ReelCraft 30000 Series Use and care manual

SERIES 30000
HOSE REEL
REELCRAFT INDUSTRIES, INC.  ONE REELCRAFT CENTER  P.O. BOX 248  COLUMBIA CITY, IN 46725  [phone] / [phone]  FAX: [phone]
E-MAIL: [e-mail]  INTERNET: www.reelcraft.com
HOSE REELS
SERIES 30000
OPERATING INSTRUCTIONS
AND PARTS LIST FOR
Form No. 1109-1101
Rev: 6/02
- POWER DRIVEN -
- MANUAL DRIVEN -

SERIES 30000
HOSE REEL
REELCRAFT INDUSTRIES, INC.  ONE REELCRAFT CENTER  P.O. BOX 248  COLUMBIA CITY, IN 46725  [phone] / [phone]  FAX: [phone]
E-MAIL: [e-mail]  INTERNET: www.reelcraft.com
DIMENSIONAL DATA
IMPORTANT
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING, OR SERVICING THIS EQUIPMENT
REELCRAFT -MODEL NUMBER SIGNIFICANCE
A coded model number found on the reel nameplate indicates parameters and characteristics of that particular hose
reel. Use the following diagram to verify your reel.
MODEL NUMBER SIGNIFICANCE
HOSE INSIDE DIA.
PARTNUMBER -C--B--A- -D- -E-
18"
18" 31¼"
23"
23"
21¾"
21¾"
CA37218 L
EA37218 L12D
01 - NO SWIVEL
11 -
21 - 1/2" I.D.
31 - 3/4" I.D.
41 - 1/2" DUAL
51 - 3/4" DUAL
61 - 1/4" WELDER
71 - 1" I.D.
81 - 1/2" SUPER SWIVEL
REEL SERIES
30000
SEE -B- DIMENSION BELOW
POWER SOURCE
12 - 12 VOLT D.C.
24 - 24 VOLT D.C.
10 - 110 VOLT A.C.
4A - 4AM AIR MOTOR
6A - 6AM AIR MOTOR
EA 3 7 1 18 L 12 D X
EXPLOSION
PROOF
PRESSURE
TYPE
L - 1000 P.S.I.
M - 3000 P.S.I.
ELECTRIC CURRENT
TYPE
A - A.C.
D - D.C.
AA - AIR DRIVEN
BA - BEVEL CRANK
CA - CRANK DRIVEN
EA - ELECTRIC DRIVEN
WIDTH OF SPOOL
06
12
18
22
28
2
31"

SERIES 30000
HOSE REEL
REELCRAFT INDUSTRIES, INC.  ONE REELCRAFT CENTER  P.O. BOX 248  COLUMBIA CITY, IN 46725  [phone] / [phone]  FAX: [phone]
E-MAIL: [e-mail]  INTERNET: www.reelcraft.com
3
Apply thread compound to all threads.
Thread male connector of supply line into swivel. Tighten securely.
3)
4)
A flexible hose connection must be used to
compensate for any offset between the
supply line and reel swivel.
NOTE
Perform the following steps only after all other installation steps,
pertaining to your particular reel, are accomplished. Refer to page 4
for special instructions.
2)
(4) Four Places
1) Two 1/2" diameter mounting holes are located at the base of each side
support panel (2 each). Mount reel using four (customer supplied) bolts;
tightening them securely to ensure a solid, rigid attachment.
Ensure that mounting surface is flat to
prevent binding on reel after it is mounted.
Mounting Of All Hose Reels
NOTE
Unpack and inspect reel for damage. Turn the reel by hand to
check for smooth operation. Check for completeness.
Inspection
INSTALLATIONINSTRUCTIONS
 Ensure that the reel has been properly installed before connecting supply line (see installation instructions).
 Bleed fluid/gas pressure from system before servicing reel.
 Before connecting reel to supply line ensure that supply line pressure does not exceed maximum rated working pressure of reel.
 Do not play pranks on other personnel. Even low pressure is very dangerous and can cause irrepairable damage or death.
 Do not wear loose fitting clothing while operating reel.
 Be aware of other personnel in work area.
 Be aware of other machinery in work area.
 If a leak occurs in the hose or reel, remove supply line pressure immediately.
 If the reel is power driven check for loose, frayed, and/or broken wires before operating.
 Treat and respect a hose reel as any other piece of machinery, observing all common safety practices.
Personnel injury and/or equipment damage may result if proper safety precautions are not observed.
PERSONNEL SAFETY
Ensure that supply and motor voltage ratings are compatible.
Consult wiring diagrams (below) and determine which one is applicable
to your reel.
Perform electrical wiring following applicable diagram.
2)
3)
4)
Remove all electrical power when wiring. Do not
"hot-wire".
Observe all applicable NEC/OSHA requirements.
CAUTION
1) Determine which end of reel, motor is to be mounted on. If the
original factory configuration is not condusive to your application see
section in this manual titled, "MODIFICATIONS."
Power Driven Reels
Manual Driven Reels
Additional mounting instructions are not required.
Connectionshowngives
counterclockwiserotation
lookingatend of motorshaft.
Toreverse rotation
interchangeLeads5,6.
DOUBLEPOLE
SINGLE-THROW
SWITCH
SINGLEPOLE
SINGLE-THROW 12/24 VOLTD.C.

