RIDGID 600-I User manual

600-I/690-I
•Français – 15
•Castellano – pág. 31
Power DrivesManual
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999-999-476.10_REV. D
ii
600-I/690-I Power Drives
Table of Contents
Recording Form for achine Serial Number..............................................................................................................1
Safety Symbols..............................................................................................................................................................2
General Power Tool Safety Warnings
Work Area Safety........................................................................................................................................................2
Electrical Safety ..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................3
Power Tool Use and Care ..........................................................................................................................................3
Service ........................................................................................................................................................................3
Specific Safety Information
Power Drive Safety ....................................................................................................................................................4
Description, Specifications and Standard Equipment
Description ..................................................................................................................................................................4
Specifications..............................................................................................................................................................5
Standard Equipment ..................................................................................................................................................5
Pre-Operation Inspection ............................................................................................................................................6
Set-Up and Operation ..................................................................................................................................................7
Installing Die Heads ....................................................................................................................................................7
Resisting Threading Forces ........................................................................................................................................8
Threading....................................................................................................................................................................9
Inspecting Threads ..................................................................................................................................................10
aintenance Instructions
Cleaning....................................................................................................................................................................11
Changing Dies in 11-R Die Heads ............................................................................................................................11
Replacing Brushes in Motor......................................................................................................................................11
Accessories............................................................................................................................................................11-12
achine Storage..........................................................................................................................................................12
Service and Repair......................................................................................................................................................12
Threading Oil ..............................................................................................................................................................12
Disposal ......................................................................................................................................................................12
Troubleshooting..........................................................................................................................................................13
EC Declaration of Conformity ..........................................................................................................Inside Back Cover
Lifetime Warranty ........................................................................................................................................Back Cover
*Original Instructions - English
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600-I/690-I Power Drives
Recor Serial Number below an retain pro uct serial number which is locate on nameplate.
Serial
No.
600-I/690-I
Power Drives
ARNING!
Read this Operator’s Manua
carefu y before using this
too . Fai ure to understand
and fo ow the contents of
this manua may resu t in
e ectrica shock, fire and/or
serious persona injury.
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2
600-I/690-I Power Drives
General Power Tool Safety
arnings*
ARNING
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury.
SAVE ALL ARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE!
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
ork Area Safety
•Keep your work area clean and well lit. Cluttered or
dark areas invite accidents.
•Do not operate power tools in explosive atmo-
spheres, such as in the presence of flam mable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
•Keep children and bystanders away while operat-
ing a power tool. Distractions can cause you to lose
control.
Electrical Safety
•Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adap -
ter plugs with earthed (grounded) power tools.
Un modified plugs and matching outlets will reduce
risk of electric shock.
•Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrig-
erators. There is an increased risk of electrical shock
if your body is earthed or grounded.
•Do not expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the risk
of electrical shock.
Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe-
ty information. This section is provided to improve understanding of these signal words and symbols.
DANGER
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DAN ER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
ARNING WARNIN indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains
important information on the safe and proper operation of the equipment.
This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce
the risk of eye injury.
This symbol indicates the risk of electrical shock.
NOTICE
* The text used in the eneral Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable EN 62841-1 standard. This sec-
tion contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.
This symbol indicates the risk of fingers, hands, clothes and other objects catching on or between gears or other rotating parts
and causing crushing injuries.
This symbol indicates the risk of machine tipping, causing striking or crushing injuries.
This symbol means do not wear gloves while operating this machine to reduce the risk of entanglement.
This symbol means use support device to resist the threading forces, improve control, and reduce the risk of striking, crush-
ing, and/or other injuries.
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3
•Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of elec-
tric shock.
•If operating a power tool in a damp location is
unavoidable, use a Ground Fault Circuit Interrupter
(GFCI) protected supply. Use of a FCI reduces
the risk of electric shock.
Personal Safety
•Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol, or medication. A mo -
ment of inattention while operating power tools may
result in serious personal injury.
•Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
•Prevent unintentional starting. Ensure the switch
is in the OFF-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energizing power tools that have the switch
ON invites accidents.
•Remove any adjusting key or wrench before turn-
ing the power tool ON. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
•Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of the
power tool in unexpected situations.
•Dress properly. Do not wear loose clothing or
jewel ry. Keep your hair and clothing away from
moving parts. Loose clothes, jewelry, or long hair
can be caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
•Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
600-I/690-I Power Drives
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
Power Tool Use and Care
•Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it is
designed.
•Do not use power tool if the switch does not turn it
ON and OFF. Any power tool that cannot be con-
trolled with the switch is dangerous and must be
repaired.
•Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the
power tool before making any adjustments, chang-
ing accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
•Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the pow -
er tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of
untrained users.
•aintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s op er ation. If damaged, have the power
tool repaired before use. Many accidents are caused
by poorly maintained power tools.
•Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
•Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations dif-
ferent from those intended could result in a hazardous
situation.
•Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
Service
•Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
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•Only use RIDGID die heads with RIDGID Power
Drives Other die heads may not fit correctly in the
power drive increasing the risk of equipment dam-
age and personal injury.
Description, Specifications and
Standard Equipment
Description
The RID ID®Model 600-I and 690-I Power Drives are
double insulated drives that provide power for threading
pipe and conduit. Forward and Reverse rotation can be
selected with a slide switch while ON/OFF is controlled by
a two-step momentary contact switch.
The 600-I Power Drive is designed to use RID ID 11-R
Drop Head Die Heads (1/8" – 11/4" pipe). The 690-I Power
Drive is designed to use RID ID 11-R Drop Head Die
Heads (1/8" – 2" pipe). An adapter is required for use of the
690-I Power Drive with the 1/8" – 11/4" sizes. The adapter
and the 11/2" – 2” sizes are held in the 690-I Power Drive
using a Retaining Mechanism.
Figure 1 – odel 600-I Power Drive
Specific Safety Information
ARNING
This section contains important safety information
that is specific to this tool.
Read these precautions carefully before using the
power drives to reduce the risk of electrical shock
or serious personal injury.
SAVE THESE INSTRUCTIONS!
Keep this manual with the machine for use by the opera-
tor.
Power Drive Safety
•Always use the support device provided with the
tool. Loss of control during operation can result in
personal injury.
•Keep sleeves and jackets buttoned while operating
the tool. Do not reach across the tool or pipe.
Clothing can be caught by the pipe or the tool resulting
in entanglement.
•Only one person must control the work process
and tool operation. Additional people involved in the
process may result in unintended operation and per-
sonal injury.
•Keep floors dry and free of slippery materials
such as oil. Slippery floors invite accidents.
•Do not wear gloves while operating the tool. Do
not reach across the tool or pipe. loves can be
caught by the pipe or the tool resulting in entangle-
ment.
•Always firmly hold the power drive when threading
or backing die head off the pipe to resist threading
forces, regardless of support device use. This will
reduce the risk of striking, crushing and other injuries.
•Follow instructions on proper use of this machine.
Do not use for other purposes such as drilling
holes or turning winches. Other uses or modifying
this machine for other applications may increase the
risk of serious injury.
•Do not use this power drive if ON/OFF switch is
broken. This switch is a safety device that lets you
shut off the motor by releasing the switch.
•Do not use dull or damaged dies. Sharp cutting
tools require less torque and the power drive is easier
to control.
•Keep handles dry and clean; free from oil and
grease. Allows for better control of tool.
999-999-476.10_REV. D
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600-I/690-I Power Drives
Cord
Handle F/R
Switch
Warning
Label (120V)
ON/OFF Switch
Handle
Warning
Label (All)
otor
Serial Plate
Fan Housing
Gear Housing
Brush
Cap
Brush Cap
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600-I Power Drive and 690-I Power Drive machine serial
number plate is located on the bottom of motor housing.
The last 4 digits of the serial number indicate the month
and year of the manufacture (MMYY).
Figure 4 – achine Serial Number
Standard Equipment
The Model 600-I/690-I Power Drives come with the fol-
lowing items:
• Power Drive
• 690-I Adapter (690-I only)
• Operator’s Manual
Selection of appropriate materials and instal-
lation, joining and forming methods is the responsibility of
the system designer and/or installer. Selection of improp-
er materials and methods could cause system failure.
Stainless steel and other corrosion resistant materials
can be contaminated during installation, joining and form-
Figure 2 – odel 690-I Power Drive
Figure 3 – 602/692 Support Arms
999-999-476.10_REV. D 5
600-I/690-I Power Drives
NOTICE
Parameter 600-I Power Drive 690-I Power Drive
Pipe Threading Capacity 1/8to 11/4inch 1/8to 2 inch
(3 to 32 mm) (3 to 50 mm)
Die Head Holding Ring Spring Retaining Mechanism (11/2– 2 inch)
Ring Spring (1/8– 11/4inch)
LH Threads Yes Yes
Support Arm No. 602, No. 601 No. 692, No. 691
Adapter Not Required. Used with 1/8" through 11/4" Die Heads.
