2 lb) 65 kg
(143.3 lb)
70 kg
(154.3 lb)
65 kg
(143.3 lb)
70 kg
(154.3 lb)
Current consumption at work load (1) 60 A 80 A 40 A 100 A 50 A
Maximum recovery speed (2) 26.3 m/min
(86.3 ft/min)
25.2 m/min
(83.0 ft/min)
39.0 m/min
(128.0 ft/min)
Recovery speed at work load (2) 22.5 m/min
(73.8 ft/min)
18.5 m/min
(60.7 ft/min)
19.3 m/min
(63.3 ft/min)
28.5 m/min
(93.5 ft/min)
28.0 m/min
(91.8 ft/min)
Minimum motor cable cross section (3) 16 mm²
(AWG5)
10 mm²
(AWG7)
25 mm²
(AWG3)
10 mm²
(AWG7)
Circuit breaker (4) 50 A 60 A 40 A 80 A 40 A
Deck thickness (5) 20 ÷ 30 mm (25/32” ÷ 1” 3/16)
Weight-model without drum 8.3 Kg (18.3 lb)
Weight-model with drum 9.3 Kg (20.5 lb)
(1) After an initial period of use.
(2) Measurements taken with a gypsy for 6 mm chain
(3) Minimum recommended value for total length L= <20 m.
Determine the cable cross section according to the length of the wiring.
(4) Withspeciccircuitbreakerfordirectcurrent(DC)anddelayedcircuitbreaker(thermal-magneticorhydraulic-magnetic).
(5) On request, shafts and studs can be supplied for greater deck thicknesses.
(6) Only on request.
GYPSY (*) 6 mm 1/4”
Chain size 6mm 6mm 1/4”
DIN 766 ISO BBB
(*) For gypsy codes, see the exploded drawing on page 16
BEFORE USING THE WINDLASS READ THESE INSTRUCTIONS CAREFULLY.
IF IN DOUBT, CONTACT YOUR NEAREST “QUICK®” DEALER.
QUICK®RESERVES THE RIGHT TO MODIFY THE TECHNICAL CHARACTERISTICS OF THE EQUIPMENT AND THE CONTENTS OF THIS MANUAL WITHOUT
PRIOR NOTICE. IN CASE OF DISCORDANCE OR ERRORS IN TRANSLATION BETWEEN THE TRANSLATED VERSION AND THE ORIGINAL TEXT IN THE ITALIAN
LANGUAGE, REFERENCE WILL BE MADE TO THE ITALIAN TEXT.