SERIES 30000
HOSE REEL
REELCRAFT INDUSTRIES, INC.  ONE REELCRAFT CENTER  P.O. BOX 248  COLUMBIA CITY, IN 46725  [phone] / [phone]  FAX: [phone]
E-MAIL: [e-mail]  INTERNET: www.reelcraft.com
4
When working around flammable liquids such as
solvents, paints, chemicals, or petroleum products,
ensure that the hose reel, hose , and the equipment
being serviced are properly grounded. Use grounded
hose(s) (static wire). Use an ohmmeter to check continu-
ity of the ground circuit. Fire and/or explosion can result
if proper grounding is not achieved. If reel is power or air
driven be careful of chain/sprocket drive system. Keep
hands clear. Do not wear loose fitting clothing. Pull hose
from the reel by grasping the hose itself, not the control
handle or swivel.
WARNING-PREVENT STATIC SPARKING
OPERATINGINSTRUCTIONS
Remove supply line pressure before performing the
following procedure.
CAUTION
Disconnect wiring/air lines from motor.
Remove bolts securing motor mounting bracket to reel. Remove
bracket. (See diagram on next page).
Remove bolts attaching motor mounting bracket to motor. Remove
motor.
Install new motor by reversing steps 1 through 3 above.
1)
2)
3)
4)
Replacing The Motor
Before replacing the motor remove all electrical
power (power driven) or air pressure (air
driven) from motor.
Replacing The Swivel
1)
2)
3)
Remove supply line from swivel.
Remove swivel assembly from inlet shaft.
Install swivel assembly to inlet shaft by reversing steps 1 and 2.
Apply thread compound to all threads.
SERVICE INSTRUCTIONS
Replacing The Hose
1) Using a wrench, firmly hold on to the connecting tube assembly
while removing hose connector.
Follow procedures for "Connecting The Hose" (See Installation
Instructions).
2)
Loosen (do not remove) bolts securing motor mounting bracket in
place.
Remove chain master-link.
Install new chain by reversing steps 1 and 2 above.
1)
2)
3)
Before replacing the chain remove all electrical
power (power driven) or air pressure (air driven)
from motor.
CAUTION
Replacing The Chain
(3) Places Air Motor
(4) Place Electric Motor
(4) Four Places

SERIES 30000
HOSE REEL
REELCRAFT INDUSTRIES, INC.  ONE REELCRAFT CENTER  P.O. BOX 248  COLUMBIA CITY, IN 46725  [phone] / [phone]  FAX: [phone]
E-MAIL: [e-mail]  INTERNET: www.reelcraft.com
5
Crank Driven to Motor Driven Conversion
It is possible to convert a manual driven hose reel to a power or air
driven type. Contact Reelcraft factory for information.
4Places
6Places
Motor Mounting
If it is desired that the motor be mounted on the opposite end of the hose
reel:
Remove bolts securing motor mounting bracket and sprocket toreel
assembly.
Assemble components to other end or reel.
1)
2)
Remove electrical reel power and release all
pressure from hoses before beginning any
modification.
CAUTION
MODIFICATIONS
Loosen bolts (do not remove) securing motor mounting bracket to
reel.
Move motor mounting bracket and motor until proper chain tension is
obtained.
Tighten motor mounting bracket bolts.
1)
2)
3)
Before adjusting the chain tension remove all
electrical power (power driven) or air pressure (air
driven) from motor.
Over-tensioned (tightening) of chain results in
reduced motor life. Adjust to allow between 1/4 and
1/2 inch play in chain.
CAUTION
Adjusting Chain Tension