Motor Type Universal Motor, Single Phase Universal Motor, Single Phase
Watts 1270 (120V), 1020 (220-240V) 1270 (120V), 1020 (220-240V)
Voltage/Phase Available 120V/1PH, 220-240V/1PH 120V/1PH, 220-240V/1PH
Amps 12A (120V), 5A (220-240V) 12A (120V), 5A (220-240V)
Operating Speed (RPM) 36 (120V), 32 (220-240V) 36 (120V), 32 (220-240V)
Controls Forward/Reverse Slide Switch Forward/Reverse Slide Switch
ON/OFF two-step momentary contact switch ON/OFF two-step momentary contact switch
ear Head Die Cast Aluminum Permanently reased Die Cast Aluminum Permanently reased
Length 20 inch (508 mm) 24.13 inch (613 mm)
Width 3.75 inch (95 mm) 4.75 inch (121 mm)
Height 7.5 inch (191 mm) 8 inch (203 mm)
Weight 12.65 lbs (5.7 kg) 21.15 lbs (9.6 kg)
Sound Pressure (LPA)* 83 dB(A), K=3 83 dB(A), K=3
Sound Power (LWA)* 94 dB(A), K=3 94 dB(A), K=3
Vibration* < 2.5 m/s2, K=1.5 < 2.5 m/s2, K=1.5
Specifications
Cord
Handle F/R
Switch
Warning
Label (120V) Brush
Cap
Drive
Ring
Handle
Warning
Label (All)
otor
Serial Plate
Fan Housing
Gear Housing
Brush Cap
ON/OFF
Switch
* Sound and Vibration measurements are measured in accordance with a standardized test per Standard EN 62481-1.
- Vibration levels may be used for comparison with other tools and for preliminary assessment of exposure.
- Sound and vibration emissions may vary due to your location and specific use of these tools.
- Daily exposure levels for sound and vibration need to be evaluated for each application and appropriate safety measures taken when needed. Evaluation of exposure
levels should consider the time a tool is switched off and not in use. This may significantly reduce the exposure level over the total working period.
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ing. This contamination could cause corrosion and pre-
mature failure. Careful evaluation of materials and meth ods
for the specific service conditions, including chemical and
temperature, should be completed before any installation
is attempted.
Pre-Operation Inspection
ARNING
Before each use, inspect power drive and correct
any problems to reduce the risk of serious injury
from electric shock, crushing injuries and other
causes and prevent power drive damage.
1. Make sure that the power drive is unplugged.
2. Clean any oil, grease or dirt from the power drive and
support device, including the handles and controls.
This aids inspection and helps prevent the machine or
control from slipping from your grip.
3. Inspect the power drive and support arm for the fol-
lowing:
• Damage or modification to the cord and plug.
• Proper assembly, maintenance and completeness.
• Damaged, misaligned or binding parts.
• Proper operation of two-step momentary contact
ON/OFF switch (Figure 5).
• Support arm gripping teeth are clean and in good
condition. Teeth can be cleaned with a wire brush.
• Presence and readability of the warning label.
• Any other condition which may prevent safe and nor-
mal operation.
If any problems are found, do not use the power
drive or support device until the problems have been
repaired.
Figure 5A – Two Step omentary Contact ON/OFF Switch
Figure 5B – Two Step omentary Contact ON/OFF Switch
4. Inspect the cutting edges of the dies for wear, defor-
mation, chips or other issues. Dull or damaged cutting
tools increase the amount of force required, produce
poor quality threads and increase the risk of injury.
5. Inspect and maintain any other equipment being
used per its instructions to make sure it is functioning
properly.
6. Following the Set Up and Operation instructions,
check the power drive for proper operation.
• Move the F/R (Forward/Reverse) switch to the F
position. Depress and release the ON/OFF switch
(Figure 5). Confirm that the power drive rotates in
the clockwise direction (see Figure 6) and stops
when releasing the switch.
• Repeat the process for the REVERSE (counter-
clockwise) operation. If the power drive does not
rotate in the correct direction, or the ON/OFF switch
does not control the machine operation, do not use
the machine until it has been repaired.
Change position of the F/R slide switch only
when the ON/OFF trigger switch is released. Allow the
power drive to come to a complete stop before reversing
the direction with the F/R slide switch. This will reduce the
risk of power drive damage.
• Depress and hold the ON/OFF switch. Inspect the
moving parts for misalignment, binding, odd noises
or any other unusual conditions. Release the ON/OFF
switch. If any unusual conditions are found, do not
use the machine until it has been repaired.