DP Series
EN
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
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1 - Information about the product
1.2 - DP2 Technical Data
MODELS DP2 P - / D HI SPEED (6)
MODEL POWER 300W 500W 500W
Motor voltage 12V 12V 24V 12V 24V
Maximum instantaneous pull 370 kg (815.7 lb) 660 kg (1455.0 lb) 600 kg (1322.8 lb)
Maximum work load 120 kg (264.5 lb) 200 kg (440.9 lb) 220 kg (485.0 lb) 170 kg (374.8 lb) 200 kg (440.9 lb)
Work load 40 kg (88.2 lb) 65 kg (143.3 lb) 70 kg (154.3 lb) 65 kg (143.3 lb) 70 kg (154.3 lb)
Current consumption at work load (1) 65 A 80 A 40 A 100 A 50 A
Maximum recovery speed (2) 29.2 (m/min)
(95.8 ft/min)
28.9 (m/min)
(94.8 ft/min)
28.2 (m/min)
(92.5 ft/min)
43.0 (m/min)
(141.1 ft/min)
42.5 (m/min)
(139.4 ft/min)
Recovery speed at work load (2) 24.4 m/min
(73.8 ft/min)
24.3 m/min
(60.7 ft/min)
24.1 m/min
(63.3 ft/min)
34.5 m/min
(93.5 ft/min)
35 m/min
(91.8 ft/min)
Minimum motor cable cross
section (3)
16 mm² (AWG5) 10 mm² (AWG7) 25 mm² (AWG3) 10 mm² (AWG7)
Circuit breaker (4) 50 A 60 A 40 A 80 A 40 A
Deck thickness (5) 25 ÷ 50 mm (63/64” ÷ 1” 31/32)
Weight-model without drum 9.0 Kg (19.8 lb)
Weight-model with drum 9.8 Kg (21.6 lb)
MODELS DP2 P - / D
MODEL POWER 700W 1000W
Motor voltage 12V 24V 12V 24V
Maximum instantaneous pull 680 kg (1499 lb) 930 kg (2050 lb)
Maximum work load 300 kg (661 lb) 320 kg (705 lb) 420 kg (925 lb) 480 kg (1058 lb)
Work load 100 kg (220 lb) 170 kg (235 lb) 140 kg (308 lb) 160 kg (352 lb)
Current consumption at work load (1) 95 A 50 A 130 A 75 A
Maximum recovery speed (2) 22.6 m/min
(74.15 ft/min)
25.3 m/min
(83.0 ft/min)
31.2 m/min
(102.4 ft/min)
30.1 m/min
(98.8 ft/min)
Recovery speed at
work load (2)
11.6 m/min
(38 ft/min)
14.4 m/min
(47.2 ft/min)
16.5 m/min
(54 ft/min)
19.1 m/min
(62.6 ft/min)
Minimum motor cable cross
section (3)
25 mm2
(AWG3)
10 mm²
(AWG7)
35 mm²
(AWG3)
16 mm²
(AWG7)
Circuit breaker (4) 50 A 40 A 80 A 50 A
Deck thickness (5) 25 ÷ 50 mm (63/64” ÷ 1” 31/32)
Weight-model without drum 12.8 Kg (28.2 lb) 14.2 Kg (31.3 lb)
Weight-model with drum 13.7 Kg (30.2 lb) 15.1 Kg (33.3 lb)
(1) After an initial period of use.
(2) Measurements taken with a gypsy for 6 mm chain
(3) Minimum recommended value for total length L= <20 m.
Determine the cable cross section according to the length of the wiring.
(4)Withspeciccircuitbreakerfordirectcurrent(DC)anddelayedcircuitbreaker(thermal-magneticorhydraulic-magnetic).
(5) On request, shafts and studs can be supplied for greater deck thicknesses.
(6) Only on request.
GYPSY (*) 6 mm 7 mm - 1/4” 8 mm 5/6”
Chain size 6mm 6mm 7 mm 7 mm 1/4” 1/4” 8 mm 8 mm 5/6”
DIN 766 ISO DIN 766 ISO G4 BBB DIN 766 ISO G4
Rope size* 1/2” 1/2” 1/2” 1/2” 1/2”
(*) For gypsy codes, see the exploded drawing on page 17.

