RADWAG HY10 Series User manual

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SEPTEMBER 2020

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PRECAUTIONS
Prior to installation, use or maintenance activities, carefully read this user
manual. Use the PUE HY10 Indicator only as intended.
Prior to the first use, carefully read this user manual. Use the device only
as intended.
Place weighed loads in the centre of the weighing pan.
Load the weighing pan with loads of gross weight which does not exceed
the maximum capacity.
Mind not to leave heavy loads on the weighing pan for longer periods
of time.
Do not operate the touch panel using sharp-edged tools (knife,
screwdriver, etc.).
Protect the indicator against considerable temperature variation, solar and
UV radiation, substances causing chemical reactions.
The indicator must not be operated in hazardous areas endangered with
explosion of gases, and in dusty environments.
In case of damage, immediately unplug the device from the mains.
Scales to be decommissioned must be decommissioned in accordance
with valid legal regulations.
If the scale is to be operated in conditions that are difficult due to
electrostatics (e.g. printing house, packing centre, etc.), you must connect
it to the earth wire. To enable this, the device features functional earthing
terminal, marked with symbol.

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Contents
1. INTENDED USE .................................................................................................................................................5
2. WARRANTY CONDITIONS ...............................................................................................................................5
3. MAINTENANCE..................................................................................................................................................6
3.1. Cleaning Stainless Steel Components........................................................................................................6
3.2. Cleaning ABS Components.........................................................................................................................6
3.3. Cleaning Platform Scales for Meat Industry................................................................................................6
4. SERVICE AND REPAIR.....................................................................................................................................8
5. RECYCLING.......................................................................................................................................................8
6. MECHANICAL DESIGN..................................................................................................................................... 9
6.1. 1-Load-Cell Scales......................................................................................................................................9
6.2. Multiple Load Cell Scales............................................................................................................................9
6.3. Scales with Load-Cell Modules.................................................................................................................10
6.4. Dimensions................................................................................................................................................11
6.5. Connectors ................................................................................................................................................11
6.6. Pins Assignment........................................................................................................................................12
6.7. Inputs / Outputs .........................................................................................................................................12
6.7.1. Technical Specifications.................................................................................................................13
6.7.2. I/O Schematic Diagrams ................................................................................................................13
6.8. Operation Panel.........................................................................................................................................14
7. INSTALLATION................................................................................................................................................ 15
7.1. Unpacking and Installation........................................................................................................................15
7.1.1. 1-Load-Cell Multifunctional Scales.................................................................................................15
7.1.2. Platform Scales: HY10.4.xx.C, HY10.4.xx.H, HY10.4.xx.H/Z Series ............................................15
7.1.3. Ramp Scales: HY10.4N Series.....................................................................................................15
7.1.4. Track Scales: HY10.2K Series.......................................................................................................16
7.2. Levelling: 1-Load-Cell Platform Scales.....................................................................................................17
7.3. Levelling: 4-Load-Cell Platform Scales.....................................................................................................17
7.4. Start-Up .....................................................................................................................................................17
8. HOME SCREEN ...............................................................................................................................................18
8.1. Top Bar......................................................................................................................................................18
8.2. Workspace.................................................................................................................................................19
9. OPERATING THE MENU................................................................................................................................. 19
9.1. Operation Panel.........................................................................................................................................19
9.2. Return to Weighing....................................................................................................................................20
10. WEIGHING .....................................................................................................................................................20
10.1. Operation conditions for 1-load-cell-scales.............................................................................................20
10.2. Operation conditions for special scales ..................................................................................................21
11. DIAGRAMS OF CONNECTION CABLES.....................................................................................................23
12. TECHNICAL SPECIFICATIONS....................................................................................................................25
13. ERROR MESSAGES .....................................................................................................................................25

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1. INTENDED USE
The scales are a response to growing market demands for an instrument
offering simplicity of operation and weighing process automated to the
maximum. Due to use of a multifunctional PUE HY10 indicator, the scales are
a perfect solution for numerous industry applications. The PUE HY10
is equipped with a stainless steel housing of IP 68/69 ingress protection. It can
be operated in places where there is high humidity and wide temperature
range: -10°C - +40°C. Colour 10.1" capacitive screen with touch panel enables
intuitive operation, making use of keyboard unnecessary.
Standard HY10 indicator is equipped with RS232, 2 USB, 4In/Out connectors
and Ethernet port. It can connect up to 6 weighing platforms (2 x internal
weighing module + 4 x external weighing module). It cooperates with barcode
scanners, receipt printers, label printers, RFID readers and PC accessories
(mouse, keyboard, USB flash drive).
2. WARRANTY CONDITIONS
A. RADWAG feels obliged to repair or exchange all elements that appear
to be faulty by production or by construction.
B. Defining defects of unclear origin and means of their elimination can only
be realized with assistance of the manufacturer and user
representatives.
C. RADWAG does not bear any responsibility for damage or losses
resulting from unauthorized or inadequate performing of production or
service processes.
D. The warranty does not cover:
mechanical damage caused by product exploitation other than
intended, damage of thermal and chemical origin, damage caused by
lightning, overvoltage in the power grid or other random event,
inappropriate cleaning habits.
E. Loss of warranty takes place if:
a repair is carried out outside RADWAG authorized service point,
service claims intrusion into mechanical or electronic construction by
unauthorized people,
other than original version of the operating system is installed,
the scale does not bear security seal stickers.
F. For detailed warranty conditions read the service card.
G. Contact with the central authorized service: [phone].

