ReelCraft RS7000 Series User manual

Operating Instructions
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: [phone]
Customer Service: 855-634-9109 • [email protected] • www.reelcraft.com
Series RS7000 / RSTW7000 Hose Reels
Low, Medium and High Pressure Model Numbers:
RS7600 OLP RS7850 OLP RS7800 OMP RS7650 OHP
RS7650 OLP RS7900 OLP RS7850 OMP RSTW7400 OLP
RS7607 OLP RS7925 OLP RS7400 OHP RSTW7450 OLP
RS7670 OLP RS7600 OMP RS7450 OHP RSTW7400 OLPT
RS7800 OLP RS7650 OMP RS7600 OHP RSTW7450 OLPT
Read this manual carefully before installing, operating
or servicing equipment.
IMPORTANT
Dimensions
A20 1/4”
B19 3/4”
C7 13/16”
D3 7/8”
E7 3/8”
• Ensure that reel is properly installed before connecting input and output
hoses.
• Bleed fluid/gas pressure from system before servicing reel.
• Before connecting reel to supply line, ensure that pressure does not
exceed maximum working pressure rating of reel.
• Remember, even low pressure is very dangerous and can cause per-
sonal injury or death.
• Be aware of machinery and personnel in work area.
• If a leak occurs in the hose or reel, remove system pressure immedi-
ately.
• A high tension spring assembly is contained within the reel. Exercise
extreme caution.
• Pull hose from reel by grasping the hose itself.
• Ensure that reel, hose, and equipment being serviced are
properly grounded. Use an ohmmeter to check ground continuity.
• If reel ceases to unwind or rewind, remove system pressure immedi-
ately. Do not pull or jerk on hose!
• Treat and respect the hose reel as any other piece of machinery,
observing all common safety practices.
SAFETY
Personal injury and/or equipment damage may result if proper safety precautions are not observed.
Form# 1311-1119 Rev: 1/2020
IN-SERVICE CAUTION - FOR WELDING HOSE REELS (RSTW Models Only):
• The user is cautioned not to shut off the fuel gas at the regulator or supply source first, as a flashback may result, and thereby damage the
hose.
• Users are cautioned specifically to shut off the gas at the torch first, and then at the regulator or supply source, to limit permeation of gas
through the hose wall. This should be done when the torch will not be used for periods in excess of 30 minutes.
• After the flame has been extinguished and the gas turned off at the supply source, it is recommended that any remaining gas be bled to mini-
mize degradation of the rubber during long shutdowns.
• To prevent an accumulation or concentration of gas that could be explosive or otherwise harmful to personnel, adequate ventillation must be
provided at all times, particularly in confined areas where fuel gas is being used.
• Additional advice for minimizing the permeation problem has been supplied by an NWSA member who states “The source of gas (fuel gas
and oxygen) should be closed before leaving for the day or shift. After the cylinder or manifold valves have been closed, the torch valves
(both fuel gas and oxygen) should be opened to remove all pressure from hoses.
A
B
E
C
D

Series RS7000 / RSTW7000 Hose Reels
Page 2 www.reelcraft.com
INSTALLATION INSTRUCTIONS
MOUNTING
Caution: Unless reel was specified differently when ordering,
maximum installation height is 16 feet. Do not exceed this dis-
tance.
1. Unpack and inspect reel for damage. Turn by hand to check
for smooth operation. Check for completeness.
2. Configure reel for top, side or bottom-wind hose dispensing
by removing nuts (1) securing guide arm bracket (2). Position
guide arm bracket to desired location, and replace nuts.
Caution: When changing guide arm positions, the U-bolt
must be placed in the proper location as instructed in figure A
below. The reel can “latch out” during use if this instruction is
not adhered to.
3. Position reel on floor, wall, or ceiling. Secure into place using
four (customer supplied) bolts (3).
FOR NON-WELDING HOSE REELS (RS Models Only)
INSTALLING THE INPUT HOSE
Warning: Ensure that supply line pressure does not exceed
maximum working pressure rating of reel. Apply pipe thread
sealant to all threads. Caution: Use flexible hose connection at
input. Do not use rigid plumbing.
1. Connect supply line hose (4) to main shaft input (5) as indi-
cated in illustration.
INSTALLING THE OUTPUT HOSE (No Hose Model)
Warning: Use extreme caution; reel under tension. Avoid releas-
ing latch mechanism. Apply pipe thread sealant to all threads.
1. Manually turn sheave (10) until spring is tight, back off 3
turns, then latch.
2. Route output hose (11) through guide arm bracket (2), U-bolts
(12), then through cutout (13) in spool as indicated in illustra-
tion.