DP Series EN
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1.3 - DP3 Technical Data
MODELS DP3 P - / D
MODEL POWER 700W 1000W
Motor voltage 12V 24V 12V 24V
Maximum instantaneous pull 850 kg (1873.9 lb) 1000 kg (2204.6 lb)
Maximum work load 250 kg (551.1 lb) 300 kg (661.4 lb) 370 kg (815.7 lb) 450 kg (992 lb)
Work load 80 kg (176.4 lb) 100 kg (220.5 lb) 120 kg (264.5 lb) 150 kg (330.7 lb)
Current consumption at work
load (1) 90 A 55 A 140 A 80 A
Maximum recovery speed (2) 27.4 m/min (89.9 ft/min) 26.4 m/min (86.6 ft/min) 39.6 m/min (129.9 ft/min) 40.9 m/min (134.2 ft/min)
Recovery speed at work load (2) 14.4 m/min (47.2 ft/min) 14.8 m/min (48.5 ft/min) 20.4 m/min (66.9 ft/min) 21.4 m/min (70.2 ft/min)
Minimum motor cable cross
section (3)
25 mm² (AWG3) 10 mm² (AWG7) 35 mm² (AWG2) 16 mm² (AWG5)
Circuit breaker (4) 50 A 40 A 80 A 50 A
Deck thickness (5) 25 ÷ 50 mm (63/64” ÷ 1” 31/32)
Weight-model without drum 16.4 Kg (36 lb) 17.4 Kg (38 lb)
Weight-model with drum 18.4 Kg (40 lb) 19.4 Kg (42.2 lb)
MODELS DP3 - / D
MODEL POWER 1500W
Motor voltage 12V 24V
Maximum instantaneous pull 1100 Kg (2425.1 lb)
Maximum work load 470 kg (1036.2 lb) 540 kg (1190.5 lb)
Work load 160 Kg (352.7 lb) 180 kg (396.8 lb)
Current consumption at work load (1) 155 A 85 A
Maximum recovery speed (2) 29.2 m/min (95.8 ft/min) 29.7 m/min (97.4 ft/min)
Recovery speed at work load (2) 16.3 (53.5 ft/min) 19.0 (62.3 ft/min)
Minimum motor cable cross section (3) 50 mm² (AWG0) 25 mm² (AWG7)
Circuit breaker (4) 100 A 50 A
Deck thickness (5) 30 ÷ 50 mm (1” 3/16” ÷ 1” 31/32)
Weight-model without drum 21.3 Kg (46 lb)
Weight-model with drum 23.2 Kg (51 lb)
(1) After an initial period of use.
(2) Measurements taken with a gypsy for 8 mm chain
(3) Minimum recommended value for total length L= <20 m.
Determine the cable cross section according to the length of the wiring.
(4)Withspeciccircuitbreakerfordirectcurrent(DC)anddelayedcircuitbreaker(thermal-magneticorhydraulic-magnetic).
(5) On request, shafts and studs can be supplied for greater deck thicknesses.
GYPSY (*) 8 mm - 5/16” 10 mm- 3/8”
Chain size 8 mm 8 mm 5/16” 5/16” 10mm 3/8”
DIN 766 ISO G4 BBB ISO (P.30) G4
Rope size* 1/2” (12.7 mm) - 9/16” (14.2 mm) - 5/8” (15.8 mm) 5/8” (15.8 mm)
*The values in the table apply to the combination of rope and chain according to the Quick®system, we do not guarantee the
correct operation with other anchor-rode types.
1 - Information about the product

DP Series
EN
DP Series
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
8
2 - Supply and equipment
2.0 - Standard supply and material included in the package
• Windlass (top+gearmotor)
• Reversing contactor box for DP1/DP2 300-500W
• Contactor box for DP2/DP3 700-1000W
• Base gasket
• Lever
• Screws for assembly, top/gearmotor
• Installation and user’s manual, Warranty
• Drilling template
2.1 - Tools required for installation
DP1
• Drill with bit: Ø 9 mm (23/64”) and Ø 11 mm (7/16”)
• Hole saw Ø 46 mm (1” 13/16) and Ø 62 mm (2” 7/16)
• Hex wrench: 13 mm
DP2
• Drill with bit: Ø 9 mm (23/64”) and Ø 11 mm (7/16”)
• Hole saw Ø 51 mm (2”) and Ø 64 mm (2” 1/2)
• Hex wrench: 13 mm
DP3
• Drill with bit: Ø 9 mm (23/64”) and Ø 16 mm (5/8”)
• Hole saw: Ø 65 mm (2”9/16) and Ø 67 mm (2”5/8)
• Hex wrench: 13 mm
2.2 - Recommended Quick®accessories not included
• Controls for control board (WCS 820 - WCS B - WCS 830)
• Waterproof push-button panel (HRC 1002)
• Foot switch (900)
• Hydraulic-magnetic circuit breaker (WCB)
•Anchor chain counter (CHC 1103 - CHC 1203 - QNC CHC)
•Control system via RRC radio (R02 - P02 - H02)
3 - Introduction
BEFORE USING THE PRODUCT, PLEASE READ THIS USER’S MANUAL CAREFULLY. IF IN DOUBT, PLEASE CONSULT YOUR QUICK® DEALER.
3.0 - Important notes
This manual features Warning and/or Caution symbols that are important for safety.
Please follow the instructions provided.
Warning symbol indicating
dangerous situations.
Caution symbol to prevent direct or
indirect damage to the product.
Thismanualprovidesboatmanufacturersandnauticalequipmentinstallerswithinstructionsonhowtoassemblethespecied
Quick® product and operate it correctly.

