Ricoh Aficio MP C3001 User manual
D086/D087
SERVICE MANUAL
006185MIU
MAINFRAME
D086/D087
SERVICE MANUAL
(MAINFRAME)
D086/D087
SERVICE MANUAL
(MAINFRAME)
006185MIU
It is the reader's responsibility when discussing the information contained
within this document to maintain a level of confidentiality that is in the best
interest of Ricoh Americas Corporation and its member companies.
NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY
FASHION AND DISTRIBUTED WITHOUT THE PRIOR
PERMISSION OF RICOH AMERICAS CORPORATION.
All product names, domain names or product illustrations, including
desktop images, used in this document are trademarks, registered
trademarks or the property of their respective companies.
They are used throughout this book in an informational or editorial fashion
only and for the benefit of such companies. No such use, or the use of
any trade name, or web site is intended to convey endorsement or other
affiliation with Ricoh products.
©2010 RICOH Americas Corporation. All rights reserved.
The Service Manual contains information
regarding service techniques, procedures,
processes and spare parts of office equipment
distributed by Ricoh Americas Corporation.
Users of this manual should be either service
trained or certified by successfully completing a
Ricoh Technical Training Program.
Untrained and uncertified users utilizing
information contained in this service manual to
repair or modify Ricoh equipment risk personal
injury, damage to property or loss of warranty
protection.
Ricoh Americas Corporation
WARNING
LEGEND
PRODUCT
CODE COMPANY
GESTETNER LANIER RICOH SAVIN
D086 MP C3001 LD630C Aficio MP C3001 C9130
D087 MP C3501 LD635C Aficio MP C3501 C9135
DOCUMENTATION HISTORY
REV. NO. DATE COMMENTS
* 11/2010 Original Printing
SM i D086/D087
D086/D087
TABLE OF CONTENTS
PRODUCT INFORMATION
1.PRODUCT INFORMATION..........................................................1-1
1.1SPECIFICATIONS......................................................................................1-1
1.2PRODUCT OVERVIEW..............................................................................1-2
1.2.1COMPONENT LAYOUT....................................................................1-2
1.2.2PAPER PATH....................................................................................1-3
1.2.3DRIVE LAYOUT ................................................................................1-4
1.3MACHINE CONFIGURATION....................................................................1-6
1.4GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR
PRODUCTS....................................................................................................1-10
INSTALLATION
2.INSTALLATION............................................................................2-1
2.1INSTALLATION REQUIREMENTS ............................................................2-1
2.1.1ENVIRONMENT................................................................................2-1
2.1.2MACHINE LEVEL..............................................................................2-2
2.1.3MACHINE SPACE REQUIREMENTS...............................................2-2
2.1.4MACHINE DIMENSIONS ..................................................................2-3
2.1.5POWER REQUIREMENTS ...............................................................2-3
2.2OPTIONAL UNIT COMBINATIONS............................................................2-4
2.2.1MACHINE OPTIONS.........................................................................2-4
2.2.2CONTROLLER OPTIONS.................................................................2-6
2.2.3OTHER OPTIONS.............................................................................2-7
2.2.4FAX OPTIONS...................................................................................2-7
2.3COPIER INSTALLATION............................................................................2-8
2.3.1POWER SOCKETS FOR PERIPHERALS ........................................2-8
2.3.2INSTALLATION FLOW CHART.........................................................2-9
2.3.3INSTALLATION PROCEDURE .......................................................2-10
Tapes and Retainers...........................................................................2-10
Developer and Toner Bottles ..............................................................2-11
Paper Trays ........................................................................................2-12
D086/D087 ii SM
Emblem and Decals............................................................................2-13
Initialize the Developer........................................................................2-13
Settings Relevant to the Service Contract...........................................2-14
SP Operation Sound On/Off Setting....................................................2-15
Settings for @Remote Service............................................................2-15
VM Card Installation............................................................................2-20
Enabling App2Me................................................................................2-20
2.3.4MOVING THE MACHINE ................................................................2-21
2.3.5TRANSPORTING THE MACHINE...................................................2-21
2.4PAPER FEED UNIT PB3080 (D387)........................................................2-22
2.4.1ACCESSORY CHECK.....................................................................2-22
2.4.2INSTALLATION PROCEDURE .......................................................2-23
2.5CASTER TABLE TYPE A (D446).............................................................2-25
2.5.1COMPONENT CHECK....................................................................2-25
