RADWAG Y/KTP series User manual

User Manual
Scales of Y/KTP series
Manual number:
ITKU-43-11-12-11-A
Control of Packaged Goods (CPG)
One stand version
•WLY/KTP Scales
•WPY/KTP Scales
MANUFACTURER OF ELECTRONIC
WEIGHING INSTRUMENTS
RADWAG Wagi Elektroniczne, 26–600 Radom, Bracka 28, POLAND
Phone [phone], fax. [phone]
[email protected]
www.radwag.com

2
DECEMBER 2011

3
Table OF CONTENTS
1. NTENDED USE .............................................................................................................................................7I
2. PRECAUTIONARY MEASURES....................................................................................................................7
3. WARRANTY CONDITIONS............................................................................................................................7
4. UNPACKING AND MOUNTING .....................................................................................................................8
4.1. cales of Y/KTP/C1 series........................................................................................................................8S
4.2. Scales of Y/KTP/D2 series........................................................................................................................9
5. SCALE STRUCTURE.....................................................................................................................................9
5.1. Main dimensions.......................................................................................................................................9
5.1.1. Scales of Y/KTP/C1 series...........................................................................................................9
5.1.2. Scales of Y/KTP/D2 series.........................................................................................................10
5.2. Descri tion of connectors .......................................................................................................................11p
5.2.1. Connectors’ description in PUE 7 ..............................................................................................11
5.2.2. Connectors’ description in PUE 7P ............................................................................................11
5.2.3. Description of glands PUE 7P....................................................................................................11
5.2.4. Connector with RS232 and I/O ..................................................................................................12
6. GETTING STARTED....................................................................................................................................12
7. KEYPAD OVERLAY.....................................................................................................................................13
8. FUNCTIONS OF KEYS ................................................................................................................................13
9. PROGRAM STRUCTURE ............................................................................................................................14
9.1. ain menu items ....................................................................................................................................14M
9.2. Inventory of parameters..........................................................................................................................14
9.2.1. Scale parameters - weighing .....................................................................................................14
9.2.2. Working modes..........................................................................................................................15
9.2.3. Communication..........................................................................................................................19
9.2.4. Devices......................................................................................................................................20
9.2.5. Display.......................................................................................................................................22
9.2.6. Inputs / Outputs .........................................................................................................................23
9.2.7. Authorizations ............................................................................................................................24
9.2.8. Units ..........................................................................................................................................24
9.2.9. ther .........................................................................................................................................25O
9.2.10. ser Calibration .........................................................................................................................25U
9.2.11. Info ............................................................................................................................................25
10. NDICATING WINDOW ..............................................................................................................................26I
11. LOGGING IN..............................................................................................................................................27
11.1. n procedure............................................................................................................................27Logging i
11.2. ut procedure..........................................................................................................................28Logging o
1.3. Authorization access levels ..................................................................................................................281
12. NA IGATING WITHIN THE MENU ............................................................................................................29V
12.1. s.....................................................................................................................................................29Key
2.2. Return to weighing................................................................................................................................301
13. WE HING.................................................................................................................................................31IG
13.1. s of operational use ...............................................................................................................31Condition
13.2. .................................................................................................................................................32Zeroing
13.3. ..................................................................................................................................................32Tarring
13.4. ng tare.......................................................................................................................................33Inscribi
13.5. eighing for dual range scales ............................................................................................................33W
3.6. Toggling between weight units .............................................................................................................341
14. SC LE PARAMETERS..............................................................................................................................34A
14.1. r..........................................................................................................................................35Median filte
14.2. .....................................................................................................................................................35Filter
14.3. zero...............................................................................................................................................36Auto
14.4. eight for different functions (LO) .........................................................................................36Minimum w
4.5. Last digit...............................................................................................................................................371
15. CO MUNICATION.....................................................................................................................................37M
15.1. settings ....................................................................................................................................38RS 232
15.2. etting...............................................................................................................................38ETHERNET s
5.3. TCP protocol setting .............................................................................................................................391
16. DEVICES....................................................................................................................................................39
16.1. Computer..............................................................................................................................................39
16.1.1. Computer port............................................................................................................................39