3. Connect output hose (11) to swivel (14) as indicated in illus-
tration.
4. Tighten U-bolts (12).
5. Charge inlet and outlet hoses. Momentarily open control valve
on working end to purge hoses of gases. When fluid appears
at control valve, close valve. With hoses fully charged, release
latch and wind output hose onto reel.
6. Install REELSAFETM hose identification sticker onto working
end of hose in a highly visible location. (Figure B)
FOR WELDING HOSE REELS (RSTW Models Only)
INSTALLING THE INPUT HOSES
Caution: Apply thread sealant to all input connections to insure
a proper seal.
INSTALLING THE OUTPUT HOSES (No Hose Model)
Caution: Use extreme caution; reel under tension, avoid releas-
ing latch mechanism. Apply thread sealant to outlet connections.
1. Manually turn spool assembly until spring is tight, back off
three turns, then latch.
2. Route output hoses through guide bracket.
3. Using a wrench, firmly hold on to output fittings on swivel
while tightening the hose connector.
4. Install REELSAFETM hose identification sticker onto work-
ing end of the gas hose only in a highly visible location.
(Figure B)










11 15
2
13
4
12
2
10
14
1
5
3
Figure A
Acetylene/fuel gas
inlet 1/4” FPT
(Red)
Oxygen
inlet 1/4” FPT
(Green)
Figure B
Step 1 Step 2 Step 3

Series RS7000 / RSTW7000 Hose Reels
www.reelcraft.com Page 3
ADJUSTMENTS
Warning: Use extreme caution; reel under tension. Avoid releas-
ing latch mechanism. If necessary, adjust spring tension on reel
by adding or removing wraps of hose from spool, one wrap at a
time, until desired tension is obtained. Add wraps to increase
tension. Remove wraps to decrease tension.
SERVICE INSTRUCTIONS
User servicing of the reel is limited to replacing input/output
hoses only. Refer all other repairs to an authorized service
person or directly to Reelcraft. Failure to do so can result in per-
sonal injury and/or equipment damage and may void the
warranty. Warning: Rewind hose on reel, then bleed pressure
from system before performing the following procedures.
1. Replace hoses in accordance with procedures given in
“Installation Instructions” section of this manual.
Caution: When replacing drive spring, hold the center of the
spring down as the hub is pulled out. If the center is allowed
to raise up, the spring may escape from it’s container with
enough force to cause injuries.
2. All mating moving parts are to be lubricated with Perma Bond
or Loctite anti-seize compound.
When disposing of old or broken spring assemblies, the coils
should be welded or wired together to prevent possible injury to
scrap handling personnel.
SERVICE TO CLUTCH MECHANISM
1. To access the clutch remove set screw (13) indicated in below figure.
2. Remove spool assembly from reel base (2).
3. Remove shaft (24) and pinion gear (26) Note: floats freely and removes without tools
4. Remove clutch plate (22) by removing 4 bolts (19) to access clutch.
5. Inspect the clutch mechanism for excess ware or damage, if required remove and replace (no special tools required)
6. Before replacing the clutch inspect bearing (28) replace if there is excess ware.
7. Replace clutch assembly (20) in housing (21), ensure exposed shoes are facing the base side
8. Reinstall cover plate (22) with lock washers (23) between plate and hex couplings (25), reinstall bolts (19)
9. Align key way in clutch assembly (20) with key way in shaft (24) and install shaft through bearing (28) in base. Orient shaft so
longer key way faces base side.
