RADWAG WPY User manual

User Manual
of WPY scales
Manual number:
ITKU-58-08-10-12-A
MANUFACTURER OF ELECTRONIC
WEIGHING INSTRUMENTS
RADWAG Wagi Elektroniczne, 26–600 Radom, Bracka 28, POLAND
Phone [phone], fax. [phone]
expor[email protected]
www.radwag.com

2
OCTOBER 2012

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Table OF CONTENTS
1. INTENDED USE..................................................................................................................................................7
2. PRECAUTIONARY MEASURES .......................................................................................................................7
3. WARRANTY CONDITIONS................................................................................................................................7
4. UNPACKING AND MOUNTING.........................................................................................................................8
4.1. Scales of WPY/C series ................................................................................................................................ 8
4.2. Scales of WPY/D series ................................................................................................................................ 9
5. SCALE STRUCTURE.........................................................................................................................................9
5.1. Main dimensions ........................................................................................................................................... 9
5.1.1. Scales of WPY/C series .................................................................................................................. 9
5.1.2. Scales of WPY/D series ................................................................................................................11
5.2. Description of connectors ...........................................................................................................................12
5.2.1. Connectors’ description in PUE 7 .................................................................................................12
5.2.2. Connectors’ description in PUE 7P ...............................................................................................12
5.2.3. Description of glands PUE 7P .......................................................................................................12
5.2.4. Connector with RS232 and I/O......................................................................................................13
6. GETTING STARTED ........................................................................................................................................13
7. KEYPAD OVERLAY.........................................................................................................................................14
8. FUNCTIONS OF KEYS.....................................................................................................................................14
9. PROGRAM STRUCTURE ................................................................................................................................15
9.1. Main menu items.........................................................................................................................................15
9.2. Inventory of parameters ..............................................................................................................................16
9.2.1. Scale parameters - weighing .........................................................................................................16
9.2.2. Working modes ..............................................................................................................................16
9.2.3. Communication ..............................................................................................................................21
9.2.4. Devices ..........................................................................................................................................22
9.2.5. Display ...........................................................................................................................................24
9.2.6. Inputs / Outputs .............................................................................................................................26
9.2.7. Authorization ..................................................................................................................................27
9.2.8. Units ...............................................................................................................................................27
9.2.9. Other ..............................................................................................................................................28
9.2.10. User Calibration .............................................................................................................................29
9.2.11. Info .................................................................................................................................................29
9.2.12. Update ...........................................................................................................................................29
10. INDICATING WINDOW ..................................................................................................................................30
10.1. Upper bar ..................................................................................................................................................30
10.2. Weighing window ......................................................................................................................................31
10.3. Workspace ................................................................................................................................................31
10.4. Function keys............................................................................................................................................31
11. LOGGING IN...................................................................................................................................................32
11.1. Logging in procedure ................................................................................................................................32
11.2. Logging out procedure..............................................................................................................................32
11.3. Authorization access levels ......................................................................................................................32
12. NAVIGATING WITHIN THE MENU................................................................................................................34
12.1. Keys ..........................................................................................................................................................34
12.2. Return to weighing ....................................................................................................................................35
13. WEIGHING......................................................................................................................................................35
13.1. Conditions of operational use ...................................................................................................................36
13.2. Zeroing ......................................................................................................................................................37
13.3. Tarring ......................................................................................................................................................37
13.4. Inscribing tare ...........................................................................................................................................37
13.5. Weighing for dual range scales ................................................................................................................38
13.6. Toggling between weight units .................................................................................................................38
14. SCALE PARAMETERS..................................................................................................................................39
14.1. Median filter ..............................................................................................................................................40
14.2. Filter ..........................................................................................................................................................40
14.3. Autozero ...................................................................................................................................................40
14.4. Minimum weight for different functions (LO) ............................................................................................41
14.5. Last digit ...................................................................................................................................................41