4
16.1.2. omputer address .....................................................................................................................40C
16.1.3. ontinuous transmission............................................................................................................40C
16.1.4. eighing printout template ........................................................................................................41W
6.1.5. Cooperation with „E2R System”.................................................................................................411
16.2. Printer .................................................................................................................................................42..
16.2.1. rinter port.................................................................................................................................42P
16.2.2. rinter code page ......................................................................................................................43P
6.2.3. Templates for printouts ..............................................................................................................431
16.3. Barcode scanner ..................................................................................................................................45
16.3.1. ort for barcode scanner ...........................................................................................................45P
16.3.2. refix / Suffix .............................................................................................................................45P
16.3.3. ield selection............................................................................................................................46F
6.3.4. Test ...........................................................................................................................................471
16.4. Transponder card reader......................................................................................................................48
16.4.1. om port for transponder card readers......................................................................................48C
6.4.2. Procedure of attributing the card number to an operator............................................................491
16.5. Additio al display..................................................................................................................................49n
16.5.1. dditional display port................................................................................................................49A
16.5.2. Communication protocol frame ..................................................................................................50
17. DISPLAY....................................................................................................................................................51
17.1. Text st ngs...........................................................................................................................................51ri
17.1.1. isplay templates ......................................................................................................................52D
17.1.2. creen font ................................................................................................................................53S
17.1.3. ont size....................................................................................................................................53F
7.1.4. Bold fonts...................................................................................................................................531
17.2. n keys .......................................................................................................................................54Functio
17.3. ing platforms .............................................................................................................................54Display
17.4. Bargraph type.......................................................................................................................................55
17.4.1. argraf “Quick weighing” ...........................................................................................................56B
17.4.2. argraph “Signalling checkweighing ranges” .............................................................................56B
17.4.3. Bargraph „Linear”.......................................................................................................................57
18. INPUTS / OUTPUTS...................................................................................................................................57
18.1. tion of inputs..........................................................................................................................58Configura
8.2. Configuration of outputs .......................................................................................................................581
19. AU HORIZATION ......................................................................................................................................59T
19.1. mous Operator ...........................................................................................................................59Anony
19.2. ate and time .......................................................................................................................................60D
19.3. ts ...............................................................................................................................................60Printou
19.4. ............................................................................................................................................61Databases
9.5. Delete older data ..................................................................................................................................611
20. UNI S.........................................................................................................................................................62T
20.1. t unit...............................................................................................................................................62Star
20.2. efined units.................................................................................................................................63User d
0.3. Acceleration of gravity ..........................................................................................................................632
21. OTHER PARAMETERS .............................................................................................................................64
21.1. s............................................................................................................................................64Language
21.2. date and time............................................................................................................................64Setting
21.3. .........................................................................................................................................65Sound signal
21.4. or ..................................................................................................................................................65Curs
1.5. Touch panel calibration ........................................................................................................................652
22. USER ADJUSTMENT ................................................................................................................................66
22.1. procedure..............................................................................................................................66Adjusting
22.2. t mass adjustment..........................................................................................................................68Star
22.3. from adjustment process...........................................................................................................68Report
2.4. Adjustment track record........................................................................................................................692
23. SPECIAL FUNCTIONS OF WORKING MODES ........................................................................................70
23.1. mode ...................................................................................................................................71Recording
23.2. n-weighing.....................................................................................................................................71Dow
23.3. eighing .....................................................................................................................................72Checkw
23.4. ............................................................................................................................................72Tare mode
23.5. Labelling mode .....................................................................................................................................73
23.5.1. Setting of the number of labels to print.......................................................................................73