Figure 6A – F (FORWARD) (Clockwise) Switch Position
999-999-476.10_REV. D
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600-I/690-I Power Drives
NOTICE
1. Push Forward
OFF
2. Pull Up
ON
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999-999-476.10_REV. D 7
• Clear, level, stable, dry location for all equipment
and operator.
• ood ventilation. Do not use extensively in small,
enclosed areas.
• Properly wired electrical outlet of the correct voltage.
If in doubt, have outlet inspected by a licensed elec-
trician.
• Clear path to electrical outlet that does not contain
any potential sources of damage for the power cord.
2. Inspect the pipe to be threaded and associated
fittings and confirm that the selected power drive is
a correct tool for the job. See Specifications. Do
not use to thread anything other than straight
stock.
3. Make sure equipment to be used has been
properly inspected.
4. Properly prepare the pipe as needed. Make sure
the pipe is squarely cut and deburred. Pipe cut
at an angle can damage the dies while threading
or cause difficulty engaging the die head.
Installing Die Heads
5. Installing 11/2" or 2" Die Head or Adapter in 690-I:
a. Make sure ON/OFF switch is released and power
drive is unplugged.
b. Rotate the drive ring counter-clockwise to open
the retaining mechanism. Fully insert the die head
or adapter (if required) spline end into the power
drive (Figure 7).
c. Release the drive ring and confirm that the die
head/adapter is secure.
d. Reverse process to remove.
Figure 7 – Retaining echanism, Drive Ring in the
Open/Closed Position
Figure 6B – R (REVERSE) (Counter-Clockwise) Switch
Position
7. Release the ON/OFF switch and with dry hands
unplug the machine.
Set-Up and Operation
ARNING
Set up and operate the power drive according to
these procedures to reduce the risk of injury from
electric shock, entanglement, striking, crushing and
other causes, and to help prevent power drive dam-
age.
Use an appropriate support device per these instruc-
tions. Sup port devices im prove control and reduce
the risk of striking, crushing, and/or other injuries.
hen using a support device other than the supplied
support arm, the support device must react against
the gear housing or fan housing. Support devices
contacting the motor housing or handle may damage
these parts or increase the risk of injury.
Always firmly hold the power drive when threading
or backing die head off the pipe to resist use forces,
regardless of support device use. This will reduce
the risk of striking, crushing and other injuries.
Do not wear gloves or loose clothing. Keep sleeves
and jackets buttoned. Loose clothing can become
entangled in rotating parts and cause crushing and
striking injuries.
Properly support pipe. This will reduce the risk of
falling pipe, tipping and serious injury.
Do not use a power drive without a properly oper-
ating ON/OFF switch and F/R slide switch.
One person must control both the work process
and the ON/OFF switch. Do not operate with more
than one person. In case of entanglement, the oper-
ator must be in control of the ON/OFF switch.
1. Check work area for:
• Adequate lighting.
• Flammable liquids, vapors or dust that may ignite.
If present, do not work in area until sources have
been identified and corrected. The power drives are
not explosion proof and can cause sparks.
600-I/690-I Power Drives
Open
Closed
OPEN
Drive
Ring
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Figure 10 – Slide Switch/Die Head Orientation
8. Make sure that pipe to be threaded is stable and
secured to prevent tipping during use. Use appropri-
ate pipe stands to support pipe length.
9. Check the level of RID ID Thread Cutting Oil in the
RID ID 418 oiler. Remove the chip tray and confirm
that the filter screen is clean and fully submerged in
oil. Replace or add oil if necessary. Place the 418
Oiler bucket under the pipe end to be threaded.
Resisting Threading Forces
Using the supplied support arm:
a. Always use the supplied support arm (601 or 602
support arm for 600-I, 691 or 692 support arm for
690-I) unless it can’t be used because of space or
other constraints. The support arm clamps to the
pipe and helps to resist the threading forces.
b. Position the support arm on pipe, so end of support
arm aligns with end of pipe and top of support
arm is horizontal (Figure 11). This properly places
the support arm for threading and prevents thread-
ing oil from entering the motor (Figure 12).
c. Make sure that the support arm jaws are squarely
aligned with the pipe and securely tighten the sup-
port arm.
Figure 11A – Positioning the Support Arm
Figure 8 – Installing Adapter Into 690-I
6. Installing 11/4" and smaller Die Heads:
a. Make sure the ON/OFF switch is released and
power drive unplugged from the outlet.
b. If needed install the adapter in the 690-I (Figure 8).
c. Squarely insert the octagonal end of the 11-R Die
Head into the power drive until secured by the
spring ring. On the 600-I, the die head can be
inserted into either side of the power drive. With the
690-I, die heads can only be inserted from the
adapter side.
d. To remove, pull die head from power drive. If
needed, use a soft face hammer or a block of
wood to tap the die head out. Do not pound on the
die head, this can damage the tool.