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15. COMMUNICATION.........................................................................................................................................42
15.1. RS 232 settings ........................................................................................................................................42
15.2. ETHERNET setting ...................................................................................................................................43
15.3. TCP protocol setting .................................................................................................................................43
16. DEVICES.........................................................................................................................................................44
16.1. Computer ..................................................................................................................................................44
16.1.1. Computer port ................................................................................................................................44
16.1.2. Computer address .........................................................................................................................45
16.1.3. Continuous transmission ...............................................................................................................45
16.1.4. Weighing printout template ............................................................................................................45
16.1.5. Cooperation with „E2R System” ....................................................................................................46
16.2. Printer .......................................................................................................................................................47
16.2.1. Printer port .....................................................................................................................................47
16.2.2. Printer code page ..........................................................................................................................48
16.2.3. Templates for printouts ..................................................................................................................48
16.3. Barcode scanner ......................................................................................................................................49
16.3.1. Port for barcode scanner ...............................................................................................................50
16.3.2. Prefix / Suffix .................................................................................................................................50
16.3.3. Field selection ................................................................................................................................51
16.3.4. Test ................................................................................................................................................53
16.4. Transponder card reader ..........................................................................................................................53
16.4.1. Com port for transponder card readers .........................................................................................54
16.4.2. Procedure of attributing the card number to an operator ..............................................................54
16.5. Additional display ......................................................................................................................................55
16.5.1. Additional display port ...................................................................................................................55
16.5.2. Communication protocol frame .....................................................................................................55
17. DISPLAY.........................................................................................................................................................56
17.1. Text strings ...............................................................................................................................................56
17.1.1. Display templates ..........................................................................................................................57
17.2. Function keys............................................................................................................................................59
17.3. Displaying platforms .................................................................................................................................62
17.4. Bargraph ...................................................................................................................................................62
17.4.1. Bargraph type ................................................................................................................................62
17.4.2. Bargraph “Quick weighing” ............................................................................................................63
17.4.3. Bargraph “Signalling of checkweighing ranges”............................................................................64
17.4.4. Bargraph type: „Linear” .................................................................................................................65
18. INPUTS / OUTPUTS.......................................................................................................................................67
18.1. Configuration of inputs..............................................................................................................................67
18.2. Configuration of outputs ...........................................................................................................................67
19. AUTHORIZATION...........................................................................................................................................68
19.1. Anonymous Operator ...............................................................................................................................68
19.2. Date and time ...........................................................................................................................................69
19.3. Printouts ....................................................................................................................................................69
19.4. Databases .................................................................................................................................................70
19.5. Delete older data ......................................................................................................................................71
20. UNITS..............................................................................................................................................................71
20.1. Start unit ...................................................................................................................................................71
20.2. User defined units .....................................................................................................................................72
20.3. Acceleration of gravity ..............................................................................................................................73
21. OTHER PARAMETERS .................................................................................................................................73
21.1. Languages ................................................................................................................................................73
21.2. Setting date and time ................................................................................................................................74
21.3. Sound signal .............................................................................................................................................74
21.4. Touch panel calibration ............................................................................................................................74
21.5. Screen brightness .....................................................................................................................................75
21.6. Cursor .......................................................................................................................................................75
22. USER ADJUSTMENT.....................................................................................................................................76
22.1. Adjusting procedure ..................................................................................................................................76
22.2. Start mass adjustment ..............................................................................................................................77
22.3. Report from adjustment process ..............................................................................................................78
22.4. Adjustment track record............................................................................................................................79