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3. MAINTENANCE
In order to ensure safety in the course of cleaning, it is necessary to disconnect
the device from the mains. With this condition met, uninstall the weighing pan
and other detachable components.
Cleaning of the weighing pan while still installed may cause
damage of the measuring system.
3.1. Cleaning Stainless Steel Components
Avoid using cleansers containing any corrosive chemicals, e.g. bleach (with
chlorine). Do not use cleansers containing abrasive substances. Always
remove the dirt using microfiber cloth to avoid damage of protective coating.
Daily cleaning routine (removal of small stains):
1. Remove the dirt using cloth dipped in warm water.
2. For best results, add a little bit of dishwashing detergent.
3.2. Cleaning ABS Components
To clean dry surfaces and avoid smudging, use clean non-colouring cloths
made of cellulose or cotton. You can use a solution of water and detergent
(soap, dishwashing detergent, glass cleaner). Gently rub the dirty surface and
let it dry. Repeat the cleaning process if necessary.
In the case of hard to remove contamination, e.g. residues of adhesive, rubber,
resin, polyurethane foam etc., you can use special cleaning agents based on
a mixture of aliphatic hydrocarbons that do not dissolve plastics. Before using
the cleanser, for all surfaces we recommend carrying out tests. Do not use
cleansers containing abrasive substances.
3.3. Cleaning Platform Scales for Meat Industry
Platforms of meat industry scales are made of stainless steel
(0H18N9 by PN, 1.4301 by EN, 304 by AISI) and silicone components.
Exceptions are zink-plated track scales made of galvanized steel and powder-
coated livestock scales with an aluminium cover for the weighing pan.
Cleaning and disinfecting agents must be properly selected
with regard to the scale.
In case of livestock scales, for commercial purposes it is necessary to use only
stainless steel solutions.

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These are much more resistant to long-lasting harsh conditions typical for
slaughterhouses and livestock purchase sites. Powder-coated livestock scales
can be used for rare small volume production, they must be stored clean in dry
storage area and can be washed using water with detergent. Do not use any
agents or cleansers that are not intended to come into contact with skin
(i.e. requiring use of protecting gloves).
In case of track scales it is forbidden to use chemicals containing penetrating
substances. Grease and impurities accumulating in places where the scale
track touches the line track must be cleaned off periodically.
Weighing indicators of all scales feature stainless steel housing, polyester
overlay and polyamide glands. Platforms of both livestock and ramp scales,
their load-bearing structures and weighing tracks can be water-jet cleaned, the
water temperature must be up to +80°C, respective cleanser needs to be
added. When it comes to indicators, it is forbidden to apply water-jet cleaning
method, use of hot water is not allowed. It is recommended to cover the
indicators for the time of pressure washing of the surroundings.
While cleaning platforms and indicators of waterproof platform scales use
neither intense water jet nor hot water, this is to avoid damage of silicone
bellow of platform sensor cover, indicator's operation panel or glands.
Platforms of platform scales can be water-jet cleaned when uninstalled, they
can also be cleaned by immersion into water.

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Ramp scales
Livestock
scales
Track scales
Waterproof platform
scales
Platform
with ramps
Weighing indicator
Platform
with cage
Weighing indicator
Load-bearing
structure
with a load cell
Weighing indicator
Platform
Weighing indicator
Uninstalled pan
Water with
detergents
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Intense water jet
Yes
No
Yes
No
Yes
No
No
No
Yes
Hot water, 80°C
max
Yes
No
Yes
No
Yes
No
No
No
Yes
4. SERVICE AND REPAIR
In case of any sign of damage, it is necessary to disconnect
the device form the mains immediately. The damaged
component must be replaced or repaired by RADWAG
service directly.
In case of any problems with correct operation of the scale, contact the closest
manufacturer's service point. In case of defects, deliver the faulty product to
the manufacturer's service point. If the product cannot be delivered to
the manufacturer's service point, call the service and report the defect. Repair
scope and method will be set up.
The user is NOT ALLOWED to carry out any kind of repair
of the device himself/herself. Any attempt of scale
modification, repair etc., by unauthorized persons, will result
with loss of validity of manufacturer-issued certificates,
declarations and warranty.
5. RECYCLING
HY10 scales must be recycled, they are not to be treated as a regular
household waste. Scales to be decommissioned must be decommissioned
in accordance with valid legal regulations.