10. Inspect gear (26) if in good condition reinstall gear onto shaft (24)
11. Reinstall spool assembly and test reel for clutch functionality.

Series RS7000 / RSTW7000 Hose Reels
Page 4 www.reelcraft.com
Item
#Description # Req. RS7600
OLP
RS7650
OLP
RS7607
OLP
RS7670
OLP
RS7800
OLP
RS7850
OLP
RS7900
OLP
RS7925
OLP
1Swivel & Ell Assembly 1 S600923-1 S600923-1 S600923-1 S600923-1 S600923-1 S600923-1 600242 600242
2Spool & Hub Assembly 1 602726 602726 602726 602726 602726 602726 602726 602726
3Drive Spring Assembly 1 260028-1 260028-1 S260028 S260028 S260037 S260037 S600023 S600023
4 Gasket 1 S260069 S260069 S260069 S260069 S260069 S260069 S260069 S260069
5Arbor Key 1 261275 261275 261275 261275 261275 261275 261275 261275
6Spring Arbor 1 261274 261274 261274 261274 261274 261274 261274 261274
7Spring Cover 1 263183 263183 263183 263183 263183 263183 263183 263183
810-32 x 3/8” Nyloc Nut 6 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15
9Main Shaft 1 602231 602231 602231 602231 602231 602231 602231-1 602231-1
10 1 ¼” Snap Ring 2 300007 300007 300007 300007 300007 300007 300007 300007
11 Latch Pawl Assembly 1 S602694 S602694 S602694 S602694 S602694 S602694 S602694 S602694
12 Base Assembly 1 602842 602842 602842 602842 602842 602842 602842 602842
13 ½-13 Set Screw 1 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84
14 Guide Arm with Rollers 1 S600017 S600017 S600017 S600017 S600017 S600017 S600017 S600017
15 Bumper Stop Assembly 1 None 1-HR1004-3 None 1-HR1004-3 None 2-HR1004-3 None 3-HR1004-3
16 5/16-18 Lock Nut 4 300107 300107 300107 300107 300107 300107 300107 300107
17 ½-20 x 5/8” Hex Nut 1 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8
18 .625 Vinyl cap 1 263205 263205 263205 263205 263205 263205 263205 263205
19 5/16-18 x 1/2 Whiz Lock 8 S44-10 S44-10 S44-10 S44-10 S44-10 S44-10 S44-10 S44-10
20 Clutch 1 263198 263198 263198 263198 263198 263198 263198 263198
21 Clutch Drum 1 263187 263187 263187 263187 263187 263187 263187 263187
22 Clutch Plate 1 263186 263186 263186 263186 263186 263186 263186 263186
23 Lock Washers 5/16 SS 8 S339-516 S339-516 S339-516 S339-516 S339-516 S339-516 S339-516 S339-516
24 Keyed shaft 1 263188 263188 263188 263188 263188 263188 263188 263188
25 Hex Coupling 5/16-18 2” 4 263216 263216 263216 263216 263216 263216 263216 263216
26 Pinion gear 1 263182 263182 263182 263182 263182 263182 263182 263182
Hose Assembly None 601017-50 None 601017-70 None 601021-50 None 601026-25
Hose Identification Sticker S263210 S263210 S263210 S263210 S263210 S263210 S263210 S263210
Hose I.D. x Length None 3/8” x 50’ None 3/8” x 70’ None ½” x 50’ None ¾” x 25’
Reel Inlet Connection ½” NPT(F) ½” NPT(F) ½” NPT(F) ½” NPT(F) ½” NPT(F) ½” NPT(F) ¾” NPT(F) ¾” NPT(F)
Max. Operating Pressure 500 PSI 300 PSI 500 PSI 300 PSI 500 PSI 300 PSI 500 PSI 250 PSI
Max. Operating Temperature 210 °F 150 °F 210 °F 150 °F 210 °F 150 °F 210 °F 150 °F

Series RS7000 / RSTW7000 Hose Reels
www.reelcraft.com Page 5
Item
#Description # Req. RS7600
OMP
RS7650
OMP
RS7800
OMP
RS7850
OMP
RS7400
OHP
RS7450
OHP
RS7600
OHP
RS7650
OHP
1Swivel & Ell Assembly 1 S600300 S600300 S600300 S600300 S602110 S602110 S602110 S602110
2Spool & Hub Assembly 1 602726 602726 602726 602726 602728 602728 602726 602726
3Drive Spring Assembly 1 S260053 S260053 S260053 S260053 S260053 S260053 S260053 S260053
4 Gasket 1 S260069 S260069 S260069 S260069 S260069 S260069 S260069 S260069
5Arbor Key 1 261275 261275 261275 261275 261275 261275 261275 261275
6Spring Arbor 1 261274 261274 261274 261274 261274 261274 261274 261274
7Spring Cover 1 263183 263183 263183 263183 263183 263183 263183 263183
810-32 x 3/8” Nyloc Nut 6 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15