Figure 9 – Installing Die Heads into 600-I Power Drive
7. Position the power drive F/R Slide Switch for the
desired right or left hand thread. See Figure 10.
999-999-476.10_REV. D
8
600-I/690-I Power Drives
Right Hand Thread Left Hand Thread
600-I
Only
600-I
Only
Horizontal
Support
Arm
RH RH LH LH
OPEN
Spring Ring
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c. Do not place the power drive motor or handle
against adjacent structural members to react
threading forces, as this may cause power drive
damage.
d. Keep power drive against the structural member
and do not place fingers or hands between the
power drive and the structural member. When
backing die head off thread, always firmly hold
the power drive to resist forces from breaking the
thread chips. These steps will reduce the risk of
striking, crushing and other injuries. The ON/OFF
switch can be released at any time to shut OFF the
power drive.
Always firmly hold the power drive when threading or
backing die head off pipe to resist forces, regardless
of support device use. This will reduce the risk of
striking, crushing and other injuries. The ON/OFF
switch can be released at any time to shut off the
power drive.
Threading
10. With dry hands, plug in the power drive.
11. Position the die head over the pipe end and sup-
port the power drive as directed in the Resisting
Threading Forces Section.
Figure 13 – Starting the Thread
12. Simultaneously actuate the ON/OFF switch and push
against the Die Head cover plate with the palm of free
hand to start the thread. Do not wear gloves, jewelry
or use a rag while pushing on the cover plate – this
increases the risk of entanglement and injury. Once
the dies engage the pipe, threads will be cut as the
dies pull themselves onto the end of the pipe.
Always firmly hold the power drive handle to resist the
handle forces. Support devices can slip and allow the
Figure 11B – Positioning the Support Arm
Figure 12 – Proper Orientation of the Power Drive
When support arm can’t be used:
When threading pipe in place or similar application, the
support arm may not be able to be used because of
space constraints.
a. If possible remove the pipe and thread in a vise. If
this cannot be done, other support devices must be
used to help resist threading forces, such as plac-
ing the power drive gear or fan housing against an
adjacent structural member (examples include
walls, beams and joists). This requires that the
pipe and surroundings be able to withstand the
weight of the tool and the threading forces. It may
be necessary to add temporary or permanent pipe
supports or structural elements.
b. For right hand threads, die head will rotate clock-
wise (looking at the face of the Die Head). Forces
developed by the threading torque will be in the
opposite or counter-clockwise direction. Rotation
and force will be reversed for left hand threads.
Make sure that the support device is set up to
properly absorb the threading force.
999-999-476.10_REV. D 9
600-I/690-I Power Drives
Aligned
Support
Arm
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16. Release the switch and remove the power drive and
Die Head from the pipe.
17. With dry hands unplug the power drive.
18. Wipe oil and debris off the threads and out of the die
head, taking care not to cut yourself on sharp debris
or edges. Clean up any oil spills in the work area.
Inspecting Threads
1. Remove any oil, chips or debris from the thread.
2. Visually inspect thread. Threads should be smooth
and complete, with good form. If issues such as
thread tearing, thin threads, or pipe out-of-round-
ness are observed, the thread may not seal when
made up. Refer to the “Troubleshooting” chart for
help in diagnosing these issues.
3. Inspect the size of the thread. The preferred method
of checking thread size is with a ring gauge. There are
various styles of ring gauges, and their usage may dif-
fer from that shown in Figure 16.
• Screw ring gauge onto the thread hand tight.
• Look at how far the pipe end extends through the ring
gage. The end of the pipe should be flush with the
side of the gauge plus or minus one turn. If thread
does not gauge properly, cut off the thread, adjust the
die head and cut another thread. Using a thread
that does not gauge properly can cause leaks.
Figure 16 – Checking Thread Size
• If a ring gauge is not available to inspect thread
size, it is possible to use a new clean fitting repre-
sentative of those used on the job to gauge thread
size. For 2" and under NPT threads, the threads
should be cut to obtain 4 to 5 turns to hand tight
engagement with the fitting and for 2" and under
BSPT threads it should be 3 turns.
999-999-476.10_REV. D
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600-I/690-I Power Drives
power drive to move. The ON/OFF switch can be
released at any time to shut off the power drive.
