Ranger design 1525-PCX User manual

INSTALLATION GUIDE
1525-PCX Combination Ladder Rack
Promaster City ( Aluminum )

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground or table.
qCordless Impact
qRatchet
qTape Measure
qMallet
qMarker
qLadder
qCutter
q1/2" Socket
qSawhorse ( Optional )
qBox
qKnife
q1/2" Wrench
q10mm Socket
qSilicone
q1.1 Setup...............................................................................................................................................
q1.2 Ladder Rack Assembly....................................................................................................................
3 - 5
6 - 14
Phase 1 - Assembly
Phase 2 - Installation
q2.1 Mounting Tracks Installation............................................................................................................
q2.2 Ladder Rack Installation..................................................................................................................
q2.3 Note.................................................................................................................................................
15
16 - 20
21

For technical support, contact us at 1-800-565-5321 1525-PCX Installation Guide |REV. B2 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
10-149 Clamp Handle Support 2
10-545 Ski Plastic Plug 4
10-548 Hook Protector ( 4 - 3/8" L ) 2
10-718 Mounting Track 2
10-460 “V” Foot 4
15-2581 Front Crossbow 2
15-2591 Rear Crossbow 1
15-2596 Third Crossbow 1
15-3003 Ladder Clamp Lock 2
15-3004 Ladder Clamp Rear Hook 2
15-3005 Ladder Clamp Bar ( Driver Side ) 1
15-3006 Ladder Clamp Bar ( Passenger Side ) 1
15-3010 Ski ( Left ) 1
15-3011 Ski ( Right ) 1
15-4290 Front Hook 2
94-1011 Assembly Fastener Kit 1
96-1013 Install Fastener Kit 1
BILL OF MATERIALS
15-300615-3005
15-2591 15-259615-2581
15-3011
15-3010
15-3004 15-4290
15-3003
10-545
10-149
10-548
10-460
10-718

For technical support, contact us at 1-800-565-5321 1525-PCX Installation Guide |REV. B2 | Page 4
94-1011 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
4×
#90-487 Carriage Bolt 5/16" × 3/4"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
28×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
4×
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
2×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
#98-160 Spacer
# 90-487
4×
Carriage Bolt
5/16"-18 × 3/4"
SS304
# 90-491
30×
Carriage Bolt
5/16"-18 × 1"
SS304
# 98-117
Flat Washer
5/16", O.D 3/4"
SS18-8
38×
# 98-123
Lock Washer
Regular 5/16"
SS304
38×
# 94-105
Hex Nut
5/16"-18
SS316wax
38×
# 98-160 Spacer
SS18-8
2×

For technical support, contact us at 1-800-565-5321 1525-PCX Installation Guide |REV. B2 | Page 5
96 - 1013 Fastener Kit Fastener Assembly
8×
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
10×
#90-825 Hex Bolt M6 × 20mm
#98-119 Lock Washer
#98-113 Flat Washer
#98-149 Neoprene Spacer
# 98-119
10×
Lock Washer
1/4"
SS304
# 90-209
8×
Hex Bolt
5/16"-18 × 1"
SS304
# 94-150 Channel Nut
5/16"
8×
# 98-149
10×
Spacer
0.290" ID × 1.375" OD × 0.125" L
NEOPRENE
# 90-825
Hex Bolt
M6-1.0 × 20mm
SS304
10×
# 98-123
Lock Washer
5/16"
SS304
8×
10× # 98-113
Flat Washer
1/4", OD 5/8"
SS18-8
# 98-117
Flat Washer
5/16", OD 3/4"
SS18-8
8×

For technical support, contact us at 1-800-565-5321 1525-PCX Installation Guide |REV. B2 | Page 6
PHASE 1 – ASSEMBLY
1.2 LADDER RACK ASSEMBLY
1.2.1 Peel the backer off of the adhesive on the hook protector, then attach the hook protector
to the upper rear hook.
1.2.2 Attach the rear hooks to the ladder clamps, with the pre-assembled hardware on the pivot bars.
TOOLS
qKnife
REMOVE
TOOLS
qCordless Impact
q1/2" Socket
q1/2" Wrench
#90-225 Hex Bolt
5/16" - 18 × 2" SS304
#98-117 Flat Washer
#98-117 Flat Washer
#94-111 Lock Nut
HARDWARE USED
4× hardware is pre-assembled.
2×

For technical support, contact us at 1-800-565-5321 1525-PCX Installation Guide |REV. B2 | Page 7
1.2.3 Slide carriage bolts on the bottom face of the crossbows.
TIPS: Use tape to keep the bolts from sliding off.
NOTE: The track plug must be removed from the underneath of the front crossbow, and reinstalled
after the feet have been installed in the nal position.
Third crossbow
• Slide 4 pcs. of 1" carriage bolts.
DRIVER SIDE
8×
#90-491 Hex Bolt
5/16" × 1" SS304
Rear crossbow
• Slide 2 pcs. of 3/4" carriage bolts.
• Slide 4 pcs. of 1" carriage bolts.
HARDWARE USED
2×
#90-487 Carriage Bolt
5/16" × 3/4" SS304
PASSENGER SIDE
8×
#90-491 Hex Bolt
5/16" × 1" SS304
Rear crossbow
• Slide 2 pcs. of 3/4" carriage bolts.
• Slide 4 pcs. of 1" carriage bolts.
Third crossbow
• Slide 4 pcs. of 1" carriage bolts.
HARDWARE USED
2×
#90-487 Carriage Bolt
5/16" × 3/4" SS304

For technical support, contact us at 1-800-565-5321 1525-PCX Installation Guide |REV. B2 | Page 8
HARDWARE USED
16× hand-tighten the nuts.
Carriage bolts are already on
the crossbows.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
1.2.4 Install the feet on the third, and Rear Crossbows.
NOTE: The more slanted side of the V foot should be closer to the end of the crossbow.

For technical support, contact us at 1-800-565-5321 1525-PCX Installation Guide |REV. B2 | Page 9
1.2.5 Fasten the left and right ladder clamp assemblies to the Rear Crossbow.
HARDWARE USED
4×
Carriage bolts are already on
the crossbows.
#98-123 Lock Washer
#98-117 Flat Washer
#94-105 Hex Nut
TOOLS
qCordless Impact
q1/2" Socket
qTape Measure
qMarker
12-3/4"

For technical support, contact us at 1-800-565-5321 1525-PCX Installation Guide |REV. B2 | Page 10
1.2.6 • Pull out the 14.5" track plug on the passenger side of the rst front crossbow and
the driver side of the adjustable front crossbow.
• Loosen the pre-assembled hardware on the front hooks and slide the hooks onto the
front crossbows to the position shown below.
• Cut the track plug, then attach it back to the crossbows.
8.5"
Tighten the nuts just to hold the front
hook for adjustment.
HARDWARE USED
4× hardware is pre-assembled.
#98-123 Lock Washer
#98-117 Flat Washer
#90-491 Carriage Bolt 5/16" × 1"
#94-105 Hex Nut
TOOLS
qMarker
qCutter