Ranger design 5047 User manual

INSTALLATION GUIDE
5047 Raised Base for 5040/5045 Cab Box
ProMaster ( Steel )

QUICK START GUIDE
REQUIRED ITEMS
1
PERSON
q1.1 Setup............................................................................................................................................... 3
Phase 1 - Assembly
Phase 2 - Installation
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q7/16” Socket
q1/2” Drill Bit w/ Drill Collar ( Set at 1/2” Deep)
qKnife
qPlusnut Tool / Plusnut Gun ( 1/4” )
q2.1 Installation.........................................................................................................................................
q2.2 Install With 5040/5045 Cab Box.......................................................................................................
q2.3 Using the Plusnut Tool......................................................................................................................
4
4
5

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack all the components and compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
54-609 Raised Base, Cab Box, ProMaster 1
90-5054 Install Fastener Kit 1
BILL OF MATERIALS
90-5054 Fastener Kit Fastener Install
1.1.3 Fastener kits.
54-609
4×4×
Hex Bolt
1/4”-20 × 3/4"
GR-5 ZINC
# 90-204
# 94-112
Serrated Nut
1/4”-20
ZINC
4×4×
8×8× # 98-106
Flat Washer
1/4”
ZINC
4×4× Plusnut 1/4”-20
# 94-130
Hex Bolt
1/4”-20 × 1-1/4"
GR-5 ZINC
# 90-110
4×4× 4×4×
#94-130 1/4" Plusnut
#90-110 Hex Bolt 1/4" × 1-1/4"
#98-106 Flat Washer
4×4×
#90-204 Hex Bolt 1/4" × 3/4"
#98-106 Flat Washer
#94-112 Serrated Nut

For technical support, contact us at 1-800-565-5321 5047 Installation Guide |REV. A1 | Page 4
PHASE 2 – INSTALLATION
2.1 INSTALLATION
2.1.1 • Place the cab box raiser between the front seats.
• Adjust the position forward or backward to avoid any seat armrest or mechanical handbrake levers.
WARNING: Verify with the vehicle manufacturer before drilling through the oor, that no wires, cables
or other items are underneath. Adjust the position of the cab box raiser to avoid any items underneath.
• Mark the location of the 4 holes.
• Drill and insert the 4 Plusnuts. See Section 2.3 on using the Plusnut tool.
TOOLS
qCordless drill
q1/2” Drill Bit
qPlusnut tool
q7/16” Socket
HARDWARE USED
4×
⚠
#94-130 1/4" Plusnut
2.1.2 • Assemble the cab box to the riser. Refer to the 5040 or 5045 Cab Box for installation instruction.
• Lower the cab box and raiser to the oor. Secure with fasteners.
NOTE: 5040 and 5045 Cab Box are separate units.
TOOLS
qCordless drill
q7/16” Socket
HARDWARE USED
4×
#90-110 Hex Bolt 1/4" × 1-1/4"
#98-106 Flat Washer
5045 SHOWN
2.2 INSTALL WITH 5040 OR 5045 CAB BOX

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FORWARD REVERSE
• Put the Plusnut on the Plusnut gun.
• Secure the Plusnut to the hole by turning the gun forward until the Plusnut locks.
• Remove the gun by turning in reverse.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" 3/4" OD
TOOLS
qCordless Impact
q7/16" Socket
q9/16" Wrench
STEP 1:
Assemble the 6490 Plusnut tool with the hardware needed,
Plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
STEP 2:
Secure the Plusnut to the hole by turning
the bolt forward using an impact with
a 7/16" socket until the Plusnut locks.
Then remove the bolt by turning the
impact in reverse.
• The hardware used for the 6490 plusnut tool is not included in the fastener bag.
• The 6490 plusnut tool can be ordered separately upon demand at no charge.
2.3 USING THE PLUSNUT TOOL
2.3.1 Using a Plusnut Gun.
2.3.2 Using a Plusnut Tool.

For technical support, contact us at 1-800-565-5321 5047 Installation Guide |REV. A1 | Page 6
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5047 Raised Base.
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