Reelcraft Reelsafe rs7000 series User manual

Operating Instructions

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725

Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605

Customer Service: 855-634-9109 • [email protected] • www.reelcraft.com

Series RS7000 / RSTW7000 Hose Reels

Low, Medium and High Pressure Model Numbers:

RS7600 OLP RS7850 OLP RS7800 OMP RS7650 OHP

RS7650 OLP RS7900 OLP RS7850 OMP RSTW7400 OLP

RS7607 OLP RS7925 OLP RS7400 OHP RSTW7450 OLP

RS7670 OLP RS7600 OMP RS7450 OHP RSTW7400 OLPT

RS7800 OLP RS7650 OMP RS7600 OHP RSTW7450 OLPT

Read this manual carefully before installing, operating

or servicing equipment.

IMPORTANT

Dimensions

A20 1/4”

B19 3/4”

C7 13/16”

D3 7/8”

E7 3/8”

• Ensure that reel is properly installed before connecting input and output

hoses.

• Bleed fluid/gas pressure from system before servicing reel.

• Before connecting reel to supply line, ensure that pressure does not

exceed maximum working pressure rating of reel.

• Remember, even low pressure is very dangerous and can cause per-

sonal injury or death.

• Be aware of machinery and personnel in work area.

• If a leak occurs in the hose or reel, remove system pressure immedi-

ately.

• A high tension spring assembly is contained within the reel. Exercise

extreme caution.

• Pull hose from reel by grasping the hose itself.

• Ensure that reel, hose, and equipment being serviced are

properly grounded. Use an ohmmeter to check ground continuity.

• If reel ceases to unwind or rewind, remove system pressure immedi-

ately. Do not pull or jerk on hose!

• Treat and respect the hose reel as any other piece of machinery,

observing all common safety practices.

SAFETY

Personal injury and/or equipment damage may result if proper safety precautions are not observed.

Form# 1311-1119 Rev: 11/2019

IN-SERVICE CAUTION - FOR WELDING HOSE REELS (RSTW Models Only):

• The user is cautioned not to shut off the fuel gas at the regulator or supply source first, as a flashback may result, and thereby damage the

hose.

• Users are cautioned specifically to shut off the gas at the torch first, and then at the regulator or supply source, to limit permeation of gas

through the hose wall. This should be done when the torch will not be used for periods in excess of 30 minutes.

• After the flame has been extinguished and the gas turned off at the supply source, it is recommended that any remaining gas be bled to mini-

mize degradation of the rubber during long shutdowns.

• To prevent an accumulation or concentration of gas that could be explosive or otherwise harmful to personnel, adequate ventillation must be

provided at all times, particularly in confined areas where fuel gas is being used.

• Additional advice for minimizing the permeation problem has been supplied by an NWSA member who states “The source of gas (fuel gas

and oxygen) should be closed before leaving for the day or shift. After the cylinder or manifold valves have been closed, the torch valves

(both fuel gas and oxygen) should be opened to remove all pressure from hoses.

Series RS7000 / RSTW7000 Hose Reels

Page 2 www.reelcraft.com

INSTALLATION INSTRUCTIONS

MOUNTING

Caution: Unless reel was specified differently when ordering,

maximum installation height is 16 feet. Do not exceed this dis-

tance.

1. Unpack and inspect reel for damage. Turn by hand to check

for smooth operation. Check for completeness.

2. Configure reel for top, side or bottom-wind hose dispensing

by removing nuts (1) securing guide arm bracket (2). Position

guide arm bracket to desired location, and replace nuts.

Caution: When changing guide arm positions, the U-bolt

must be placed in the proper location as instructed in figure A

below. The reel can “latch out” during use if this instruction is

not adhered to.

3. Position reel on floor, wall, or ceiling. Secure into place using

four (customer supplied) bolts (3).

FOR NON-WELDING HOSE REELS (RS Models Only)

INSTALLING THE INPUT HOSE(S)

Warning: Ensure that supply line pressure does not exceed

maximum working pressure rating of reel. Apply pipe thread

sealant to all threads. Caution: Use flexible hose connection at

input. Do not use rigid plumbing.