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23.5.2. etting of the number of cumulative labels to print.....................................................................74S
23.5.3. etting of the number of CC labels to print ................................................................................74S
23.5.4. utomatic triggering of cumulative labels...................................................................................75A
3.5.5. Automatic triggering cumulative labels of cumulative labels.......................................................762
3.6. Statistics...............................................................................................................................................772
24. WORK MODE - WEIGHING .......................................................................................................................78
24.1. ting the working mode....................................................................................................................78Star
4.2. Local setting of a working mode ...........................................................................................................792
25. WORKING MODES – COUNTING PIECES ...............................................................................................79
25.1. ting the working mode....................................................................................................................79Star
25.2. Local settings of the workign mode.......................................................................................................80
25.2.1. utomatic correction of reference mass.....................................................................................80A
5.2.2. Minimum reference mass...........................................................................................................812
25.3. reference unit by entering known piece mass........................................................................82Setting a
25.4. reference unit by weighing a sample......................................................................................82Setting a
25.5. the reference mass by entering single piece mass directly to the database..............................83Setting
5.6. Inscribing the unit mass to the database...............................................................................................842
26. WORKING MODES – DEVIATIONS ..........................................................................................................84
26.1. ting the operating mode .................................................................................................................84Star
26.2. settings of the workign mode.......................................................................................................85Local
26.3. eference unit mass estimated by weighing.........................................................................................85
R
6.4. Rederence unit mass inscribing into the memory .................................................................................852
27. WORKING MODES – FORMULATION......................................................................................................86
27.1. ting the working mode....................................................................................................................86Star
27.2. structure............................................................................................................................86Formulation
27.3. setting of a working mode ...........................................................................................................87Local
27.4. ption of functions and setting formulation (dosing) process ........................................................88Descri
27.5. a new formulation (dosing process)........................................................................................90Creating
27.6. Instan s of formulation and dosing processes ....................................................................................91ce
27.6.1. nstance 1 – Manual formula making process of 4 ingredients on 2 weighing platforms ............91I
27.6.2. nstance 2 – Automatic dosing of 2 ingredients on 2 weighing platforms ...................................94I
7.6.3. Instance 3 – Mixed formula making process ..............................................................................962
7.7. Reporting from completed formula making processes ..........................................................................982
28. WORKING MODES – DENSITY.................................................................................................................99
28.1. ting the working mode....................................................................................................................99Star
28.2. setting of a working mode .........................................................................................................100Local
28.3. Carrying out density determination procedure ....................................................................................101
28.3.1. etermining density of liquids ..................................................................................................101D
28.3.2. etermining density of solids ...................................................................................................102D
28.3.3. etermining density of pycnometer..........................................................................................103D
8.3.4. Determining density of a porous body......................................................................................1052
28.4. from completed density determination processes...............................................................107Reporting
28.5. sity parameter for water ..................................................................................................108Table of den
8.6. Table of density parameter for ethyl alcohol .......................................................................................1082
29. WORKING MODES – WEIGHING ANIMALS...........................................................................................109
29.1. ting the operating mode ...............................................................................................................109Star
29.2. setting of a working mode .........................................................................................................109Local
9.3. Carrying out animals weighing procedure...........................................................................................1102
30. WORKING MODES - CONTROL OF PACKAGED GOODS ....................................................................110
30.1. ting the working mode..................................................................................................................111Star
30.2. setting of a working mode .........................................................................................................111Local
30.3. start procedure.......................................................................................................................111Control
30.4. ctive control with average tare...........................................................................................113Non-destru
30.5. non-distructive testing in mode Empty-Full.......................................................................115Performing
30.6. distructive testing in modes Empty-Full and Ful-Empty ....................................................116Performing
30.7. estimating average tare ..................................................................................................117Report from
0.8. Report from product testing ................................................................................................................1183
31. DA ABASES ...........................................................................................................................................121T
31.1. Search ng databases..........................................................................................................................121i
31.1.1. uick name search..................................................................................................................122Q
31.1.2. uick code search ...................................................................................................................122Q
31.1.3. Weighing date search ..............................................................................................................122