EN
DP Series
DP Series
Max 10°
2A1A 3A 4A
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
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3 - Introduction
3.1 - Precautions
Quick®windlasses are designed and manufactured to weigh the anchor.
• Do not use these products for any other type of operation.
• Quick®shall not be held liable for direct or indirect damage caused by improper use of the product.
• The windlass is not designed to support loads generated in particular weather conditions (storm).
• Operate the product from a position where it is possible to supervise the work area.
• Always deactivate the windlass when not being used.
• Make sure that there are no bathers nearby before dropping the anchor.
• The splice between the rope and the chain must be tightly woven for the rope to slide easily into the gypsy shape.
For any problem or request, feel free to contact Quick® Technical Service.
• For improved safety, we recommend installing at least two controls to operate the windlass in case one is
damaged.
• We recommend the use of Quick®switch as motor safety device.
• Secure the chain with a retainer before sailing off.
• The reversing contactor box must be installed in a position protected from any water entry.
• Aftercompletingtheanchorage,securethechaintoxedpointssuchaschainstopperorbollard.
• To prevent accidental releases, the anchor must be secured. The windlass must not be used as sole securing
device.
• Isolatethewindlassfromtheelectricalsystemduringnavigationandsecuretheropetoaxedpointoftheboat.
• This equipment is not intended for use by people (including children) with reduced physical, sensory or mental
capabilities.
3.2- Precautions for the installer
CARRY OUT THE INSTALLATION IN GOOD LIGHTING CONDITIONS.
It is advisable to wear suitable clothing and personal protective equipment (PPE).
The product is not suitable for installation in potentially explosive environments and/or atmospheres.
Installationandsubsequentinspectionorrepairworkmustonlybecarriedoutbyqualiedpersonnel.
CARRY OUT INSTALLATION/MAINTENANCE WORK MAKING SURE THAT THE PRODUCT IS DISCONNECTED
FROM THE ELECTRICAL SYSTEM.
Quick®accepts no responsibility for inadequate connection of users to the electrical system and inadequate safety
of the electrical system.
4 - Installation
4.0 - Installation requirements
A ROLLER ALIGNMENT
Thewindlassmustbepositionedbyaligningthegypsywiththebowroller(g.1A / 2A).
Precise alignment of the windlass is essential for the correct operation of the product.
Apositivechaintiltofupto10°isallowed(g.2A).
Anexcessivenegativetiltofthechaincouldinterferewiththewindlassbase(g.3A / 4A).

DP Series
EN
B
5°
1C
A
B
C
2C
P
A
I
N
T
Nm
8÷10
45°
40 cm (16”)
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4 - Installation
4.1 - Installation procedures
AIdentify the ideal position and drill the holes using the drilling template supplied.
BRemovetheexcessmaterialfromtherope/chainpassagehole,nishitandsmoothitwithaspecicproduct(marinepaint,
epoxy resin or gel) ensuring the free passage of the chain.
CPosition the upper section inserting the gasket between the deck and the base, and connect it to the lower section inserting
theshaftintothegearbox.Fixthewindlassbyscrewingthenutsontothexingstuds.
Connect the supply cables from the windlass to the reversing contactor unit.
STUD
B DECK LEVEL
Ensure that the upper and lower surfaces of the deck are as
parallel as possible. If this is not the case, compensate the
differenceappropriately(g.B).
A lack of parallelism could result in a loss of motor power.
Thedeckthicknessmustbeincludedamongthegureslisted
in the table.
In case of different thickness, please contact your Quick®
dealer.
C PEAK DEPTH AND BOW ROLLER HEIGHT
Theremustbenoobstaclestothepassageofcables,ropeandchainunderdeck(g.1C).
Insufcientdepthofthepeakcouldcausechainjamming(g.2C).
Apositivetiltofthechaininrelationtothedecklevelofupto5°isallowed(g.1C).
Anexcessivenegativetiltofthechaincouldinterferewiththewindlassbase(g.2C).
Max
5 mm (3/6”)
GASKET
FLANGE GASKET
TOP GEARBOX
NUT
GROWER

