Ranger design 3068-DL User manual

INSTALLATION GUIDE
3068-DL STRAIGHT PARTITION
Sprinter ( Sliding Door, Aluminum )
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the digital Install Guide.

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QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
qCordless Impact
qCordless Drill
qCutter
qMallet
qPlusnut Tool
qTape Measure
qT40 Torque Bit
q3/8" Drill Bit
q7/16" Socket
q1/2" Socket
q9/16" Wrench
q3/16" Driver Bit
qDrill Stop
q1.1 Setup...................................................................................................................................................
q1.2 Partition Assembly...............................................................................................................................
3 - 4
5
Phase 1 - Assembly
q2.1 Tips On How To Attach a Plusnut.......................................................................................................
q2.2 Vehicle Preparation.............................................................................................................................
q2.3 Sliding Door Partition Installation........................................................................................................
6
7
7 - 13
Phase 2 - Installation

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-051 Top Bracket 1
30-052 Floor Bracket 1
30-500 Edge Trim ( QTY in Inches ) 28
70-350 Grab Handle 1
79-932 Warning Label ( Bilingual ) 1
30-0530 Passenger Side Panel w/ Sliding Door 1
30-6805 Driver Side Panel 1
94-3035 Assembly Fastener Bag 1
94-6093 Assembly Fastener Bag 1
96-3022 Installation Fastener Bag 1
1.1.1 Unpack components; compare with the bill of materials.
30-500
30-051
30-052
30-6805
30-0530
70-350

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1.1.3 Identify the Assembly and Installation fastener bags.
94-3035 Fastener Bag Hardware Assembly
94-6093 Fastener Bag Hardware Assembly
96-3022 Fastener Bag Hardware Assembly
8×8×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
2×2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut
5×5×
#90-114 Hex Bolt 1/4" × 1"
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut .250
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut
#90-983 Short Double Ended
Bolt
#94-100 Hex Nut
#98-180 Short Partition Spacer
6×
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut
#90-984 Long Double
Ended Bolt
#94-100 Hex Nut
#98-181 Long Partition Spacer
6×

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PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
TOOLS
qMallet
qCutter
TOOLS
qCordless Impact
q3/16" Driver Bit
HARDWARE USED
2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut
1.2.1 Remove all the PVC from all the parts, then attach the grab handle on the passenger side panel.
1.2.2 Remove all the PVC from all the parts, then attach the edge trims on these locations.

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PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the
plusnut locks, then remove the gun by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
qCordless Impact
q7/16" Socket
q9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
7/16" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
2.2.1 Floor preparation.
Remove the two D-rings in the pillars, for
re-use.
TOOLS
qCordless Impact
qT40 Torque Bit
PHASE 2 – INSTALLATION
2.3 STRAIGHT PARTITION INSTALLATION
2.3.1 Floor bracket installation.
Attach the oor bracket to the oor
re-using the 2 D-ring bolts.
HARDWARE USED
2×
Use the D-ring bolt
TOOLS
qCordless Impact
qT40 Torque Bit

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2.3.2 Attaching plusnuts.
NOTE: Using the assembled partition as a template, check the alignment of the holes with the
holes of the van. Make new 3/8" holes as necessary.
TOOLS
qPlusnut Tool
# 94-130
Plusnut .250
HARDWARE USED
15×
Attach plusnuts in the 15 holes.
Put the assembled partition in place, then mark all the holes through the van.
TOOLS
qCordless Drill q3/8” Drill Bit or Step Drill q1" Hole Saw
NOTE: • For the B-pilar plastic cover and wood floor use 1" hole saw to
drill a hole in the B-pilar plastic cover or wood floor, then drill 3/8"
hole in the van.
• Enlarge all the holes in the van that align with the holes of the
partiton using 3/8” drill bit or step drill.

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2.3.3 Attach the top bracket to the van.
TOOLS
qCordless Impact
q7/16" Socket
HARDWARE USED
5×
#90-114 Hex Bolt 1/4" × 1"
#98-118 Lock Washer
#98-112 Flat Washer

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2.3.4 Install double ended bolts and spacers into van before placing partition panels
TOOLS
qCordless Impact
q7/16" Socket
HARDWARE USED
6×
TOOLS
qCordless Impact
q7/16" Socket
#94-130 Plusnut
#90-984 LongDouble Ended
Bolt
#98-181 Long Partition Spacer
HARDWARE USED
6×
√
×
#94-130 Plusnut
#90-983 Short Double Ended
Bolt
#98-180 Short Partition Spacer