Rae ToxiRAE Pro User manual

ToxiRAE Pro
User’s Guide
P/N G02-4009-000 Rev. C
March 2013

© Copyright 2013 RAE Systems by Honeywell

ToxiRAE Pro User’s Guide
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Contents
Read Before Operating ................................................................................................... 3
1. General Information........................................................................................................ 6
2. Specifications.................................................................................................................. 7
3. Available Electrochemical Sensors For ToxiRAE Pro................................................... 8
4. Overview......................................................................................................................... 9
5. User Interface.................................................................................................................. 9
5.1. Display Overview ........................................................................................ 10
5.2. Status Indicator Icons................................................................................... 10
6. Charging The ToxiRAE Pro ......................................................................................... 11
6.1. Removing The ToxiRAE Pro From The Charging Cradle......................... 12
6.2. Low Voltage Shutoff.................................................................................... 12
7. Turning The ToxiRAE Pro On ..................................................................................... 13
8. Turning The ToxiRAE Pro Off..................................................................................... 14
9. Testing The Alarms (Manually).................................................................................... 14
10. Low Battery Warnings................................................................................................ 15
11. Dead Battery Warning & Shutoff............................................................................... 15
12. Operating The ToxiRAE Pro...................................................................................... 16
12.1. Overview...................................................................................................... 16
12.1.1. Normal Mode................................................................................................ 16
12.1.2. Basic User Mode........................................................................................... 17
12.1.3. Advanced User Mode ................................................................................... 18
12.2. Navigation In Normal Mode........................................................................ 19
12.2.1. TWA, STEL, Peak........................................................................................ 19
12.2.2. Date, Time, And Temperature...................................................................... 19
12.2.3. Wireless Settings........................................................................................... 19
12.2.4. Enter Communications and stop measurement?........................................... 20
12.3. Programming................................................................................................ 20
12.4. Entering Programming Mode ...................................................................... 20
12.4.1. Navigating Programming Menus.................................................................. 22
12.5. Programming Menus.................................................................................... 22
12.5.1. Calibration..................................................................................................... 23
12.5.2. Alarm Setting................................................................................................ 23
12.5.3. Datalog.......................................................................................................... 27
12.5.4. Monitor Setup ............................................................................................... 30
12.6. Exit (Exit Programming Mode)................................................................... 36
13. Policy Enforcement..................................................................................................... 36
13.1. Setting Policy Enforcement ......................................................................... 36
13.1.1. AutoRAE 2 Cradle........................................................................................ 36
13.1.2. ToxiRAE Pro Desktop Cradle Or Travel Charger........................................ 40
13.2. Deactivating Policy Enforcement ................................................................ 42
13.2.1. AutoRAE 2 Cradle........................................................................................ 42
13.2.2. ToxiRAE Pro Desktop Cradle Or Travel Charger........................................ 42
14. Bump Testing & Calibrating The ToxiRAE Pro ........................................................ 43
14.1. Bump Testing & Calibrating With An AutoRAE 2™................................. 43
14.1.1. Bump (Functional) Testing........................................................................... 43
14.2. Calibration Adapter...................................................................................... 44

ToxiRAE Pro User’s Guide
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14.2.1. Connecting The Calibration Adapter............................................................ 44
14.2.2. Disconnecting The Calibration Adapter ....................................................... 44
14.3. Zero Calibration........................................................................................... 45
14.4. Span Calibration........................................................................................... 46
14.4.1. Changing Span Gas Concentration............................................................... 47
15. Diagnostic Mode......................................................................................................... 48
15.1. Entering Diagnostic Mode........................................................................... 48
15.2. Navigating Diagnostic Mode....................................................................... 48
15.3. Exiting Diagnostic Mode............................................................................. 48
16. Alarm Signal Summary............................................................................................... 49
17. Downloading Datalogs And Performing PC-Based
Instrument Configuration and Firmware Upgrades.................................................... 50
18. Maintenance................................................................................................................ 51
18.1. Replacing the ToxiRAE Pro Li-Ion Battery ................................................ 51
18.2. Proper Battery Disposal............................................................................... 54
18.3. Removing And Installing The Rubber Boot................................................ 55
18.4. Filter Replacement....................................................................................... 56
18.5. Replacing The Sensor.................................................................................. 57
18.6. Cleaning The Exterior.................................................................................. 58
18.6.1. Ordering Replacement Parts......................................................................... 58
19. Troubleshooting.......................................................................................................... 59
20. Technical Support....................................................................................................... 60
21. RAE Systems Contacts............................................................................................... 60
22. Appendix A: Regulatory Information......................................................................... 63