DP Series EN
180°
AA
B
C
D
C
D
B
Nm 3÷4,5
Nm 3÷4,5 Nm 3÷4,5
Nm 3÷4,5
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
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4 - Installation
4.2 - Flange mounting DPSeries 700W - 1000W
Flange AcanbexedonbothsidesofgearboxB.
Mode 2
Mode 1
Visible
QUICK Logo
QUICK Logo
branded below
To change from mode 1to mode 2unscrew screws Cand Dand separate the two parts Aand B, turn gearbox Bby 180° and
reassemble it with screws Cand D.
The two modes allow greater versatility
in mounting the motorgearbox,
while maintaining the same overall
dimensions.
85mm
85mm
141,5mm
Max
141,5mm
Max
4.3 - Motorgearbox rotation
It is possible to rotate the motorgearbox every 45° in relation to the base of the windlass. Possible motorgearbox positions:
Motorgearbox 300/500W Motorgearbox 700/1000W Motorgearbox 1500W
Mode 1
Mode 2 Mode 1
Mode 2
45°
45°
45°
45°
90°
90°
90°
90°
90°
45°
45°
90°
90°
90°
45° 45°
90°
90°
45°
45°
90°
90°
90°

DP Series
EN
-
+
WCS 830
WINDLASSCONTROL SWITCH
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
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5 - Wiring diagram
WINDLASS
MOTOR
BATTERY
HYDRAULIC
MAGNETIC
SWITCH WCB
(SEE TABLE
ON PAGE 4)
REVERSING
CONTACTOR BOX
T6415-12 (12V)
T6415-24 (24V)
FOOT-OPERATED SWITCHES MOD. 900U E 900D
BLACK
BROWN
BLUE
FUSE
4A (12V)
2A (24V)
BROWN
BLACK
BLUE
CA2
A1
L1
L2 L3
L4
L5
RRC R02 RECEIVER
POCKET-SIZE RRC P02
PUSH-BUTTON PANEL RRC H02
PANEL
CHAIN-COUNTER
CHC 1203 - QNC CHC
CONTROLS FOR CONTROL
BOARD WCS 820 - WCS
B - WCS 830
CHAIN-COUNTER
PUSH-BUTTON
PANEL CHC 1103
RRC REMOTE RADIO CONTROLS
TRANSMITTERS
5.0 - Example of connection DP1-DP2 P 300W - 500W
with recommended Quick®accessories for the operation of the windlass
MULTI-PURPOSE
PUSH-BUTTON PANEL
HRC 1002
L = L1 + L2 + L3 + L4 + L5

DP Series EN
-
+
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
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5 - Wiring diagram
WINDLASS
CONTACTOR BOX
T6315-12 (12V)
T6315-24 (24V)
FOOT-OPERATED SWITCHES MOD. 900U E 900D
BLACK
BROWN
BLUE
FUSE
4A (12V)
2A (24V)
RRC R02 RECEIVER
POCKET-SIZE RRC P02 PUSH-
BUTTON PANEL RRC H02
PANEL CHAIN-COUNTER
CHC 1203 - QNC CHC
CONTROLS FOR CONTROL
BOARD WCS 820 - WCS
B - WCS 830
CHAIN-COUNTER
PUSH-BUTTON PANEL
CHC 1103
RRC REMOTE RADIO CONTROLS
WCS 830
WINDLASSCONTROL SWITCH
TRANSMITTERS
MULTI-PURPOSE
PUSH-BUTTON
PANEL
HRC 1002
5.1 - Example of connection DP2 P 700W - 1000W / DP3 1500W
with recommended Quick®accessories for the operation of the windlass
MOTOR
BROWN
BLACK
BLUE
L1
L2 L3
L3
L4
A2
A1
C
L = L1 + L2 + L3 + L4