2.5.2INSTALLATION PROCEDURE .......................................................2-26
2.6PAPER FEED UNIT PB3010 (D537)........................................................2-27
2.6.1ACCESSORY CHECK.....................................................................2-27
2.6.2INSTALLATION PROCEDURE .......................................................2-28
2.7ENVELOPE FEEDER EF3000 (D547) .....................................................2-30
2.7.1ACCESSORY CHECK.....................................................................2-30
2.7.2INSTALLATION PROCEDURE .......................................................2-31
2.8LCIT RT3010 (D539) ................................................................................2-32
2.8.1COMPONENT CHECK....................................................................2-32
2.8.2INSTALLATION PROCEDURE .......................................................2-33
2.8.3SIDE FENCE POSITION CHANGE.................................................2-35
2.9LCIT PB3110 (D538) ................................................................................2-36
2.9.1ACCESSORY CHECK.....................................................................2-36
2.9.2INSTALLATION PROCEDURE .......................................................2-37
2.10ARDF DF3050 (D541).........................................................................2-39
2.10.1COMPONENT CHECK................................................................2-39
2.10.2INSTALLATION PROCEDURE...................................................2-40
2.11ADF HANDLE TYPE B (D366)............................................................2-43
2.11.1COMPONENT CHECK................................................................2-43
2.11.2INSTALLATION PROCEDURE...................................................2-45
Preparing before Installing the DF Handle..........................................2-45
Installing the DF Handle......................................................................2-46
2.121 BIN TRAY BN3080 (D536)...............................................................2-50
2.12.1COMPONENT CHECK................................................................2-50
SM iii D086/D087
2.12.2INSTALLATION PROCEDURE...................................................2-51
2.13INTERNAL SHIFT TRAY SH3040 (D388)...........................................2-53
2.13.1COMPONENT CHECK................................................................2-53
2.13.2INSTALLATION PROCEDURE...................................................2-53
2.14SIDE TRAY TYPE C5501 (D542) .......................................................2-55
2.14.1COMPONENT CHECK................................................................2-55
2.14.2INSTALLATION PROCEDURE...................................................2-56
2.15BRIDGE UNIT BU3030 (D386)...........................................................2-59
2.15.1COMPONENT CHECK................................................................2-59
2.15.2INSTALLATION PROCEDURE...................................................2-60
2.16FINISHER SR3050 (D372) .................................................................2-63
2.16.1ACCESSORY CHECK.................................................................2-63
2.16.2INSTALLATION PROCEDURE...................................................2-64
2.17SR790 (B408) .....................................................................................2-66
2.17.1ACCESSORY CHECK.................................................................2-66
2.17.2NSTALLATION PROCEDURE....................................................2-67
2.18BOOKLET FINISHER SR3000 (B793)................................................2-69
2.18.1ACCESSORY CHECK.................................................................2-69
2.18.2INSTALLATION PROCEDURE...................................................2-70
2.19PUNCH KIT PU3000 (B807)...............................................................2-74
2.19.1COMPONENT CHECK................................................................2-74
2.19.2INSTALLATION...........................................................................2-75
2.20KEY COUNTER BRACKET TYPE H (A674).......................................2-80
2.20.1INSTALLATION PROCEDURE...................................................2-80
2.21OPTIONAL COUNTER INTERFACE UNIT TYPE A (B870)...............2-82
2.21.1INSTALLATION PROCEDURE...................................................2-82
2.22USB2.0/SD SLOT TYPE F (D546)......................................................2-84
2.22.1ACCESSORY CHECK.................................................................2-84
2.22.2INSTALLATION PROCEDURE...................................................2-85
2.22.3TESTING THE SD CARD/USB SLOT.........................................2-88
2.23CARD READER BRACKET TYPE C5501 (D547) ..............................2-89
2.23.1COMPONENT CHECK................................................................2-89
2.23.2INSTALLATION PROCEDURE...................................................2-90
2.24ANTI-CONDENSATION HEATER (SCANNER) .................................2-91
2.24.1INSTALLATION PROCEDURE...................................................2-91
2.25ANTI-CONDENSATION HEATER TYPE A.........................................2-93
2.25.1COMPONENT CHECK................................................................2-93
2.25.2INSTALLATION PROCEDURE...................................................2-94
D086/D087 iv SM
For installing the tray heater in the main machine...............................2-94
For installing the tray heater in D537 ..................................................2-95