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23. SOFTWARE UPDATE....................................................................................................................................79
23.1. ON-LINE updating ....................................................................................................................................79
23.2. Update from pendrive ...............................................................................................................................81
23.3. Changes in software .................................................................................................................................82
24. SPECIAL FUNCTIONS OF WORKING MODES ...........................................................................................82
24.1. Working modes accessibility ....................................................................................................................84
24.2. Recording mode .......................................................................................................................................84
24.3. Down-weighing .........................................................................................................................................85
24.4. Checkweighing .........................................................................................................................................85
24.5. Tare mode ................................................................................................................................................85
24.6. Labelling mode .........................................................................................................................................86
24.6.1. Setting of the number of labels to print .........................................................................................87
24.6.2. Setting of the number of cumulative labels to print .......................................................................87
24.6.3. Setting of the number of CC labels to print ...................................................................................87
24.6.4. Automatic triggering of cumulative labels......................................................................................88
24.6.5. Automatic triggering cumulative labels of cumulative labels.........................................................89
24.7. Statistics ...................................................................................................................................................91
25. WORK MODE - WEIGHING ...........................................................................................................................91
25.1. Starting the working mode ........................................................................................................................92
25.2. Local setting of a working mode ...............................................................................................................92
26. WORKING MODES – PARTS COUNTING ...................................................................................................92
26.1. Starting the working mode ........................................................................................................................93
26.2. Local settings of the workign mode ..........................................................................................................93
26.2.1. Automatic correction of reference mass........................................................................................94
26.2.2. Minimum reference mass ..............................................................................................................95
26.3.Setting a reference unit by entering known piece mass ..........................................................................95
26.4. Setting a reference unit by weighing a sample ........................................................................................96
26.5. Setting the reference mass by entering single piece mass directly to the database ...............................96
26.6. Inscribing the unit mass to the database ..................................................................................................97
27. WORKING MODES – PERCENT SETUP (DEVIATIONS)............................................................................97
27.1. Starting the operating mode .....................................................................................................................97
27.2. Local settings of the workign mode ..........................................................................................................98
27.3. Reference unit mass estimated by weighing............................................................................................98
27.4. Rederence unit mass inscribing into the memory ....................................................................................99
28. WORKING MODES - DOSING.......................................................................................................................99
28.1. Starting the working mode ........................................................................................................................99
28.2. Dosing process structure ........................................................................................................................100
28.3. Local setting of a working mode .............................................................................................................101
28.4. Description of functions and setting dosing process ..............................................................................101
28.5. Creating a new dosing process ..............................................................................................................104
28.6. Instances of dosing processes ...............................................................................................................105
28.6.1. Instance 1 – Manual dosing process of 4 ingredients on 2 weighing platforms .........................105
28.6.2. Instance 2 – Automatic dosing of 2 ingredients on 2 weighing platforms ...................................107
28.6.3. Instance 3 – Mixed dosing process .............................................................................................109
28.7. Reporting of completed dosing processes .............................................................................................112
29. WORKING MODES – RECIPES ..................................................................................................................113
29.1. Starting the working mode ......................................................................................................................113
29.2. Local setting of a working mode .............................................................................................................114
29.3. Creating a new recipe .............................................................................................................................114
29.4. Recipe making process ..........................................................................................................................117
29.5. Reporting from completed recipe making processes .............................................................................120
30. WORKING MODES – DENSITY ..................................................................................................................121
30.1. Starting the working mode ......................................................................................................................121
30.2. Local setting of a working mode .............................................................................................................121
30.3. Carrying out density determination procedure .......................................................................................122
30.3.1. Determining density of liquids .....................................................................................................122
30.3.2. Determining density of solids ......................................................................................................124
30.3.3. Determining density of pycnometer .............................................................................................125
30.3.4. Determining density of a porous body .........................................................................................127
30.4. Reporting from completed density determination processes .................................................................129
30.5. Table of density parameter for water .....................................................................................................130
30.6. Table of density parameter for ethyl alcohol ..........................................................................................130