6
31.2. ew items in databases ..........................................................................................................123Adding n
31.3. items in databases................................................................................................................123Deleting
31.4. older data .............................................................................................................................124Deleting
31.5. items from databases ............................................................................................................124Printing
31.6. Export a database to a file..................................................................................................................125
31.6.1. xport the database of weighings............................................................................................125E
31.6.2. xport the database of controls ...............................................................................................126E
1.6.3. Eksport the database of average tares ....................................................................................1273
31.7. Database edition ................................................................................................................................128
31.7.1. perators’ database ................................................................................................................128O
31.7.2. atabase of products...............................................................................................................129D
31.7.3. atabase of Weighings / Alibi ..................................................................................................130D
31.7.4. atabase of clients ..................................................................................................................131D
31.7.5. atabase of formulas...............................................................................................................132D
31.7.6. atabase of reports from formulation.......................................................................................133D
31.7.7. atabase of density .................................................................................................................133D
31.7.8. atabase of controls................................................................................................................135D
31.7.9. Database of average tares.......................................................................................................136
31.7.10. atabase of packages...........................................................................................................137D
31.7.11. atabase of warehouses .......................................................................................................138D
31.7.12. atabase of labels.................................................................................................................138
D
31.7.13. Database of universal variables.............................................................................................139
32. CO MUNICATION PROTOCOL..............................................................................................................139M
32.1. information ............................................................................................................................139General
32.2. entory of RS commands ................................................................................................................140Inv
32.3. message format...................................................................................................................140Respond
32.4. scription ......................................................................................................................141Command’s de
2.5. Manual printouts / automatic printouts ................................................................................................1483
33. COOPERATION WITH EXTERNAL DEVICES.........................................................................................149
34. DIAGRAMS OF CONNECTION CABLES................................................................................................149
35. TECHNICAL PARAMETERS ...................................................................................................................151
35.1. s of WLY/KTP series..................................................................................................................151Scale
5.2. Scales of WPY/KTP series .................................................................................................................1523
36. ERROR MESSAGES................................................................................................................................153
37. ADDITIONAL EQUIPMENT......................................................................................................................153
38. APPENDIX A – Variables for printouts..................................................................................................154
38.1. entory of variables .........................................................................................................................154Inv
8.2. Formatting variables ...........................................................................................................................1593
39. APPENDIX B – Functions of programmable buttons...........................................................................161
40. APPENDIX C – Label template...............................................................................................................165
40.1. a label from the terminal level ............................................................................................165Designing
40.2. a label on a computer ........................................................................................................166Designing
40.3. ing label templates in the scale.....................................................................................................170Sav
40.4. ng a label to a product ............................................................................................................170Attributi
40.5. ng a label to a client................................................................................................................171Attributi
0.6. Printing labels.....................................................................................................................................1714
41. APPENDIX D - CITIZEN printer setting..................................................................................................171
42. APPENDIX E - ZEBRA printer setting....................................................................................................172
43. APPENDIX F - Communication with barcode scanners.......................................................................172
44. APPENDIX G – Computer Program „ViewerKTP”.................................................................................173

7
1. INTENDED USE
The scales have implemented a module for testing prepackages. It uses
databases including products and operators. When the control is started
from the scale it is completed after testing the whole sample (number of
products resulting from the algorithm and depending on the batch quantity.
After the testing has been completed a report is generated. It includes all
the information required by regulations concerning testing prepackages.
It can be printed on a connected printer.
Testing cycle:
•choosing an operator,
•choosing a product,
•starting control,
•weighing subsequent products,
•completing the procedure after testing the number of products outlined
as a sample,
•printing the report.
2. PRECAUTIONARY MEASURES
A. Please, read carefully this user manual before and use the device
according to its intended use;
B. Weighed loads should be placed in possibly central part of scale pan;
C. Do not clean the device with agents causing corrosion;
D. Weighing pan should be loaded with goods having gross mass lower
than maximal capacity of the scale;
E. Do not leave loads on the pan for longer period of time ;
F. In case of failure, immediately disconnect scale power supply;
G. Devices that are to be withdrawn from usage should be utilized
according to the law.
3. WARRANTY CONDITIONS
A. RADWAG is obliged to repair or change those elements that appears
to be faulty because of production and construction reason,

B. Defining defects of unclear origin and outlining methods of elimination
can be settled only in participation of a user and the manufacturer
representatives,
C. RADWAG does not take any responsibility connected with destructions
or losses derives from non-authorized or inappropriate (not adequate
to manuals) production or service procedures,
D. Warranty does not cover:
•Mechanical failures caused by inappropriate maintenance of
the device or failures of thermal or chemical origin or caused
by atmospheric discharge, overvoltage in mains or other
random event,
•Inappropriate cleaning.
E. Forfeiture of warranty appears after:
•Access by an unauthorized service,
•Intrusion into mechanical or electronic construction
of unauthorized people,
•Installing another operating system,
•Removing or destroying protection stickers.
F. The detailed warranty conditions one can find in warranty certificate.
G. Contact with the central authorized service:
[phone] ext. 106 or 107.
4. UNPACKING AND MOUNTING
4.1.Scales of Y/KTP/C1 series
A. Take the device out of the package,
B. Put the scale on an even stiff ground,
C. Remove transport protection:
D. Scale should be levelled by turning regulation
feet. Levelling is correct if air bubble is situated
in the central position:
8