SERIES 30000
HOSE REEL
REELCRAFT INDUSTRIES, INC.  ONE REELCRAFT CENTER  P.O. BOX 248  COLUMBIA CITY, IN 46725  [phone] / [phone]  FAX: [phone]
E-MAIL: [e-mail]  INTERNET: www.reelcraft.com
ALL PRODUCTS MANUFACTURED BY REELCRAFT INDUSTRIES, INC., ARE WARRANTED TO BE FREE OF DE-
FECTS IN MATERIAL AND WORKMANSHIP FOR TWELVE (12) MONTHS FROM THE DATE OF SHIPMENT, EXCEPT
HOSE AND POWER MOTOR.* REELCRAFT'S LIABILITY SHALL BE LIMITED TO REPAIR OF DEFECTIVE MATERIAL
WITHIN THE WARRANTY PERIOD WHEN RETURNED FREIGHT PREPAID TO ITS PLANT OR TO A SERVICE DEPOT
DESIGNATED BY REELCRAFT.
THE WARRANTY DOES NOT COVER DAMAGE CAUSED BY ACCIDENT, ABUSE, OR FAULTY INSTALLATION.
REELCRAFT PRODUCTS MUST BE INSTALLED AND MAINTAINED IN COMPLIANCE WITH THE MANUAL OF IN-
STRUCTIONS FURNISHED WITH EACH REEL.
*Power motor is warranted separately by motor
manufacturer for a period of twelve (12) months.
LIMITED ONE YEAR WARRANTY
ITEM PART NO.
1
2
3
4
5
6
7
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
600682-2
S318-48
260403
261600
S85-7
260399-3
300007
260402-300
260862-3
600640
300006
280109
300089
S137-4
600102
260770
S2-51
261501-3
300107
S2-42
S281-4
S140-36
600800
261395
300070
261601
DESCRIPTION
Swivel Ass'y
Screw, 5/16-12 x 5/8
Side Frame
Inlet Shaft
Nut,5/16-18
SpoolFlange
Snap Ring 1¼"
Tie Rod
Spacer
Hub & Bushing
Set Screw, 3/8-16 x 1/2"
Lock Handle Ass'y
Set Screw
Snap Ring 1/2"
Crank & Handle
Support Shaft
Screw, 5/16-18 x 1/2"
Cross, Brace
Nut,5/16-18
Screw, 1/4-20 x 5/8"
Lock Nut
Snap Ring 1½
Bearing Ass'y
U-Bolt
Nyloc Nut 1/4-20
Hub & Bushing Ass'y
QTY
1
9
2
1
8
2
4
4
4
2
2
1
1
1
1
1
8
2
8
3
3
2
1
1
1
1
HOW TO ORDER REPLACEMENT PARTS
Please provide the following information: Address order to:
Model Number
Serial Number
Parts Description and Number
as shown in Parts List
Reelcraft Industries, Inc.
One Reelcraft Center
P.O. Box 248
Columbia City, IN 46725-9987
For assistance phone [phone], or 1-800-444-3134
PARTS COMMON TO ALL 30000-1" SERIES HOSE REELS
6

SERIES 30000
HOSE REEL
REELCRAFT INDUSTRIES, INC.  ONE REELCRAFT CENTER  P.O. BOX 248  COLUMBIA CITY, IN 46725  [phone] / [phone]  FAX: [phone]
E-MAIL: [e-mail]  INTERNET: www.reelcraft.com
7
17
7
18
15
2
14
13
6
5
24
20
13
12
11
6
28
4
29
2
19
1
3
23
26
21
27
20
25
22
3
2
16

SERIES 30000
HOSE REEL
REELCRAFT INDUSTRIES, INC.  ONE REELCRAFT CENTER  P.O. BOX 248  COLUMBIA CITY, IN 46725  [phone] / [phone]  FAX: [phone]
E-MAIL: [e-mail]  INTERNET: www.reelcraft.com
2
3
4
5
8
11
1/3 H.P.
MOTOR
1
6
9
10
8
9
10
11
12
13
14
ITEM PART NO.
260403REF.
S79-3
260407
260410
S27-112
260399-3REF.
260406
DESCRIPTION
Side Frame
Flange Nut 10-32
SpoolGear
Spacer, Gear
Screw 10-32 x 1 1/8"
SpoolFlange
Chain, Drive #35
QTY.
-
6
1
6
6
-
1
PARTS COMMON TO ALL MOTORIZED 30000 SERIES HOSE REELS
1
2
3
4
5
6
7
ITEM DESCRIPTION
Drive Motor
Gear, Motor
Screw 5/16-18 x 5/8"
Bracket, Motor
Washer
Screw 5/16-18 x 5/8"
Lock Nut 5/16-18
QTY.
1
1
4
1
4
4
4
X12D
260409
260408
S2-52
260405
300039
S2-52
S85-7
PARTS COMMON TO 1/3 HORSE POWER MOTOR DRIVEN REEL (REFERENCE MODEL NUMBER SIGNIFICANCE)
8
7
12
13
14