DP Series
EN
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6 - Cautions & Use
6.0 - Important cautions
• Stay clear of chains, ropes and gypsy.
• Operate the windlass from a position where it is possible to supervise the work area
• Make sure the electric motor is not powered when the windlass is used manually (even when using the handle to
disengage the clutch), because people with windlass remote controls (remote push-button panel or radio control)
might accidentally operate it.
• Secure the chain with a retainer before sailing off.
• DO NOT operate the windlass by using the electrical power when the handle is inserted in the drum or into the
gypsy cover.
• Quick® recommends using a suitable power fuse/thermal-magnetic/hydraulic-magnetic protection for the motor
used, to protect the motor from overheating or short circuits.
• The circuit breaker can be used to isolate the windlass control circuit, thus avoiding accidental activation.
6.1 - Clutch use
The clutch (B) provides a link between the gypsy and the main shaft (A). The clutch can be released (disengagement) by using
handle (C) which, when inserted into bush (D) of the drum or into the gypsy cover (6), must be turned counter-clockwise.
The clutch will be re-engaged by turning it clockwise.
RE-ENGAGED
DISENGAGEMENT
D
C
B
A
WEIGHING THE ANCHOR
ATurn on the boat engine.
BMake sure the clutch is engaged and remove the handle.
CPress the UP button on the control provided.
Check the upward movement of the chain for the last few meters in order to avoid damage to the bow.
CASTING THE ANCHOR
The anchor can be cast by using the electrical controls or manually.
Manually
The clutch must be disengaged allowing the gypsy to revolve and letting the chain or rope fall into the water.
To slow down the chain, the handle must be turned counter-clockwise.
Electrically
To cast the anchor by using the electrical power, press the DOWN button on the control provided.
In this manner, anchor casting is under control and the chain unwinds evenly.
Inordertoavoidanystressonthewindlassoncetheboatisanchored,fastenthechainorsecureittoarmholdwith
a rope.

DP Series EN
DP Series
DP Series
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
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6 - Cautions & Use
6.2 - Troubleshooting
If the windlass stops and the hydraulic magnetic (or thermal magnetic*) switch has not tripped, wait a few seconds and try
again (avoid keeping the button pressed).
If the hydraulic magnetic switch, has tripped, reset it and wait a few minutes before weighing anchor once again.
If, after a number of attempts, the windlass is still blocked, we suggest to move the boat to release the anchor.
7 - Maintenance
WARNING: make sure the electrical power to the motor is switched off when working manually on the windlass.
Carefully remove the chain from the gypsy or the rope from the drum.
Quick® windlasses are made of materials resistant to the marine environment: it is essential, in any case, to periodically
remove salt deposits that form on the external surfaces to avoid corrosion and consequently damage to the device.
Thoroughly wash the surfaces and parts where salt can deposit with fresh water.
Once a year, disassemble the gypsy and the drum according to the following sequence:
Drum version
• Use the handle (1) to loosen the bush (2); pull off the drum (3)
• Remove the top clutch cone (9)
• Open the chain guide cover (16)
• Undo the retaining screws (20) to remove the chain stripper (21)
• Remove the gypsy (10)
• Remove the bottom clutch cone (9)
No-drum version
• Use the handle (1) to remove the gypsy cover (6)
• Remove the top clutch cone (9)
• Open the chain guide cover (16)
• Undo the retaining screws (20) to remove the chain stripper (21)
• Remove the gypsy (10)
• Remove the bottom clutch cone (9)
Clean all the parts removed to avoid corrosion, and grease (with marine grease) the shaft thread and the gypsy where the
clutch cones rest.
Remove any oxide deposits from the terminals of the electric motor and the reversing contactor unit; grease them.
Ifrequired,windlassmustbedisassembledbyqualiedpersonnel.
Make sure that the gearmotor is cold before disassembling it.
The disposal must be carried out according to the regulations of the place where the work is carried out.
8 - Product disposal
Aswithinstallation,attheendofthisproductlife,dismantlingmustbecarriedoutbyqualiedpersonnel.
This product is made up of various materials, some can be recycled and others must be suitably disposed of; enquire about the
recycling or disposal systems provided for by local regulations for this product category.
Some parts of the product may contain pollutants or hazardous substances that, if dispersed, may be harmful to the
environment and human health.
As indicated by the symbol on the side, it is forbidden to dispose of this product as domestic waste.
Separate the products for disposal in accordance with the regulations in force in your area or return the product
to the seller when purchasing a new equivalent product. Local regulations may impose severe penalties for the
improper disposal of this product.