4.2.Scales of Y/KTP/D2 series
A. Take the device out of the package,
B. Put the scale on an even stiff ground,
C. Fit the pan and the bracket under the device according to the drawing:
E. Scale should be levelled by turning regulation feet. Levelling is correct
if air bubble is situated in the central position:
5. SCALE STRUCTURE
5.1. Main dimensions
5.1.1. Scales of Y/KTP/C1 series
9

Y/KTP/C1/R series – main dimensions
Y/KTP/C1/K series – main dimensions
5.1.2. Scales of Y/KTP/D2 series
10

5.2. Description of connectors
5.2.1. Connectors’ description in PUE 7
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – power supply socket
2 – I/O, RS232 (COM2)
5.2.2. Connectors’ description in PUE 7P
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – I/O, RS232 (COM2)
5.2.3. Description of glands PUE 7P
1 – Supply cord gland
2 – Gland for platforms 1, 2
3 – Gland for platforms 3, 4
11

5.2.4. Connector with RS232 and I/O
RS232 - DB9/M (male),
top view:
Pin2 - RxD
Pin3 - TxD
Pin5 - GND
I/O, RS232 DSUB15/F (female),
top view:
Pin1 - GNDWE
Pin2 - OUT1
Pin3 - OUT2
Pin4 - COMM
Pin5 - 6÷9VDC
Pin6 - IN4
Pin7 - IN3
Pin8 - TxD2
Pin9 - 5VDC
Pin10 - GNDRS
Pin11 - IN2
Pin12 - IN1
Pin13 - RxD2
Pin14 - OUT4
Pin15 - OUT3
6. GETTING STARTED
•After the terminal is connected to power the ON/LOAD
diode starts to light.
•Press to start the operating system loading procedure.
Windows CE together with RADWAG software loading is signalled
by blinking the red diode ON/LOAD.
•When the loading procedure is completed the main software
window appears.
12

7. KEYPAD OVERLAY
8. FUNCTIONS OF KEYS
Key Description
Turning on/off the scale
Zeroing
Tarring
Printing out the result or confirming some entered data
Function key (entering the menu)
Selecting products
Selecting contractors
Inscribing a tare value
13

9. PROGRAM STRUCTURE
The main menu has been divided into twelve functional groups.
In every group there are parameters of similar use.
9.1. Main menu items
Icon Description
Scale
Databases
Working Modes
Communication
Devices
Display
Inputs / Outputs
Authorization
Units
Other
User Calibration
Info
9.2. Inventory of parameters
9.2.1. Scale parameters - weighing
Icon Description Value
Median Filter 0.5
Filter Fast
14

Autozero Yes
LO threshold 0
Last digit Always
9.2.2. Working modes
Icon Description Value
Weighing -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode Single
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Counting pieces -
15

Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode Single
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Automatic correction of reference mass No
Deviations -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode Single
Labelling mode -
16

Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Recipes -
Ask for multiplier No
Ask for number of cycles No
Confirm batching ingredients manually No
No. of weighings for calculating the
correction 0
Global -
Batching outputs -
Output 1 0
Output 2 0
Output 3 0
Output 4 0
Bulk batching output -
Output 1 0
17

Output 2 0
Output 3 0
Output 4 0
Correction 0
Maximum correctional value 0
Weighing animals -
Checkweighing No
Tare mode Single
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Averaging time 5
Automatic mode No
Density -
Standard liquid Water
18

Temperature 21
Standard liquid density 1
Sinker volume 0
Ask abort sample number No
Pycnometer mass 0
Pycnometer density 0
Unit g/cm3
Save Mode Manual, each
stable
Checkweighing No
Tare mode Single
Statistics Global
Control of packaged goods -
Save Mode Manual, each
stable
Statistics Global
Batch number -
Batch quantity 100
Estimating average tare No
Number of packages 10
9.2.3. Communication
Icon Description Value
COM1 -
Baud Rate 9600
19

Data bits 8
Stop bits 1
Parity None
COM2 -
Baud Rate 9600
Data bits 8
Stop bits 1
Parity None
Ethernet -
DHCP No
IP Address 192.168.0.2
Subnet mask 255.255.255.0
Gateway 192.168.0.1
Tcp -
Port 4001
9.2.4. Devices
Icon Description Value
Computer
Port None
Address 1
Continuous transmission No
Weighing Printout Template -
20