Ranger design 3068-DH User manual

INSTALLATION GUIDE
3068-DH STRAIGHT PARTITION
Sprinter ( Sliding Door, Aluminum )

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QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
qCordless Impact
qCordless Drill
qCutter
qMallet
qPlusnut Tool
qTape Measure
qT40 Torque Bit
q3/8" Drill Bit
q7/16" Socket
q1/2" Socket
q9/16" Wrench
q3/16" Driver Bit
q1.1 Setup...................................................................................................................................................
q1.2 Partition Assembly...............................................................................................................................
3 - 4
5
Phase 1 - Assembly
q2.1 Tips On How To Attach a Plusnut.......................................................................................................
q2.2 Vehicle Preparation.............................................................................................................................
q2.3 Sliding Door Partition Installation........................................................................................................
6
7
8 - 14
Phase 2 - Installation

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-052 Floor Bracket 1
30-057 Top Bracket 1
30-500 Edge Trim ( QTY in Inches ) 47
70-350 Grab Handle 1
79-932 Warning Label ( Bilingual ) 1
30-0580 Passenger Side Panel w/ Sliding Door 1
30-6806 Driver Side Panel 1
94-3035 Assembly Fastener Bag 1
94-6093 Assembly Fastener Bag 1
96-3023 Installation Fastener Bag 1
1.1.1 Unpack components; compare with the bill of materials.
30-500
30-057
30-052
30-6806
30-0580
70-350

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1.1.3 Identify the Assembly and Installation fastener bags.
94-3035 Fastener Bag Hardware Assembly
94-6093 Fastener Bag Hardware Assembly
96-3023 Fastener Bag Hardware Assembly
8×8×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
2×2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut
5×5×
10×10×
#90-114 Hex Bolt 1/4" × 1"
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut .250
#94-130 Plusnut .250
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-112 Flat Washer
#98-157 Spacers ( 3 )
#98-158 Retaining washer

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PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
1.2.1 Remove all the PVC from all the parts, then attach the grab handle on the passenger side panel.
1.2.2 Remove all the PVC from all the parts, then attach the edge trims on these locations.
TOOLS
qCordless Impact
q3/16" Driver Bit
HARDWARE USED
2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut
TOOLS
qMallet
qCutter

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PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the
plusnut locks, then remove the gun by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
qCordless Impact
q7/16" Socket
q9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
7/16" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
2.2.1 Floor preparation.
Remove the two D-rings in the pillars, for
re-use.
TOOLS
qCordless Impact
qT40 Torque Bit

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PHASE 2 – INSTALLATION
2.3 STRAIGHT PARTITION INSTALLATION
2.3.1 Floor bracket installation.
Attach the oor bracket to the oor
re-using the 2 D-ring bolts.
HARDWARE USED
2×
Use the D-ring bolt
TOOLS
qCordless Impact
qT40 Torque Bit

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2.3.2 Attaching plusnuts.
TOOLS
qPlusnut Tool
# 94-130
Plusnut .250
HARDWARE USED
15×
Attach plusnuts in the 15 holes.
Put the assembled partition in place, then mark all the holes through the van.
TOOLS
qCordless Drill q3/8” Drill Bit or Step Drill q1" Hole Saw
NOTE: • For the B-pilar plastic cover and wood floor use 1" hole saw to
drill a hole in the B-pilar plastic cover or wood floor, then drill 3/8"
hole in the van.
• Enlarge all the holes in the van that align with the holes of the
partiton using 3/8” drill bit or step drill.

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2.3.3 Attach top bracket to the van.
TOOLS
qCordless Impact
q7/16" Socket
HARDWARE USED
5×
#90-114 Hex Bolt 1/4" × 1"
#98-118 Lock Washer
#98-112 Flat Washer

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2.3.4 Attaching plusnuts.
TOOLS
qPlusnut Tool
# 94-130
Plusnut .250
HARDWARE USED
15×
Attach plusnuts in the 15 holes.
NOTE: Put the partition in place and check if the holes of the partition align with the holes of the van.
Put the assembled partition in place, then mark all the holes through the van.
TOOLS
qCordless Drill q3/8” Drill Bit or Step Drill q1" Hole Saw
NOTE: • For the B-pilar plastic cover and wood floor use 1" hole saw to
drill a hole in the B-pilar plastic cover or wood floor, then drill 3/8"
hole in the van.
• Enlarge all the holes in the van that align with the holes of the
partiton using 3/8” drill bit or step drill.

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2.3.5 Put the side panels in place, then bolt the driver and passenger side panels to the van.
NOTE: Put a bolt, lock washer, at washer, 3 spacers and a retaining washer in the partition 1st, then
attach the partition in the van.
TOOLS
qCordless Impact
q7/16" Socket
HARDWARE USED
10×
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-112 Flat Washer
#98-157 Spacers ( 3 )
#98-158 Retaining washer

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2.3.6 Attach the end panels to the top bracket and oor bracket.
HARDWARE USED
4×
HARDWARE USED
4×
TOOLS
qCordless Impact
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
TOOLS
qCordless Impact
q1/2" Socket

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2.3.7 Apply the warning label on the passenger side panel.
NOTE: Put the warning label in a
place where it’s easy to see.

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“Congratulations, you have successfully installed your
Sliding Door Partition!
Thank you for doing business with us.”