13. Stop pushing on cover plate and use oiler to apply a
generous quantity of RID ID Thread Cutting Oil to the
area being threaded. This will lower threading torque,
improve thread quality and increase die life.
Figure 14 – Threading Pipe
14. Depress ON/OFF switch until end of the pipe is even
with edge of the dies and release the switch. Let the
power drive come to a complete stop.
Figure 15 – Pipe Even with Edge of Dies
15. Reverse the F/R slide switch and actuate the ON/OFF
switch to remove Die Head from the threaded pipe.
Hold onto the power drive handle firmly to resist the
handle forces developed while backing off the Die
Head.
Change position of the F/R slide switch only
when the ON/OFF switch is re leased. Allow the power
drive to come to a complete stop before reversing the
direction with the F/R slide switch. This will reduce the risk
of power drive damage.
NOTICE
Flush
(Basic Size) One Turn Large
( aximum Size)
One Turn Small
( inimum Size)
Thin Ring
Gauge
Checking Threads With Ring Gauge
DDD
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999-999-476.10_REV. D 11
600-I/690-I Power Drives
Maintenance Instructions
ARNING
Make sure that the ON/OFF switch is released and
the machine is unplugged before performing any
maintenance or making any adjustments.
Maintain tool according to these procedures to
reduce the risk of injury from electrical shock,
entanglement and other causes.
Cleaning
1. After each use, empty the threading chips from the
418 Oiler chip tray and wipe out any oil residue.
2. Wipe off any oil, grease, chips or dirt from the power
drive, including the handles and controls. Clean the
690-I retaining mechanism.
3. Wipe off any oil, grease or dirt from the support arm.
If required, clean the support arm jaws with a wire
brush.
4. Remove chips and dirt from die heads.
Changing Dies in 11-R Die Heads
A variety of dies are available for installation in RID ID
11-R Die Heads. See catalog for a ailability.
1. Remove the four screws from cover and re -
move the cover plate.
2. Remove the old dies from the die head.
3. Insert new dies into slots – numbered edge up.
Numbers on the dies must correspond with those
on the die head slots. Always replace dies as a set.
Figure 17 – Installing Dies In Die Head
4. Replace the cover plate and tighten the four screws
lightly.
5. Place die head on already threaded pipe until dies
begin to thread. This forces stop on dies outward
against lugs on cover plate and properly sets the
size.
6. Tighten the four screws securely. Remove the thread-
ed pipe and make a test cut.
Replacing Brushes in Motor
Check motor brushes every 6 months. Replace when
worn to less than 5/16" (8 mm).
Figure 18 – Brush Installation
1. Unplug the machine from power source.
2. Unscrew brush caps (Figures 1 and 2). Remove
and inspect brushes. Replace when worn to less
than 5/16" (8 mm). Inspect the commutator for wear. If
excessively worn, have tool serviced.
3. Re-install brushes/install new brushes and securely
tighten the brush caps.
4. It is best practice to run the unit at idle for 15 minutes
in the forward direction followed by 15 minutes in
the reverse direction to seat the brushes to the com-
mutator before use.
Accessories
ARNING
To reduce the risk of serious injury, only use acces-
sories specifically designed and recommended for
use with the 600-I and 690-I Power Drives such as
those listed below. Other Accessories suitable for
use with other tools may be hazardous when used
with the 600-I and 690-I Power Drives.
Brush
42
3
B
Dies
Screws
3
2
4
Cover
4
2
3
1
AB
Die Head
Threaded Pipe
(Throat in Down Position)
Up
A
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999-999-476.10_REV. D
12
600-I/690-I Power Drives
ARNING
Improper service or repair can make machine
unsafe to operate.
The “Maintenance Instructions” will take care of most of
the service needs of this machine. Any problems not
addressed by this section should only be handled by an
authorized RID ID service technician.
Tool should be taken to a RID ID Independent Service
Center or returned to the factory.
Threading Oil
For information concerning RID ID® Thread Cutting Oil
use and handling, refer to the labels on the
container and Material Safety Data Sheet (MSDS).
Disposal
Parts of the Power Drives contain valuable materials
and can be recycled. There are companies that
specialize in recycling that may be found locally.
Dispose of the com-ponents in compliance with all
applicable regulations. Contact your local waste
management authority for more information.
For EC Countries: Do not dispose of elec-
trical equipment with household waste!
According to the European uideline 2012/19/ -
EU for Waste Electrical and Electronic Equip -
ment and its implemen tation into national
legislation, electrical equipment that is no
longer usable must be collected separately
and disposed of in an environmentally correct manner.