ToxiRAE Pro User’s Guide
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WARNINGS
Read Before Operating
This manual must be carefully read by all individuals who have or will have the
responsibility of using, maintaining, or servicing this product. The product will perform
as designed only if it is used, maintained, and serviced in accordance with the
manufacturer’s instructions.
CAUTION!
Never operate the monitor when the cover is removed. Remove the monitor top cap, rear
cover, or battery only in an area known to be non-hazardous.
Product Registration
Register your product online by visiting:
http://www.raesystems.com/support/product-registration
By registering your product, you can:
•Receive notification of product upgrades or enhancements
•Be alerted to Training classes in your area
•Take advantage of RAE Systems special offers and promotions

ToxiRAE Pro User’s Guide
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WARNINGS
Use only RAE Systems lithium-ion battery part number G02-3004-000 (3.7V,
1,800mAh). This instrument has not been tested in an explosive gas/air atmosphere
having an oxygen concentration greater than 21%. Substitution of components may
impair suitability for intrinsic safety. Replace batteries only in non-hazardous locations.
STATIC HAZARD: Clean only with a damp cloth to avoid damage from electrostatic
discharge.
For safety reasons this equipment must be operated and serviced by qualified personnel
only. Read and understand this instruction manual completely before operating or
servicing.
The monitor should be calibrated every time it does not pass a bump test, but no less
frequently than every six months, depending on use and exposure to gas and
contamination, and its operational mode.
The ToxiRAE Pro monitor is factory-preconfigured to a 30-day calibration interval, so it
will go into calibration alarm if it is not calibrated for 30 days or more.
• Calibration intervals and bump test procedures may vary due to national legislation.
• RAE Systems recommends using RAE calibration gas cylinders containing the gas that
is appropriate to the sensor you are using, and in the correct concentration.

ToxiRAE Pro User’s Guide
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AVERTISSEMENT
Utiliser seulement la batterie Lithium-ion RAE Systems référence G02-3004-000 (3.7V,
1,800mAh). Cet instrument n’a pas été testé dans une atmosphère de gaz/air explosive
ayant une concentration d’oxygène plus élevée que 21%. La substitution de composants
peut compromettre la sécurité intrinsèque. Ne changer les batteries que dans un
emplacement désigné non dangereux.
RISQUE D'ORIGINE ELECTROSTATIQUE: Nettoyer uniquement avec un chiffon
humide.
Pour des raisons de sécurité, cet équipement doit être utilisé et entretenu uniquement par
un personnel qualifié. Étudier le manuel d’instructions en entier avant d’utiliser, ou
d’entretenir l’équipement.
Le ToxiRAE Pro est configuré en usine avec une période de calibration de 30 jours, si il
n’est pas calibré durant cette période , il passe en alarme.
•Une vérification d’étalonnage est définie par une exposition du détecteur au gaz
d’étalonnage qui doit déclencher le seuil d’alarmes bas.
•Les périodes de calibration peuvent varier suivant les législations locales.
•RAE Systems recommande l’utilisation de gaz étalons de RAE Systems qui
contiennent le gaz approprié au capteur que vous utilisez et avec une concentration
adéquate

ToxiRAE Pro User’s Guide
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1. General Information
ToxiRAE Pro is a personal wireless monitor for toxic gases and oxygen
deficiency/enrichment. The ToxiRAE Pro can detect a broad range of gases—from
carbon monoxide, hydrogen sulfide, and oxygen to ammonia, chlorine, and phosgene.
The ToxiRAE Pro’s intelligent interchangeable sensors store calibration data, so if you
need to monitor one gas one day and another gas the next, swapping the sensors in your
ToxiRAE Pro is all it takes4.
Key Features
Wireless1. Personal. Proven
• Wireless access to real-time instrument readings and alarm status from any location
• Unmistakable five-way local and remote wireless notification of alarm conditions
• Largest display in its class
• Reliable, rugged, and intrinsically safe
• Continuous datalogging capability
• Fully automated bump testing and calibration with AutoRAE 2 2
• Easy to maintain with replaceable sensor and Lithium-ion battery
• Wireless or non-wireless versions3are available
1 Wireless functionality is currently offered in North America and Europe. Contact RAE Systems for
availability in other regions.
2 Contact RAE Systems for availability.
3 Wireless versions have a functioning wireless modem and are ready for wireless deployments. “Non-
wireless” versions cannot be upgraded to wireless in the future. Additional equipment and/or software
licenses may be required to enable remote wireless monitoring and alarm transmission.