DP Series
EN
10
11
12
13
14
13
9
9
31
30
1
2
3
6
10
21
22
11
15
12
13
14
7
8
5
5
5
4
13
9
9
16
24
25
27
29
28
20
17
18
23
26
19
15
32
33
34
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
16
9 - List of components DP1
NO. NAME
1 STRAIGHT WINDLASS LEVER - NYLON
2 BUSH
3 DRUM
4 SHAFT DP1 D
5 KEY
6 GYPSY COVER
7 ALBERO DP1
8 KEY
9 CLUTCH CONE DP1
10 GYPSY 500W
11 OIL SEAL
12 INTERNAL SNAP RING
13 EXTERNAL SNAP RING
14 BEARING
15 OIL SEAL
16 CHAIN GUIDE COVER DP1
17 PLASTIC CHAIN PIPE DP1
18 SCREW
19 SCREW
20 SCREW
21 CHAIN STRIPPER DP1 STAINLESS STEEL
22 PIN
23 SCREW
24 BASE COVER DP1 STAINLESS STEEL
25 COVER INSERT DP1 PLASTIC
26 NUT
27 NUT
28 BASE DP1 ANODIZED ALUM.
29 GASKET
30 SENSOR
31 STUD
32 WASHER
33 SERRATED WASHER
34 NUT

DP Series EN
38
41
39
40
24
34
36
37
35
31
32
30
2020
2121
22
22
11
12
13
13
14
15
16171819
1
2
5
9
4
7
6
25
33
28
29
26
27
8
10
3
23
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
17
NO. NAME
1 CURVED WINDLASS LEVER 700-1000W
2 STRAIGHT WINDLASS LEVER 300-500W
3 CHROMED DRUM BUSH DP2
4 DRUM - 800W
5 GYPSY COVER
6 TOP CLUTCH CONE
7 COMPLETE GYPSY DP2
8 BOTTOM CLUTCH CONE
9 SCREW
10 SHAPED WASHER
11 OIL SEAL
12 INTERNAL SNAP RING
13 EXTERNAL SNAP RING
14 BEARING
15 OIL SEAL
16 SHAFT DP2 700/1000W
17 SHAFT DP2 D 700/1000W
18 SHAFT DP2 300/500W
19 SHAFT DP2 D 300/500W
20 KEY
21 KEY
22 KEY
23 CHAIN GUIDE COVER DP2
24 CHAIN PIPE INSERT DP2 PLASTIC
25 SCREW
26 PRESSURE LEVER SPRING
27 PRESSURE LEVER DP2
28 CYLINDRICAL PIN
29 SCREW
30 SCREW
31 SCREW
32 CHAIN PIPE SERIES DP2 PLASTIC
33 SCREW
34 BASE COVER SERIES DP2 STAINLESS STEEL
35 COVER INSERT DP2 PLASTIC
36 WINDLASS GASKET DP2
37 CYLINDRICAL REED SENSOR
38 STUD
39 WASHER
40 SERRATED WASHER
41 NUT
10 - List of components DP2