600-I and 690-I Power Drive Accessories
Cata og
No. Description
45923 602 Support Arm
45928 692 Support Arm
46668 600-I Carrying Case
46673 690-I Carrying Case
10883 418 Oiler with 1 Gallon Nu-Clear Oil
16703 425 1/8" - 21/2" TRISTAND Vise
36273 460-6 1/8" - 6" TRISTAND Vise
Machine Storage
ARNING Power Drives must be kept indoors or
well covered in rainy weather. Store the machine in
a locked area that is out of reach of children and
people unfamiliar with the machines. These machines
can cause serious injury in the hands of untrained
users.
Service and Repair
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999-999-476.10_REV. D 13
600-I/690-I Power Drives
SYMPTOM POSSIBLE REASONS SOLUTION
achine will not run.
achine not able to
thread.
Sparks forming at motor
commutator.
Die head does not start
threading.
Torn threads.
Out-of-round or crushed
threads.
Support device turns
while threading.
Thin Threads.
Troubleshooting
Brushes do not touch armature.
Dull dies.
Overload due to torn or out-of-round threads.
Poor quality or insufficient thread cutting oil.
Insufficient line voltage.
Insufficient contact between brushes and commu-
tator.
Brushes do not touch commutator properly.
Brushes of different manufacture.
New brushes.
Die head not square with end of pipe.
Engagement force not properly applied to the die
head.
Pipe end not squarely cut.
Dull or broken dies.
Machine running in wrong direction.
Dies set improperly in the die head.
Damaged, chipped or worn out dies.
Improper or insufficient thread cutting oil.
Incorrect type of die for material.
Poor pipe material/quality.
Pipe wall thickness too thin.
Support arm jaws dirty.
Support arm not aligned properly.
Support arm not tight.
Dies not placed in proper order.
Check brushes, replace if worn.
Replace dies.
See possible reasons below.
Use RID ID®Thread Cutting Oil in adequate
quantity.
Check power supply voltage.
Tighten the brush caps to make sure brushes are
pressed firmly onto commutator.
Replace worn brushes and or armature.
Only use RID ID®brushes.
Seat the brushes by running the unit at idle for 15
minutes in Forward and Reverse.
Push against die head cover plate to start thread.
Apply engagement force through the center line
of the pipe.
Cut the pipe end squarely.
Replace dies.
Check position of the F/R Slide Switch.
Ensure chasers are set outward against the cover
plate lugs.
Replace dies.
Only use RID ID®Thread Cutting Oil in adequate
quantity.
Select high-speed, stainless steel , or alloy dies
that are suitable for the application.
Use higher quality pipe.
Use schedule 40 or heavier wall thickness.
Clean with wire brush.
Align support arm squarely with the pipe.
Tighten feedscrew.
Place dies in proper die head slot.
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What is covered
RIDGID®tools are warrante to be free of efects in workmanship an material.
Ho long coverage lasts
This warranty lasts for the lifetime of the RIDGID®tool. Warranty coverage en s when the pro uct
becomes unusable for reasons other than efects in workmanship or material.
Ho you can get service
To obtain the benefit of this warranty, eliver via prepai transportation the complete pro uct to
RIDGE TOOL COMPANY, Elyria, Ohio, or any authorize RIDGID®INDEPENDENT SERVICE CENTER.
Pipe wrenches an other han tools shoul be returne to the place of purchase.
What e ill do to correct problems
Warrante pro ucts will be repaire or replace , at RIDGE TOOL’S option, an returne at no charge;
or, if after three attempts to repair or replace uring the warranty perio the pro uct is still
efective, you can elect to receive a full refun of your purchase price.
What is not covered
Failures ue to misuse, abuse or normal wear an tear are not covere by this warranty. RIDGE
TOOL shall not be responsible for any inci ental or consequential amages.
Ho local la relates to the arranty
Some states o not allow the exclusion or limitation of inci ental or consequential amages, so the
above limitation or exclusion may not apply to you. This warranty gives you specific rights, an you
may also have other rights, which vary, from state to state, province to province, or country to coun-
try.
No other express arranty applies
This FULL LIFETIME WARRANTY is the sole an exclusive warranty for RIDGID®pro ucts. No
employee, agent, ealer, or other person is authorize to alter this warranty or make any other war-
ranty on behalf of the RIDGE TOOL COMPANY.
Qué cubre
Las herramientas RIDGID®están garantiza as contra efectos e la mano e obra y e los
materiales emplea os en su fabricación.