1. Connect supply line hose (4) to main shaft input (5) as indi-

cated in illustration.

INSTALLING THE OUTPUT HOSE(S)

Warning: Use extreme caution; reel under tension. Avoid releas-

ing latch mechanism. Apply pipe thread sealant to all threads.

1. Manually turn sheave (10) until spring is tight, back off 3

turns, then latch.

2. Route output hose(s) (11) through guide arm bracket (2),

U-bolts (12), then through cutout (13) in spool as indicated in

illustration.

3. Connect output hose(s) (11) to swivel (14) as indicated in

illustration.

4. Tighten U-bolts (12).

5. Charge hose(s). Momentarily open control valve to purge

hose(s) of gases. When fluid appears at control valve, close

valve. With hose(s) fully charged, release latch and wind out-

put hose(s) onto reel.

FOR WELDING HOSE REELS (RSTW Models Only)

INSTALLING THE INPUT HOSES

Caution: Apply thread sealant to all input connections to insure

a proper seal.

INSTALLING THE OUTPUT HOSES

Caution: Use extreme caution; reel under tension, avoid releas-

ing latch mechanism. Apply thread sealant to outlet connections.

1. Manually turn spool ass’y until spring is tight, back off three

turns, then latch.

2. Route output hoses through guide bracket.

3. Using a wrench, firmly hold on to output fittings on swivel

while tightening the hose connector.



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11 15

Figure A

Acetylene/fuel gas

inlet 1/4” FPT

(Red)

Oxygen

inlet 1/4” FPT

(Green)

Series RS7000 / RSTW7000 Hose Reels

www.reelcraft.com Page 3

ADJUSTMENTS

Warning: Use extreme caution; reel under tension. Avoid releas-

ing latch mechanism. If necessary, adjust spring tension on reel

by adding or removing wraps of hose from spool, one wrap at a

time, until desired tension is obtained. Add wraps to increase

tension. Remove wraps to decrease tension.

SERVICE INSTRUCTIONS

User servicing of the reel is limited to replacing input/output

hoses only. Refer all other repairs to an authorized service

person or directly to Reelcraft. Failure to do so can result in per-

sonal injury and/or equipment damage and may void the

warranty. Warning: Rewind hose on reel, then bleed pressure

from system before performing the following procedures.

1. Replace hoses in accordance with procedures given in

“Installation Instructions” section of this manual.

Caution: When replacing drive spring, hold the center of the

spring down as the hub is pulled out. If the center is allowed

to raise up, the spring may escape from it’s container with

enough force to cause injuries.

2. All mating moving parts are to be lubricated with Perma Bond

or Loctite anti-seize compound.

When disposing of old or broken spring assemblies, the coils

should be welded or wired together to prevent possible injury to

scrap handling personnel.

Series RS7000 / RSTW7000 Hose Reels

Page 4 www.reelcraft.com

Item

#Description #

Req. RS7600

OLP

RS7650

OLP

RS7607

OLP

RS7670

OLP

RS7800

OLP

RS7850

OLP

RS7900

OLP

RS7925

OLP

1Swivel & Ell Assembly 1 S600923-1 S600923-1 S600923-1 S600923-1 S600923-1 S600923-1 600242 600242

2Spool & Hub Assembly 1 602726 602726 602726 602726 602726 602726 602726 602726

3Drive Spring Assembly 1 260028-1 260028-1 S260028 S260028 S260037 S260037 S600023 S600023

4 Gasket 1 S260069 S260069 S260069 S260069 S260069 S260069 S260069 S260069

5Arbor Key 1 261275 261275 261275 261275 261275 261275 261275 261275

6Spring Arbor 1 261274 261274 261274 261274 261274 261274 261274 261274

7Spring Cover 1 263183 263183 263183 263183 263183 263183 263183 263183

810-32 x 3/8” Nyloc Nut 6 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15