ToxiRAE Pro User’s Guide
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2. Specifications
ToxiRAE Pro Specifications
Dimensions
118 mm x 60 mm x 30 mm (4.6" x 2.4" x 1.2")
Weight
220g (7.76 oz)
Sensor
Over 20 intelligent interchangeable field-replaceable electrochemical sensors
Battery
Rechargeable Li-ion battery
• Operating time > 30 hours (normal operation)
• Recharge time < 4 hours through charging cradle
Display
Graphical LCD display with white LED backlighting (activated when monitor
is in alarm or with a button press)
Display Readout
Real-time reading of concentrations in parts per million; battery status;
datalogging on/off status; wireless on/off and reception quality; STEL, TWA,
and peak values (as applicable)
Keypad
2 buttons for operation and programming
Sampling
Diffusion
Calibration
Automatic with AutoRAE 2 Test and Calibration Station or manual
Alarm Modes
Wireless remote alarm notification, audible (95dB @ 30cm), vibration, visible
alarm (flashing bright red LEDs), and on-screen indication of alarm conditions
• Additional diagnostic alarm and display message for low battery
Datalogging
• Continuous Datalogging with a three-month capacity (at one-minute
intervals)
• User-configurable datalogging interval (from 1 to 3,600 seconds)
Communication
and Data
Download
• Data download and instrument set-up on PC via charging and PC
communication cradle
• Data download via AutoRAE 2 Automated Test and Calibration Station
• Wireless data and status transmission via built-in RF modem (optional)
Wireless Network
RAE Systems Dedicated Wireless Network
Wireless
Frequency
ISM license-free bands
Wireless Range
(Typical)
300 feet (100 meters)
Operating
Temperature
-4° to 131° F (-20° to 55° C)
Humidity
0 to 95% relative humidity (non-condensing)
Dust and Water
Resistance
IP-65 rating for dust and water ingress protection (validated by an independent
test laboratory)
Hazardous
Location
Approvals
US and Canada
Class I, Div. 1; Groups A,B,C,D T4
Class I, Zone 0 A/Exia IIC T4
Europe
ATEX: II 1G, Ex ia IIC Ga T4
IECEx: Ex ia IIC Ga T4
China
Ex ia IIC T4
CE Compliance
(European
Conformity)
EMC directive: 2004/108/EC
R&TTE directive: 1999/5/EC
ATEX directive: 94/9/EC
Warranty
• Two years on non-consumable components and CO, H
2
S, and O
2
sensors
• One year on all other sensors, battery, and consumable parts
Specifications are subject to change.

ToxiRAE Pro User’s Guide
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3. Available Electrochemical Sensors For ToxiRAE Pro
The following sensors are available for use in the ToxiRAE Pro.
Note: When replacing a sensor (even with the same type), the sensor may require
conditioning before first use, in addition to typical warm-up time prior to normal
operation. This can take from a few minutes to 24 hours, depending on the type of sensor.
Refer to RAE Systems Technical Note TN-151 for information on electrochemical sensor
replacement and maintenance.
Sensor
Range
Resolution
Ammonia (NH3)
0 to 100 ppm
1 ppm
Carbon Monoxide (CO)
0 to 500 ppm
1 ppm
Carbon Monoxide (CO),
Extended Range
0 to 2,000 ppm
10 ppm
Carbon Monoxide (CO),
H2Compensated*
0 to 2,000 ppm
10 ppm
Chlorine (Cl2)
0 to 50 ppm
0.1 ppm
Chlorine Dioxide (ClO2)
0 to 1 ppm
0.03 ppm
Ethylene Oxide (EtO-A)
0 to 100 ppm
1 ppm
Ethylene Oxide (EtO-B)
0 to 10 ppm
0.1 ppm
Ethylene Oxide (EtO-C),
Extended Range
0 to 500 ppm
10 ppm
Hydrogen (H2)*
0 to 1,000 ppm
2 ppm
Hydrogen Chloride (HCl)*
0 to 15 ppm
0.2 ppm
Hydrogen Cyanide (HCN)
0 to 50 ppm
0.5 ppm
Hydrogen Fluoride (HF)*
0 to 10 ppm
0.1 ppm
Hydrogen Sulfide (H2S)
0 to 100 ppm
0.1 ppm
Hydrogen Sulfide (H
2
S),
Extended Range
0 to 1,000 ppm
1 ppm
Methyl Mercaptan
(CH3-SH)
0 to 10 ppm
0.1 ppm
Nitric Oxide (NO)
0 to 250 ppm
0.5 ppm
Nitrogen Dioxide (NO2)
0 to 20 ppm
0.1 ppm
Oxygen (O2)
0 to 30% Vol.
0.1% Vol.
Phosgene (COCl2)*
0 to 1 ppm
0.02 ppm
Phosphine (PH3)
0 to 20 ppm
0.1 ppm
Phosphine (PH
3
),
Extended Range*
0 to 1,000 ppm
1 ppm
Sulfur Dioxide (SO2)
0 to 20 ppm
0.1 ppm
* Check with RAE Systems for availability.