9Main Shaft 1 602231 602231 602231 602231 602231 602231 602231 602231
10 1 ¼” Snap Ring 2 300007 300007 300007 300007 300007 300007 300007 300007
11 Latch Pawl Assembly 1 S602694 S602694 S602694 S602694 S602694 S602694 S602694 S602694
12 Base Assembly 1 602842 602842 602842 602842 602842 602842 602842 602842
13 ½-13 Set Screw 1 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84
14 Guide Arm with Rollers 1 S600017 S600017 S600017 S600017 S600017 S600017 S600017 S600017
15 Bumper Stop Assembly 1 None 1-HR1004-3 None 2-HR1004-3 None 1-HR1004-3 None 602762
16 5/16-18 Lock Nut 4 300107 300107 300107 300107 300107 300107 300107 300107
17 ½-20 x 5/8” Hex Nut 1 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8
18 .625 Vinyl cap 1 263205 263205 263205 263205 263205 263205 263205 263205
19 5/16-18 x 1/2 Whiz Lock 8 S44-10 S44-10 S44-10 S44-10 S44-10 S44-10 S44-10 S44-10
20 Clutch 1 263198 263198 263198 263198 263198 263198 263198 263198
21 Clutch Drum 1 263187 263187 263187 263187 263187 263187 263187 263187
22 Clutch Plate 1 263186 263186 263186 263186 263186 263186 263186 263186
23 Lock Washer 5/16 SS 8 S339-516 S339-516 S339-516 S339-516 S339-516 S339-516 S339-516 S339-516
24 Keyed shaft 1 263188 263188 263188 263188 263188 263188 263188 263188
25 Hex Coupling 5/16-18 2” 4 263216 263216 263216 263216 263216 263216 263216 263216
26 Pinion gear 1 263182 263182 263182 263182 263182 263182 263182 263182
Hose Assembly None 5-260043 None 8-260043 None 9-260044 None 5-260044
Hose Identification Sticker S263210 S263210 S263210 S263210 S263210 S263210 S263210 S263210
Hose I.D. x Length None 3/8” x 50’ None ½” x 50’ None ¼” x 50’ None 3/8” x 50’
Reel Inlet Connection ½” NPT(F) ½” NPT(F) ½” NPT(F) ½” NPT(F) ¼” NPT(F) ¼” NPT(F) ¼” NPT(F) ¼” NPT(F)
Max. Operating Pressure 3000 PSI 2600 PSI 3250 PSI 3250 PSI 5000 PSI 5000 PSI 5000 PSI 4800 PSI
Max. Operating Temperature 210 °F 210 °F 210 °F 210 °F 210 °F 210 °F 210 °F 210 °F
Item
#Description # Req. RSTW7400
OLP
RSTW7450
OLP
RSTW7400
OLPT
RSTW7450
OLPT
1Swivel & Ell Assembly 1 S260057-3 S260057-3 S260057-1 S260057-1
2Spool & Hub Assembly 1 602726 602726 602726 602726
3Drive Spring Assembly 1 S260028 S260028 S260028 S260028
4 Gasket 1 S260069 S260069 S260069 S260069
5Arbor Key 1 261275 261275 261275 261275
6Spring Arbor 1 261274 261274 261274 261274
7Spring Cover 1 263183 263183 263183 263183
810-32 x 3/8” Nyloc Nut 6 S82-15 S82-15 S82-15 S82-15
9Main Shaft 1 602241 602241 602241 602241
10 1 ¼” Snap Ring 2 300007 300007 300007 300007
11 Latch Pawl Assembly 1 S602694 S602694 S602694 S602694
12 Base Assembly 1 602842 602842 602842 602842
13 ½-13 Set Screw 1 S35-84 S35-84 S35-84 S35-84
14 Guide Arm with Rollers 1 S600017 S600017 S600017 S600017
15 Bumper Stop Assembly 1 None 8-HR1004-3 None 8-HR1004-3
16 5/16-18 Lock Nut 4 300107 300107 300107 300107
17 ½-20 x 5/8” Hex Nut 1 S280-8 S280-8 S280-8 S280-8
18 .625 Vinyl cap 1 263205 263205 263205 263205
19 5/16-18 x 1/2 Whiz Lock 8 S44-10 S44-10 S44-10 S44-10
20 Clutch 1 263198 263198 263198 263198
21 Clutch Drum 1 263187 263187 263187 263187
22 Clutch Plate 1 263186 263186 263186 263186
23 Lock Washer 5/16 SS 8 S339-516 S339-516 S339-516 S339-516
24 Keyed shaft 1 263188 263188 263188 263188
25 Hex Coupling 5/16-18 2” 4 263216 263216 263216 263216
26 Pinion gear 1 263182 263182 263182 263182
Hose Assembly None 601032-50 None 601031-50
Hose Identification Sticker S263210 S263210 S263210 S263210
Hose I.D. x Length None ¼” x 50’ None ¼” x 50’
Reel Inlet Connection ¼” NPT(F) ¼” NPT(F) ¼” NPT(F) ¼” NPT(F)
Max. Operating Pressure 200 PSI 200 PSI 200 PSI 200 PSI
Max. Operating Temperature 210 °F 210 °F 210 °F 210 °F
Welding Hose Reels