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31. WORKING MODES – ANIMAL WEIGHING ................................................................................................131
31.1. Starting the operating mode ...................................................................................................................131
31.2. Local setting of a working mode .............................................................................................................131
31.3. Carrying out animals weighing procedure ..............................................................................................132
32. DATABASES................................................................................................................................................132
32.1. Searching databases ..............................................................................................................................133
32.1.1. Quick name search......................................................................................................................134
32.1.2. Quick code search .......................................................................................................................134
32.1.3. Weighing date search ..................................................................................................................134
32.2. Adding new items in databases..............................................................................................................135
32.3. Deleting items in databases ...................................................................................................................135
32.4. Deleting older data .................................................................................................................................135
32.5. Printing items from databases ................................................................................................................136
32.6. Export a database to a file ......................................................................................................................137
32.7. Database edition .....................................................................................................................................139
32.7.1. Operators’ database ....................................................................................................................139
32.7.2. Database of products ..................................................................................................................139
32.7.3. Database of Weighings / Alibi .....................................................................................................141
32.7.4. Database of clients ......................................................................................................................142
32.7.5. Databse of dosing processes ......................................................................................................143
32.7.6. Database of reports from dosing .................................................................................................143
32.7.7. Database of recipes.....................................................................................................................144
32.7.8. Database of reports from recipes ................................................................................................145
32.7.9. Database of density .....................................................................................................................145
32.7.10. Database of packages ..............................................................................................................147
32.7.11. Database of warehouses ..........................................................................................................147
32.7.12. Database of labels .....................................................................................................................147
32.7.13. Database of universal variables ................................................................................................148
32.7.14. Counter of weighing records .....................................................................................................149
33. COMMUNICATION PROTOCOL .................................................................................................................149
33.1. General information ................................................................................................................................149
33.2. List of RS commands .............................................................................................................................150
33.3. Respond message format ......................................................................................................................151
33.4. Command’s description ..........................................................................................................................151
33.5. Manual printouts / automatic printouts ...................................................................................................159
34. COOPERATION WITH PERIPHERAL DEVICES........................................................................................159
35. DIAGRAMS OF CONNECTION CABLES ...................................................................................................160
36. TECHNICAL PARAMETERS.......................................................................................................................162
36.1. Scales of WPY/C series .........................................................................................................................162
36.2. Scales of WPY/D series .........................................................................................................................164
37. ERROR MESSAGES....................................................................................................................................165
38. ADDITIONAL EQUIPMENT..........................................................................................................................165
39. APPENDIX A – Variables for printouts......................................................................................................166
39.1. Inventory of variables .............................................................................................................................166
39.2. Formatting variables ...............................................................................................................................171
39.3. Mathematical function .............................................................................................................................173
40. APPENDIX B – Functions of programmable buttons..............................................................................175
41. APPENDIX C – Label template...................................................................................................................179
41.1. Designing a label from the terminal level ...............................................................................................179
41.2. Designing a label on a computer ............................................................................................................180
41.3. Saving label templates in the scale ........................................................................................................184
41.4. Attributing a label to a product ................................................................................................................184
41.5. Attributing a label to a client ...................................................................................................................185
41.6. Printing labels .........................................................................................................................................185
42. APPENDIX D - CITIZEN printer setting .....................................................................................................185
43. APPENDIX E - ZEBRA printer setting .......................................................................................................186
44. APPENDIX F - Communication with barcode scanners..........................................................................186

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1. INTENDED USE
WPY scales are the response for the market demands concerning simplicity
of operation and high functionality. They are intended for quick and precise
weighing in industrial and laboratory conditions. The state-of-the-art
weighing terminal with TFT 5.7” colour graphic displays with touch
panels allows for intuitive operation without using keys.
Scales are equipped with 2 USB interfaces, 2 RS232 connectors, port
Ethernet and 4 inputs/4 outputs (digital). They can cooperate with barcode
scanners, receipt printers, label printers, transponder card readers (RFID)
and standard PC equipment: mouse, keyboard, pendrives (limited use).
2. PRECAUTIONARY MEASURES
A. Please, read carefully this user manual before and use the device
according to its intended use;
B. Weighed loads should be placed in possibly central part of scale pan;
C. Do not clean the device with agents causing corrosion;
D. Weighing pan should be loaded with goods having gross mass lower
than maximal capacity of the scale;
E. Do not leave loads on the pan for longer period of time ;
F. In case of failure, immediately disconnect scale power supply;
G. Devices that are to be withdrawn from usage should be utilized
according to the law.
3. WARRANTY CONDITIONS
A. RADWAG is obliged to repair or change those elements that appears
to be faulty because of production and construction reason,
B. Defining defects of unclear origin and outlining methods of elimination
can be settled only in participation of a user and the manufacturer
representatives,
C. RADWAG does not take any responsibility connected with destructions
or losses derives from non-authorized or inappropriate (not adequate
to manuals) production or service procedures,

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D. Warranty does not cover:
• Mechanical failures caused by inappropriate maintenance of
the device or failures of thermal or chemical origin or caused
by atmospheric discharge, overvoltage in mains or other
random event,
• Inappropriate cleaning.
E. Forfeiture of warranty appears after:
• Access by an unauthorized service,
• Intrusion into mechanical or electronic construction
of unauthorized people,
• Installing another operating system,
• Removing or destroying protection stickers.
F. The detailed warranty conditions one can find in warranty certificate.
G. Contact with the central authorized service:
[phone] ext. 106 or 107.
4. UNPACKING AND MOUNTING
4.1.Scales of WPY/C series
A. Take the device out of the package,
B. Put the scale on an even stiff ground,
C. Remove transport protection:
D. Scale should be levelled by turning regulation feet. Levelling is
correct if air bubble is situated in the central position:

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4.2.Scales of WPY/D series
A. Take the device out of the package,
B. Put the scale on an even stiff ground,
C. Fit the pan and the bracket under the device according to the drawing:
E. Scale should be levelled by turning regulation feet. Levelling is correct
if air bubble is situated in the central position:
5. SCALE STRUCTURE
5.1. Main dimensions
5.1.1. Scales of WPY/C series

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WPY/C1/R series – main dimensions
WPY/C1/K series – main dimensions

11
WPY/C2/R series – main dimensions
WPY/C2/K series – main dimensions
5.1.2. Scales of WPY/D series

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5.2. Description of connectors
5.2.1. Connectors’ description in PUE 7
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – power supply socket
2 – I/O, RS232 (COM2)
5.2.2. Connectors’ description in PUE 7P
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – I/O, RS232 (COM2)
5.2.3. Description of glands PUE 7P
1 – Supply cord gland
2 – Gland for platforms 1, 2
3 – Gland for platforms 3, 4

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5.2.4. Connector with RS232 and I/O
RS232 - DB9/M (male),
top view:
Pin2 - RxD
Pin3 - TxD
Pin5 - GND
I/O, RS232 DSUB15/F (female),
top view:
Pin1 - GNDWE
Pin2 - OUT1
Pin3 - OUT2
Pin4 - COMM
Pin5 - 6÷9VDC
Pin6 - IN4
Pin7 - IN3
Pin8 - TxD2
Pin9 - 5VDC
Pin10 - GNDRS
Pin11 - IN2
Pin12 - IN1
Pin13 - RxD2
Pin14 - OUT4
Pin15 - OUT3
6. GETTING STARTED
• After the terminal is connected to power the ON/LOAD
diode starts to light.
• Press to start the operating system loading procedure.
Windows CE together with RADWAG software loading is signalled
by blinking the red diode ON/LOAD.
• When the loading procedure is completed the main software
window appears.

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7. KEYPAD OVERLAY
8. FUNCTIONS OF KEYS
Key Description
Turning on/off the scale
Zeroing
Tarring
Printing out the result or confirming some entered data
Function key (entering the menu)
Programmable key
Programmable key
Programmable key

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9. PROGRAM STRUCTURE
The main menu has been divided into twelve functional groups.
In every group there are parameters of similar use.
9.1. Main menu items
Pictogram Description
Scale
Databases
Working Modes
Communication
Devices
Display
Inputs / Outputs
Authorization
Units
Other
User Calibration
Info
Update

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9.2. Inventory of parameters
9.2.1. Scale parameters - weighing
Pictogram Description Value
Median Filter 0.5
Filter Fast
Autozero Yes
LO threshold 0.1
Last digit Always
9.2.2. Working modes
Pictogram Description Value
Accessibility -
Weighing Yes
Parts counting Yes
Percent setup Yes
Dosing Yes
Recipes Yes
Animal weighing Yes
Density Yes
Weighing -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No

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Tare mode Single
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Parts counting -
Automatic correction of reference mass No
Minimum reference mass 10d
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode Single
Labelling mode -
Number of labels 1
No. of cumulative labels 1

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No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Percent setup -
Save Mode
Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode Single
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None

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Threshold 100
Statistics Global
Dosing -
Ask for multiplier No
Ask for number of cycles No
Confirm batching ingredients manually No
No. of weighings for calculating the
correction
0
Global -
Batching outputs -
Output 1 0
Output 2 0
Output 3 0
Output 4 0
Bulk batching output -
Output 1 0
Output 2 0
Output 3 0
Output 4 0
Correction 0
Maximum correctional value 0
Recipes -
Ask for multiplier No
Ask for number of cycles No
Confirm batching ingredients manually No

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Automatic tare No
Ingredient control No
Portion weighing No
Animal weighing -
Averaging time 5
Automatic mode No
Checkweighing No
Tare mode Single
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Density -
Standard liquid Water
Temperature 21
Standard liquid density 1