DP Series
EN
11
12
13
14
13
15
16
1
2
27
25
31
20
19
3
4
18
17
24
17
9
5
23 22
21
28
26
30 29
32
33
38
39
35
35
34
40
36
37
7
8
10
6
41
42
43
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
18
11 - List of components DP3
NO. NAME
1CURVED WINDLASS LEVER
2 O-RING
3 CHROMED DRUM BUSH DP3
4 DRUM 1000W
5 GYPSY COVER
6 TOP CONE
7 GYPSY
8 BOTTOM CONE
9 SCREW
10 SHAPED WASHER
11 OIL SEAL
12 INTERNAL SNAP RING
13 EXTERNAL SNAP RING
14 BEARING
15 ALBERO DP3
16 OIL SEAL
17 KEY
18 SHAFT DP3 D
19 CHAIN GUIDE COVER
20 SCREW
21 SCREW
22 CHAIN PIPE INSERT
23 PRESSURE LEVER SPRING
24 PRESSURE LEVER
25 CYLINDRICAL PIN
26 SCREW
27 SCREW
28 SCREW
29 SCREW
30 CHAIN PIPE SERIES DP3
31 SCREW
32 BASE COVER DP3
33 COVER INSERT DP3
34 ROUND BASE DP3
35 NUT
36 NUT
37 NUT
38 GASKET/TEMPLATE DPR
39 SENSOR
40 STUD
41 WASHER
42 SERRATED WASHER
43 NUT

DP Series EN
8
9
10
11
12
13 11
14
5
7
6
3
1
2
4
9
8
10
7
11
6
5
4
12
1
2
3
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
19
12 - List of motorgearbox components
MOTORGEARBOX 700/1000W DP2 P - DP3 P
MOTORGEARBOX 300/500W DP1 P - DP2 P
POS NAME
1GEARBOX FLANGE GASKET TOP TG50
2 GEARBOX - QUICK TG50 1000W
3 WASHER
4 SELF-LOCKING NUT
5 O-RING
6 KEY
7A MOTOR 700W 12V
7B MOTOR 1000W 12V
7C MOTOR 700W 24V
7D MOTOR 1000W 24V
8A CARTER 700W
8B CARTER 1000W
9 TERMINAL BOARD GASKET 700/1000W
10 TERMINAL BOARD COVER 700/1000W
11 SCREW
12 BOTTOM GASKET 700/1000W
13 BOTTOM COVER 700/1000W
14 CABLE GLAND
POS NAME
1GEARBOX FLANGE GASKET TOP TG40
2A GEARBOX - QUICK TG40 500W
2B GEARBOX - QUICK TG40 500W HS
3 SCREW
4 MOTORGEARBOX GASKET
5 KEY
6A MOTOR 3000W 12V
6B MOTOR 500W 12V
6C MOTOR 500W 24V
7 FLANGE GASKET
8 MOTOR CASING 300/500W
9 MOTOR POLE GASKET 300/500W
10 BOTTOM COVER ELECTRIC MOTOR 300/500W
11 SCREW

DP Series
EN
5
1
6
7
4
2
3
8
9
13
14
11
10
15
12
QUICK DPSeries INSTALLATION AND USER’S MANUAL - REV000A
20
12 - List of motorgearbox components
MOTORGEARBOX 1500W DP3
POS NAME
1GEARBOX FLANGE GASKET TOP TG60
2 WASHER
3 SELF-LOCKING NUT
4 O-RING
5 GEARBOX - QUICK TG70 1500W
6 KEY
7A MOTOR 1500W 12V
7A MOTOR 1500W 24V
8 MOTOR CASING 1000/1400W
9 TERMINAL BOARD GASKET
10 TERMINAL BOARD COVER
11 SCREW
12 SCREW
13 BOTTOM GASKET
14 BOTTOM COVER
15 CABLE GLAND
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