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6. MECHANICAL DESIGN
6.1. 1-Load-Cell Scales
1-load-cell HY10 scale is intended to carry out fast and precise mass
measurement of up to 300 kg loads. Its characteristic feature is a platform with
one load cell only. The platform is equipped with a stainless steel weighing
pan. Depending on a scale model, the cross and base are made of either
stainless steel or powder-coated steel.
1-load-cell scale design, the main components
1-load-cell scale design, the main components:
1 - weighing pan, 2 - cross, 3 - load cell, 4 - base.
6.2. Multiple Load Cell Scales
Multiple load cell HY10 scale is intended to carry out fast and precise mass
measurement of large loads. Its characteristic feature is a platform equipped
with numerous load cells, usually four. The platform, depending on a scale
model, is made of stainless steel or powder-coated steel, it features
customized mechanical design suiting particular customer's requirements
(pallet, beam, platform scales).

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Multiple load cell scale design, the main components
Multiple load cell scale design, the main components:
1 - weighing pan, 2 - load cells, 3 - feet.
6.3. Scales with Load-Cell Modules
HY10 scale with load cell modules is intended to carry out mass measurement
of silos. The modules are built into construction of ground-fixed silo's support.
In most cases, the scale design includes 3-4 load cell modules. The modules,
depending on the model, are made of stainless or galvanized steel.
Scale design, the main components
Scale design, the main components:
1 - module, 2 - junction box.

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6.4. Dimensions
For overall dimensions read product card of a respective scale, the product
cards are to be found on RADWAG website www.radwag.pl.
6.5. Connectors
PUE HY10 indicator, connectors
1
Grounding terminal.
2
Power cord cable gland.
3
USB A connector.
4
USB M12 4P connector.
5
RS232(1) M12 8P connector.
6
Ethernet RJ45 connector.
7
4OUT M12 8P connector.
8
4IN M12 8P connector.
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Platform 1 cable gland.
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Platform 2 cable gland.
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Spot intended for cable gland / additional equipment connector (Vk3, 12IN, PROFIBUS
IN) –mounted depending on indicator type, by default plugged.

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12
Spot intended for cable gland / additional equipment connector (Vk2, 12OUT, PROFIBUS
OUT) –mounted depending on indicator type, by default plugged.
13
Spot intended for cable gland / additional equipment connector (Vk1, RS485, Analog
OUT) –mounted depending on indicator type, by default plugged.
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RS232 (3) M12 8P connector, optional.
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RS232 (2) connector.
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Power supply switch.
6.6. Pins Assignment
RS232
Pin1 –NC
Pin2 –RxD
Pin3 –TxD
Pin4 –NC
Pin5 –GND
Pin6 - +5VDC
Pin7 –GNDZ
Pin8 –24VDC
PROFIBUS IN
(male)
Pin1 –NC
Pin2 –A
Pin3 –NC
Pin4 –B
Pin5 –NC
PROFIBUS OUT
(female)
Pin1 - +5V
Pin2 –A
Pin3 –GND
Pin4 –B
Pin5 –NC
USB
Pin1 –Vcc
Pin2 –D-
Pin3 –D+
Pin4 –GND
6.7. Inputs / Outputs
Standard HY10 terminal is equipped with 4 optoisolated inputs and
4 semiconductor outputs (solid-state relays). The signals are fed through
M12 8P connectors.
4OUTPUTS
Pin1 –OUT1
Pin2 –OUT2
Pin3 –OUT3
Pin4 –OUT4
Pin5 –COM
Pin6 –24VDC
Pin7 –GND
Pin8 –NC

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4INPUTS
Pin1 –IN1
Pin2 –IN2
Pin3 –IN3
Pin4 –IN4
Pin5 –COM
Pin6 –24VDC
Pin7 –GND
Pin8 –NC
6.7.1. Technical Specifications
Output parameters
Output quantity
4
Output type
Solid-state relay
Cable cross-section
0.14 - 0.5 mm2
Maximum output current
0.5 A DC
Maximum output voltage
30 VDC, AC
Input parameters
Input quantity
4
Input type
Optoisolated
Cable cross-section
0.14 - 0.5 mm2
Input voltage range
5 - 24 VDC
6.7.2. I/O Schematic Diagrams
4 inputs
4 outputs

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6.8. Operation Panel
Keys
Press to go back
Press to enter the menu.
Press to go to the home screen.
Press to log in.
Press to zero the scale.
Press to tare the scale.
Press to send the weighing result to a printer or a computer.
Press to delete the last character.
Dot character.
…
Numeric keys.