For Installing the Tray Heater in D538 ................................................2-97
For Installing the Tray Heater in D387 ..............................................2-100
2.26CONTROLLER OPTIONS ................................................................2-103
2.26.1OVERVIEW...............................................................................2-103
I/F Card Slots....................................................................................2-103
SD Card Slots ...................................................................................2-103
2.26.2SD CARD APPLI MOVE............................................................2-104
Overview...........................................................................................2-104
Move Exec........................................................................................2-105
Undo Exec ........................................................................................2-105
2.26.3POSTSCRIPT3 UNIT TYPE C5501 ..........................................2-106
2.26.4IPDS UNIT TYPE C5501...........................................................2-108
2.26.5FILE FORMAT CONVERTER TYPE E......................................2-109
2.26.6IEEE 1284 INTERFACE BOARD TYPE A.................................2-110
Installation Procedure .......................................................................2-110
2.26.7IEEE 802.11A/G INTERFACE UNIT TYPE J.............................2-111
Installation Procedure .......................................................................2-111
UP Mode Settings for Wireless LAN .................................................2-113
SP Mode and UP Mode Settings for IEEE 802.11 a/g Wireless LAN2-114
2.26.8BLUETOOTH INTERFACE UNIT TYPE 3245...........................2-115
2.26.9CAMERA DIRECT PRINT CARD TYPE I..................................2-116
2.26.10BROWSER UNIT TYPE E.......................................................2-117
Installation Procedure .......................................................................2-117
2.26.11GIGABIT ETHERNET TYPE B................................................2-119
2.26.12CHECK ALL CONNECTIONS.................................................2-120
PREVENTIVE MAINTENANCE
3.PREVENTIVE MAINTENANCE....................................................3-1
3.1MAINTENANCE TABLES...........................................................................3-1
3.2PM PARTS SETTINGS...............................................................................3-2
3.2.1BEFORE REMOVING THE OLD PM PARTS....................................3-2
3.2.2AFTER INSTALLING THE NEW PM PARTS ....................................3-3
3.2.3PREPARATION BEFORE OPERATION CHECK..............................3-3
3.2.4OPERATION CHECK........................................................................3-3
SM v D086/D087
REPLACEMENT AND ADJUSTMENT
4.REPLACEMENT AND ADJUSTMENT.........................................4-1
4.1BEFOREHAND...........................................................................................4-1
4.2SPECIAL TOOLS .......................................................................................4-2
4.3IMAGE ADJUSTMENT...............................................................................4-3
4.3.1SCANNING........................................................................................4-3
Scanner sub-scan magnification...........................................................4-3
Scanner leading edge and side-to-side registration..............................4-4
4.3.2ARDF.................................................................................................4-5
ARDF side-to-side, leading edge registration and trailing edge............4-5
ARDF sub-scan magnification...............................................................4-6
4.3.3REGISTRATION................................................................................4-6
Image Area ...........................................................................................4-6
Leading Edge........................................................................................4-6
Side to Side...........................................................................................4-6
Adjustment Standard.............................................................................4-6
Paper Registration Standard.................................................................4-7
Adjustment Procedure...........................................................................4-7
4.3.4ERASE MARGIN ADJUSTMENT......................................................4-8
4.3.5COLOR REGISTRATION..................................................................4-9
Line Position Adjustment.......................................................................4-9
4.3.6PRINTER GAMMA CORRECTION .................................................4-10
Copy Mode..........................................................................................4-10
Printer Mode .......................................................................................4-16
4.4EXTERIOR COVERS ...............................................................................4-17
4.4.1FRONT DOOR.................................................................................4-17
4.4.2CONTROLLER COVER ..................................................................4-18
4.4.3LEFT COVER..................................................................................4-18
4.4.4REAR COVER.................................................................................4-19
4.4.5RIGHT REAR COVER.....................................................................4-19
4.4.6OPERATION PANEL.......................................................................4-20