Duración de la cobertura
Esta garantía cubre a la herramienta RIDGID®urante to a su vi a útil. La cobertura e la garantía
ca uca cuan o el pro ucto se torna inservible por razones istintas a las e efectos en la mano e
obra o en los materiales.
Cómo obtener servicio
Para obtener los beneficios e esta garantía, envíe me iante porte paga o, la totali a el pro ucto
a RIDGE TOOL COMPANY, en Elyria, Ohio, o a cualquier Servicentro In epen iente RIDGID®. Las
llaves para tubos y emás herramientas e mano eben evolverse a la tien a on e se a quirieron.
Lo que hacemos para corregir el problema
El pro ucto bajo garantía será repara o o reemplaza o por otro, a iscreción e RIDGE TOOL, y
evuelto sin costo; o, si aún resulta efectuoso espués e haber si o repara o o sustitui o tres
veces urante el perío o e su garantía, U . pue e optar por recibir un reembolso por el valor total
e su compra.
Lo que no está cubierto
Esta garantía no cubre fallas ebi o al mal uso, abuso o esgaste normal. RIDGE TOOL no se hace
responsable e año inci ental o consiguiente alguno.
Relación entre la garantía y las leyes locales
Algunos esta os e los EE.UU. no permiten la exclusión o restricción referente a años inci entales
o consiguientes. Por lo tanto, pue e que la limitación o restricción menciona a anteriormente no rija
para U . Esta garantía le otorga erechos específicos, y pue e que, a emás, U tenga otros ere-
chos, los cuales varían e esta o a esta o, provincia a provincia o país a país.
No rige ninguna otra garantía expresa
Esta GARANTIA VITALICIA es la única y exclusiva garantía para los pro uctos RIDGID®. Ningún
emplea o, agente, istribui or u otra persona está autoriza o para mo ificar esta garantía u ofre-
cer cualquier otra garantía en nombre e RIDGE TOOL COMPANY.
Ce qui est couvert
Les outils RIDGID®sont garantis contre tous vices e matériaux et e main ’oeuvre.
Durée de couverture
Cette garantie est applicable urant la vie entière e l’outil RIDGID®. La couverture cesse ès lors que
le pro uit evient inutilisable pour raisons autres que es vices e matériaux ou e main ’oeuvre.
Pour invoquer la garantie
Pour toutes réparations au titre e la garantie, il convient ’expé ier le pro uit complet en port payé
à la RIDGE TOOL COMPANY, Elyria, Ohio, ou bien le remettre à un réparateur RIDGID®agréé. Les clés
à pipe et autres outils à main oivent être ramenés au lieu ’achat.
Ce que nous ferons pour résoudre le problème
Les pro uits sous garantie seront à la iscrétion e RIDGE TOOL, soit réparés ou remplacés, puis réex-
pé iés gratuitement ; ou si, après trois tentatives e réparation ou e remplacement urant la pério e
e vali ité e la garantie le pro uit s’avère toujours éfectueux, vous aurez l’option e eman er le rem-
boursement intégral e son prix ’achat.
Ce qui n’est pas couvert
Les éfaillances ues au mauvais emploi, à l’abus ou à l’usure normale ne sont pas couvertes par cette
garantie. RIDGE TOOL ne sera tenue responsable ’aucuns ommages irects ou in irects.
L’influence de la législation locale sur la garantie
Puisque certaines législations locales inter isent l’exclusion es ommages irects ou in irects, il se
peut que la limitation ou exclusion ci- essus ne vous soit pas applicable. Cette garantie vous onne es
roits spécifiques qui peuvent être éventuellement complétés par ’autres roits prévus par votre lég-
islation locale.
Il n’existe aucune autre garantie expresse
Cette GARANTIE PERPETUELLE INTEGRALE est la seule et unique garantie couvrant les pro uits
RIDGID®. Aucun employé, agent, istributeur ou tiers n’est autorisé à mo ifier cette garantie ou à offrir
une garantie supplémentaire au nom e la RIDGE TOOL COMPANY.
FULL LIFETIME
WARRANTY
Against Material Defects
& Workmanship
FULL LIFETIME WARRANTY (garantie légale éten ue à la urée e vie u pro uit,
voir con itions e garantie / legal warranty exten e to the pro uct lifecyle,
see warranty con itions)
©2013, 2018, RIDGID, Inc.
Th Em rson logo and RIDGID logo ar r gist r d trad marks of Em rson El ctric Co. or RIDGID, Inc. in th U.S. and oth r countri s.
All oth r trad marks b long to th ir r sp ctiv hold rs.
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