Ranger design 6093-27 User manual

INSTALLATION GUIDE
6093-27 Large Grab Hnadle
Steel

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QUICK START GUIDE
REQUIRED ITEMS
1
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Tips How to Install Plusnut..............................................................................................................
3 - 4
5
Phase 1 - Assembly
Phase 2 - Installation
qCordless Drill
qTorque Gun or Ratchet
qPlusnut Tools ( 5/16" )
q3/8" Drill Bit
qMarker
q1/2" Socket
q2.1 OEM Installation...............................................................................................................................
q2.2 Ranger Design Installation...............................................................................................................
6
7

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
Large Grab Handle Large Grab Handle 1
Large grab HandLe
1.1.1 Unpack components; compare with the bill of materials.

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Fastener Kit Fastener Assembly
2×
Hex Bolt
5/16"-18 × 1"
GR-5 ZINC
# 90-208
# 98-110
2×
Flat Washer
5/16"
ZINC
2× Plusnut
5/16"
# 94-132
2× # 98-122
Lock Washer
5/16"
ZINC
# 94-116
Serrated Nut
5/16"-18
ZINC
2×
# 98-114
2×
Flat Washer
3/8"
ZINC
# 98-109
2× Flat Washer
3/8"
# 90-486
Carriage Bolt
5/16"-18 × 3/4"
ZINC
2×
OEM FASTENER
RANGER DESIGN FASTENER
#90-208 Hex Bolt 5/16" × 1"
#98-122 Lock Washer
#98-110 Flat Washer
#94-132 Plus nut
2×
2×
#90-486 Carriage Bolt 5/16" × 3/4"
#98-109 Flat Washer
#98-114 Flat Washer
#94-116 Serrated Nut

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PHASE 1 – INSTALLATION
1.2 TIPS HOW TO INSTALL PLUSNUT
FORWARD REVERSE
STEP: Put the plusnut on the plusnut gun, then attach the plus nut in the hole by turning the gun forward until
the plus nut locks, then remove the gun by turning in reverse.
•using plusnut gun
•using plusnut tool
1.2.1 How to attach plus nut.
PLUSNUT TOOL HARDWARE USED
Flat washer 5/16"
Flat washer 5/16" BS × 7/8" OD
TOOLS
qCordless Impact
q1/2" Socket
q9/16" Wrench
STEP 1:
Assemble the plusnut tool with the hardware needed, plus nut
and the 9/16" wrench as shown.
FORWARD REVERSE
STEP 2:
Attach the plus nut in the hole by turning
the bolt forward using an impact with a
1/2" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the plusnut tool is not included in the fastener bag.
The plusnut tool can be ordered separately upon demand at no charge.

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2.1.1 • Place the Grab Handle against a at surface.
• Mark the holes of the Grab Handle, then drill the mark using 1/2" drill bit.
• Install the plusnut to the holes.
• Install the Grab Handle to the plusnut using OEM fastener kit.
PHASE 2 – INSTALLATION
2.1 OEM INSTALLATION
HARDWARE USED
2× ( 17 ft •lbs )
TOOLS
qCordless Drill
qMarker
q1/2" Drill Bit
qTorque Gun
q1/2" Socket
#90-208 Hex Bolt 5/16" × 1"
#98-122 Lock Washer
#98-110 Flat Washer
#94-132 Plus nut

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2.2.2 • Place the Grab Handle to Ranger Design unit or panel.
• Mark the holes of the Grab Handle, then drill the mark using 3/8" drill bit.
• Install the Grab Handle to the Ranger Design unit or panel using Ranger Design fasyener kit.
NOTE: If you are installing the Grab Handle to Ranger design unit,
always place the Grab Handle 3/4" from the bend of the panel.
PHASE 2 – INSTALLATION
2.2 RANGER DESIGN INSTALLATION
3/4"
bend HARDWARE USED
2× ( 17 ft •lbs )
TOOLS
qCordless Drill
qMarker
q3/8" Drill Bit
qTorque Gun
q1/2" Socket
#90-486 Carriage Bolt 5/16" × 3/4"
#98-109 Flat Washer
#98-114 Flat Washer
#94-116 Serrated Nut

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“You have successfully installed your
Large Grab Handle
Thank you for doing business with us.”
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