4.4.7PAPER EXIT COVER......................................................................4-21
4.4.8INNER TRAY...................................................................................4-21
4.4.9OZONE FILTER AND DUST FILTER..............................................4-22
Ozone filters for the scanner unit ........................................................4-22
Ozone filter and dust filter for the IH inverter.......................................4-23
4.5SCANNER UNIT.......................................................................................4-24
D086/D087 vi SM
4.5.1EXPOSURE GLASS........................................................................4-24
4.5.2ORIGINAL LENGTH SENSORS......................................................4-25
4.5.3EXPOSURE LAMP..........................................................................4-26
Reassembling .....................................................................................4-27
4.5.4SCANNER MOTOR.........................................................................4-28
4.5.5SENSOR BOARD UNIT (SBU)........................................................4-29
When reassembling ............................................................................4-29
4.5.6EXPOSURE LAMP STABILIZER.....................................................4-30
4.5.7SIO (SCANNER IN/OUT) BOARD...................................................4-30
4.5.8SCANNER HP SENSOR.................................................................4-31
4.5.9PLATEN COVER SENSOR.............................................................4-32
4.5.10FRONT SCANNER WIRE ...........................................................4-34
Reinstalling the Front Scanner Wire....................................................4-35
4.5.11REAR SCANNER WIRE..............................................................4-37
Reinstalling the Rear Scanner Wire....................................................4-38
4.5.12TOUCH PANEL POSITION ADJUSTMENT................................4-40
4.6LASER OPTICS........................................................................................4-41
4.6.1CAUTION DECAL LOCATION ........................................................4-41
4.6.2LD SAFETY SWITCH......................................................................4-42
Error Messages...................................................................................4-42
4.6.3LASER OPTICS HOUSING UNIT....................................................4-43
Preparing the new laser optics housing unit........................................4-43
Before removing the old laser optics housing unit...............................4-44
Recovery procedure for no replacement preparation of laser optics
housing unit.........................................................................................4-44
Removing the old laser optics housing unit.........................................4-45
Installing a new Laser Optics Housing Unit.........................................4-46
After installing the new laser optics housing unit.................................4-47
4.6.4POLYGON MIRROR MOTOR AND DRIVE BOARD.......................4-49
4.6.5AIRFLOW FANS..............................................................................4-50
4.7IMAGE CREATION...................................................................................4-51
4.7.1PCDU ..............................................................................................4-51
4.7.2DRUM UNIT AND DEVELOPMENT UNIT.......................................4-52
Developer............................................................................................4-55
4.7.3TONER COLLECTION BOTTLE .....................................................4-56
4.7.4SECOND DUCT FAN......................................................................4-57
When reinstalling the second duct fan ................................................4-58
4.7.5THIRD DUCT FAN...........................................................................4-58
SM vii D086/D087
When reinstalling the third duct fan.....................................................4-58
4.7.6TONER PUMP UNIT .......................................................................4-59
When you install the new toner pump unit ..........................................4-62
4.7.7TONER END SENSOR ...................................................................4-64
4.8IMAGE TRANSFER..................................................................................4-65
4.8.1IMAGE TRANSFER BELT UNIT......................................................4-65
4.8.2IMAGE TRANSFER BELT CLEANING UNIT ..................................4-66
4.8.3IMAGE TRANSFER BELT...............................................................4-67
When reinstalling the image transfer belt............................................4-70
4.9PAPER TRANSFER .................................................................................4-72
4.9.1PAPER TRANSFER ROLLER UNIT................................................4-72
4.9.2PAPER TRANSFER UNIT...............................................................4-73
4.9.3ID SENSOR BOARD.......................................................................4-75
Cleaning for ID sensors.......................................................................4-76
After installing a new ID sensor unit/board..........................................4-77
4.9.4TEMPERATURE AND HUMIDITY SENSOR...................................4-77
4.10DRIVE UNIT........................................................................................4-78
4.10.1GEAR UNIT.................................................................................4-79
