Ranger design 3064-DL User manual

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INSTALLATION GUIDE
3064-DL STRAIGHT PARTITION
Sprinter ( Walk-Through, Aluminum )

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QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
qCordless Impact
qCordless Drill
qCutter
qMallet
qPlusnut Tool
qTape Measure
qT40 Torque Bit
q3/8" Drill Bit
q7/16" Socket
q1/2" Socket
q9/16" Wrench
q3/16" Driver Bit
q1.1 Setup...................................................................................................................................................
q1.2 Partition assembly...............................................................................................................................
3 - 4
5
Phase 1 - Assembly
q2.1 Tips on how to attach a plusnut..........................................................................................................
q2.2 Vehicle preparation..............................................................................................................................
q2.3 Straight partition installation................................................................................................................
6
7 - 9
10 - 13
Phase 2 - Installation

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-049 Passenger Side Panel 1
30-050 Driver Side Panel 1
30-051 Top Bracket 1
30-052 Floor Bracket 1
30-500 Edge Trim ( QTY in Inches ) 28
70-350 Grab Handle 1
79-932 Warning Label ( Bilingual ) 1
94-3045 Assembly Fastener Bag 1
94-6093 Assembly Fastener Bag 1
96-3019 Installation Fastener Bag 1
1.1.1 Unpack components; compare with the bill of materials.
30-500
30-051
30-052
30-050
30-049
70-350

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1.1.3 Identify the Assembly and Installation fastener bags.
94-3045 Fastener Bag Hardware Assembly
94-6093 Fastener Bag Hardware Assembly
96-3019 Fastener Bag Hardware Assembly
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
8×
Serrated Nut
5/16"-18
ZINC
# 94-116
8×
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
8×
8×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
Flat Washer
1/4", 3/4" OD
ZINC
# 98-112
17×
Plusnut .250
# 94-130
17×
Lock Washer
Regular 1/4"
ZINC
# 98-118
17×
Hex Bolt
1/4"-20 × 1-1/4"
GR-5 ZINC
# 90-118
17×
17×
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut .250
Serrated Nut
1/4"-20
ZINC
# 94-112
2×
# 90-893 Cap Screw
1/4" × 3/4"
2× 2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut

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PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
TOOLS
qMallet
qCutter
TOOLS
qCordless Impact
q3/16" Driver Bit
HARDWARE USED
2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut
1.2.1 Remove all the PVC from all the parts, then attach the grab handle on the passenger side panel.
1.2.2 Remove all the PVC from all the parts, then attach the edge trims on these locations.

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PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the
plusnut locks, then remove the gun by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
qCordless Impact
q7/16" Socket
q9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
7/16" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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2.2.1 Assembly preparation.
PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4×
Lift the driver and passenger side panels inside the van, put the
panels in place, then attach the top bracket on the driver and
passenger side panels.
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut

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2.2.2 Attaching plusnuts.
TOOLS
qPlusnut Tool
# 94-130
Plusnut .250
HARDWARE USED
17×
Attach plusnuts in the 17 holes.
TOOLS
qCordless Drill
q3/8" Drill Bit or Step Drill
Enlarge all the holes in the van that are aligned with the holes
of the partiton using 3/8" drill bit or step drill.
NOTE: Using the assembled partition as a template, check the alignment of the holes with the
holes of the van. Make new 3/8" holes as necessary.

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2.2.3 Floor preparation.
TOOLS
qCordless Impact
qT40 Torque Bit
Put the assembled partition on the side,
then remove the two D-rings in the pillars,
for re-use.

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PHASE 2 – INSTALLATION
2.3 STRAIGHT PARTITION INSTALLATION
2.3.1 Floor bracket installation.
Attach the oor bracket to the oor
re-using the 2 D-ring bolts.
HARDWARE USED
2×
Use the D-ring bolt
TOOLS
qCordless Impact
qT40 Torque Bit