9Main Shaft 1 602231 602231 602231 602231 602231 602231 602231-1 602231-1

10 1 ¼” Snap Ring 2 300007 300007 300007 300007 300007 300007 300007 300007

11 Latch Pawl Assembly 1 S602694 S602694 S602694 S602694 S602694 S602694 S602694 S602694

12 Base Assembly 1 602842 602842 602842 602842 602842 602842 602842 602842

13 ½-13 Set Screw 1 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84

14 Guide Arm with Rollers 1 S600017 S600017 S600017 S600017 S600017 S600017 S600017 S600017

15 Bumper Stop Assembly 1 None 1-HR1004-3 None 1-HR1004-3 None 2-HR1004-3 None 3-HR1004-3

16 5/16-18 Lock Nut 4 300107 300107 300107 300107 300107 300107 300107 300107

17 ½-20 x 5/8” Hex Nut 1 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8

18 .625 Vinyl cap 1 263205 263205 263205 263205 263205 263205 263205 263205

19 5/16-18 Flanged Lock Nut 4 261650-2 261650-2 261650-2 261650-2 261650-2 261650-2 261650-2 261650-2

20 Clutch 1 263198 263198 263198 263198 263198 263198 263198 263198

21 Clutch Drum 1 263187 263187 263187 263187 263187 263187 263187 263187

22 Clutch Plate 1 263186 263186 263186 263186 263186 263186 263186 263186

23 5/16-18 x 2” Bolts 4 S376-59 S376-59 S376-59 S376-59 S376-59 S376-59 S376-59 S376-59

24 Keyed shaft 1 263188 263188 263188 263188 263188 263188 263188 263188

25 .625 Snap ring 1 S140-22 S140-22 S140-22 S140-22 S140-22 S140-22 S140-22 S140-22

26 Pinion gear 1 263182 263182 263182 263182 263182 263182 263182 263182

Hose Assembly None 601017-50 None 601017-70 None 601021-50 None 601026-25

Hose I.D. x Length None 3/8” x 50’ None 3/8” x 70’ None ½” x 50’ None ¾” x 25’

Reel Inlet Connection ½” NPT(F) ½” NPT(F) ½” NPT(F) ½” NPT(F) ½” NPT(F) ½” NPT(F) ¾” NPT(F) ¾” NPT(F)

Max. Operating Pressure 500 PSI 300 PSI 500 PSI 300 PSI 500 PSI 300 PSI 500 PSI 250 PSI

Max. Operating Temperature 210 °F 150 °F 210 °F 150 °F 210 °F 150 °F 210 °F 150 °F

Item

#Description #

Req. RS7600

OMP

RS7650

OMP

RS7800

OMP

RS7850

OMP

RS7400

OHP

RS7450

OHP

RS7600

OHP

RS7650

OHP

1Swivel & Ell Assembly 1 S600300 S600300 S600300 S600300 S602110 S602110 S602110 S602110

2Spool & Hub Assembly 1 602726 602726 602726 602726 602728 602728 602726 602726

3Drive Spring Assembly 1 S260053 S260053 S260053 S260053 S260053 S260053 S260053 S260053

4 Gasket 1 S260069 S260069 S260069 S260069 S260069 S260069 S260069 S260069

5Arbor Key 1 261275 261275 261275 261275 261275 261275 261275 261275

6Spring Arbor 1 261274 261274 261274 261274 261274 261274 261274 261274

7Spring Cover 1 263183 263183 263183 263183 263183 263183 263183 263183

810-32 x 3/8” Nyloc Nut 6 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15

9Main Shaft 1 602231 602231 602231 602231 602231 602231 602231 602231

10 1 ¼” Snap Ring 2 300007 300007 300007 300007 300007 300007 300007 300007

11 Latch Pawl Assembly 1 S602694 S602694 S602694 S602694 S602694 S602694 S602694 S602694

12 Base Assembly 1 602842 602842 602842 602842 602842 602842 602842 602842

13 ½-13 Set Screw 1 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84

14 Guide Arm with Rollers 1 S600017 S600017 S600017 S600017 S600017 S600017 S600017 S600017

15 Bumper Stop Assembly 1 None 1-HR1004-3 None 2-HR1004-3 None 1-HR1004-3 None 602762