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7. INSTALLATION
7.1. Unpacking and Installation
Mind not to damage cable connecting the indicator and
a weighing platform.
7.1.1. 1-Load-Cell Multifunctional Scales
Take the device out of the packaging.
Place the device on a flat and even surface. Keep it away from any
sources of heat.
Remove transport locks and install the weighing pan:
7.1.2. Platform Scales: HY10.4.xx.C, HY10.4.xx.H, HY10.4.xx.H/Z Series
Take the device out of the packaging (pallet).
Place the device on a flat and even surface. Keep it away from any
sources of heat.
Remove transport locks (if installed):
Fix the feet (if not installed):
7.1.3. Ramp Scales: HY10.4N Series
Take the device out of the packaging (pallet).
Prior to installation, mount a steel bracket (2) onto a foot base (1), do it
using an expanding ring (3), next screw the foot base (1) onto a foot pin
(4).

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Place the scale on a flat and even surface, install ramps onto the steel
brackets.
Remove ramps, looking through bracket holes, mark spots where
openings for anchor bolts are to be made.
Drill openings, mount steel brackets to the ground.
7.1.4. Track Scales: HY10.2K Series
Track scale is comprised of load-bearing structure and load cells (measuring
components). The scale is installed on a rail of the load-bearing structure of the
suspended track, the load cell is installed in a particular section of the track.
The scale must be installed by an authorized RADWAG
service exclusively, otherwise the warranty gets null and
void. During scale installation attention must be paid to
stresses and the weighing system, i.e. the weighing system
must lack the stresses.
5 - nut
6 - washer
7 - centring cone
8 - anchor bolt

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7.2. Levelling: 1-Load-Cell Platform Scales
It is necessary to level the scale, do it by turning its feet. Keep turning the feet
until the air bubble takes central position.
7.3. Levelling: 4-Load-Cell Platform Scales
To level the platform use the levelling feet and the level indicator. Each foot can
be turned left and right, turning causes tilt.
Adjustment span of the scale level is narrow therefore the correct level is
obtained using steel washers which are to be put under the feet.
Keep turning the feet until the air bubble takes central position.
7.4. Start-Up
Turn the power on, do it by pressing ON/OFF switch located at the back
of the indicator housing. Operating system loading begins.
Upon completed start-up, the home screen is displayed automatically.
CORRECT
INCORRECT
Pin
Pin
Foot base
Foot base

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8. HOME SCREEN
The home screen can be divided into 2 sections: a top bar, a workspace.
Home screen layout:
Detailed instruction on how to configure the home screen
is to be found in „PUE HY10 Indicator Software Manual”.
8.1. Top Bar
The top bar displays the following information:
Working mode name and symbol.
Login entry.
Symbol informing that communication with a PC is on.
Symbol informing that communication with the E2R SYSTEM is on.
Weighing device name.
Date and time.

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8.2. Workspace
The workspace is placed under the top bar, it features 4 screens,
programmable for each working mode. You can customize the workspace
freely.
9. OPERATING THE MENU
Due to a colour display and a touch panel, operation of the HY10 indicator
menu is intuitive and simple.
9.1. Operation Panel
Press to go to the menu.
Press to go to the home screen directly.
Press to go to the home screen directly.
Press to go back.
Press to go back.
Press to scroll the menu up.
Press to scroll the menu down.
Press to scroll the menu up-down fast.
Press to confirm modifications.
Press to exit, the parameter remains unmodified.
Press to add a database record.
Press to disable the selected record. User logout.
Press to search a particular database record by date.
Press to search a particular database record by name.
Press to search a particular database record by code.
Press to print a database record.
Press to export control and average tare reports for PGC mode.

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Press to clear edit box content.
Press to enable/disable an on-screen keyboard.
Press to read printout template saved to *.lb file (the button becomes active upon
USB flash drive connection).
Press to save the template to *.lb file (the button becomes active upon USB flash
drive connection).
Press to select printout template variables out of the list.
9.2. Return to Weighing
Introduced modifications are automatically recorded upon return to the home
screen. To return to the home screen:
press key repeatedly, keep pressing the key until you see the home
screen,
press either button or field, both located in the top bar, the home
screen is displayed immediately.
10. WEIGHING
Load the weighing pan. Read the result when stability marker is displayed.
10.1. Operation conditions for 1-load-cell-scales
To assure long-term operation and correct mass measurements, follow the
rules presented below:
Load the weighing pan steadily, avoid
applying mechanical shocks.
Place the loads centrally on the
weighing pan (eccentricity errors are
specified by EN 45501 standard, point
3.6.2).