When installing the drive unit ..............................................................4-83
Adjustment after replacing the gear unit..............................................4-84
4.10.2REGISTRATION MOTOR ...........................................................4-84
4.10.3PAPER FEED MOTOR................................................................4-85
4.10.4DRUM/DEVELOPMENT MOTORS FOR M, C, AND Y...............4-86
4.10.5DRUM/DEVELOPMENT MOTOR-K............................................4-86
4.10.6ITB DRIVE MOTOR.....................................................................4-87
4.10.7FUSING/PAPER EXIT MOTOR...................................................4-87
4.10.8IMAGE TRANSFER BELT CONTACT MOTOR..........................4-88
4.10.9DUPLEX INVERTER MOTOR.....................................................4-88
4.10.10PRESSURE ROLLER CONTACT MOTOR...............................4-90
4.10.11DUPLEX/BY-PASS MOTOR .....................................................4-91
4.10.12PAPER TRANSFER CONTACT MOTOR..................................4-92
4.10.13TONER TRANSPORT MOTOR.................................................4-94
4.10.14TONER COLLECTION UNIT.....................................................4-95
4.10.15PAPER FEED CLUTCHES........................................................4-96
4.10.16DEVELOPMENT CLUTCH-Y ....................................................4-98
4.10.17DEVELOPMENT CLUTCHES FOR M AND C...........................4-99
4.10.18DEVELOPMENT CLUTCH-K ..................................................4-100
4.11FUSING ............................................................................................4-101
D086/D087 viii SM
4.11.1FUSING UNIT MAINTENANCE PARTS....................................4-101
4.11.2FUSING UNIT............................................................................4-101
4.11.3FUSING ENTRANCE GUIDE PLATE........................................4-103
Cleaning Requirement ......................................................................4-103
4.11.4FUSING EXIT GUIDE PLATE CLEANING PROCEDURE ........4-104
4.11.5HEATING ROLLER AND HEATING ROLLER BEARING..........4-105
When re-installing the heating roller..................................................4-109
4.11.6FUSING CLEANING FELT........................................................4-110
When attaching a new fusing cleaning felt........................................4-111
4.11.7FUSING LAMP..........................................................................4-112
4.11.8PRESSURE ROLLER AND PRESSURE ROLLER BEARING..4-114
When re-installing the pressure roller................................................4-115
4.11.9STRIPPER PLATES..................................................................4-117
Cleaning Requirement ......................................................................4-118
4.11.10HEATING ROLLER THERMISTOR.........................................4-119
4.11.11PRESSURE ROLLER THERMOSTAT....................................4-120
4.11.12PRESSURE ROLLER THERMISTORS...................................4-121
Pressure Roller Thermistor: Center...................................................4-121
Pressure Roller Thermistor: End.......................................................4-122
4.11.13FUSING FAN...........................................................................4-122
When installing the fusing fan ...........................................................4-123
4.11.14PAPER EXIT FAN ...................................................................4-123
When installing the paper exit fan.....................................................4-123
4.11.15IH (INDUCTION HEATING) INVERTER FAN..........................4-124
When installing the IH inverter fan ....................................................4-124
4.11.16THERMOPILE.........................................................................4-125
When cleaning the lens of the thermopile.........................................4-126
4.11.17PRESSURE ROLLER HP SENSOR .......................................4-127
4.11.18IH COIL FAN ...........................................................................4-128
4.11.19IH COIL UNIT..........................................................................4-128
4.12PAPER FEED ...................................................................................4-131
4.12.1PAPER FEED UNIT ..................................................................4-131
4.12.2SEPARATION ROLLER, FEED ROLLER AND PICK-UP BELT
UNIT 4-132
Tray 1 and Tray 2..............................................................................4-132
4.12.3TRAY LIFT MOTOR ..................................................................4-133
4.12.4VERTICAL TRANSPORT, PAPER OVERFLOW, PAPER END
AND PAPER FEED SENSOR ................................................................4-134
Other manuals for Aficio MP C3001
2
This manual suits for next models
1
Table of contents
Other Ricoh Printer manuals
Ricoh
Ricoh SP 213Nw User manual
Ricoh
Ricoh SP C360DNW User manual
Ricoh
Ricoh InfoPrint 1622 Express User manual
Ricoh
Ricoh Pro C5200s User manual
Ricoh
Ricoh Aficio SP 5200DN Installation instructions
Ricoh
Ricoh Aficio CL5000 Manual
Ricoh
Ricoh StreamPunch Pro Operating manual
Ricoh
Ricoh G112 User manual
Ricoh
Ricoh Aficio RPCS MP 2000 Service manual
Ricoh
Ricoh Pro C901S User manual
Ricoh
Ricoh PRO C7200 Installation guide
Ricoh
Ricoh 402434 User manual
Ricoh
Ricoh InfoPrint 1585n User manual
Ricoh
Ricoh Ri 2000 User manual
Ricoh
Ricoh Streamline NX Service manual
Ricoh
Ricoh Pro L5130e Service manual
Ricoh
Ricoh Ri 100 User manual
Ricoh
Ricoh Aficio CL4000DN User manual
Ricoh
Ricoh Aficio SP C811DN Series Quick start guide
Ricoh
Ricoh Priport HQ7000 Service manual
