RIGHT ANGLE NewHeights Series User manual

6703 ZINSER ST., SCHOFIELD, WI 54476
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K&A MANUFACTURING
STEP 1
DETAIL A
A
PAGE 1 OF 6
VERSION DATED: 1/23/14
TOOLS REQUIRED FOR ASSEMBLY:
CORDLESS DRILL
#2 PHILLIPS HEAD DRIVER BIT
#2 SQUARE HEAD DRIVER BIT
7/32" HEX HEAD DRIVER BIT OR
ALLEN WRENCH
ADJUSTABLE WRENCH
TAPE EASURE
LEVEL
NewHeigh s SERIES 4 LT WORKSTATION ASSEMBLY INSTRUCTIONS:
STEP 1: LAY THE WORKSURFACE(S) 1 ON A PROTECTED SURFACE WITH THE
PILOT HOLES FACING UP. IF YOUR WORKSURFACE HAS A SEA , LAY THE
35UP JOINER PLATE 2 CENTERED ON THE SEA AND ABOUT 3" FRO THE
FRONT. ATTACH IT WITH (8) WOOD SCREWS 3 . NO PILOT HOLES ARE
PROVIDED FOR THE JOINER PLATE. DO NOT OVER-TIGHTEN THE SCREWS.
USE A LOW TORQUE SETTING ON THE DRILL.
INSTRUCTION # 53233 HARDWARE PACK # 53023
ITE # PART # DESCRIPTION QTY.
1 VARIES NewHeights SERIES 4 LT WORKSURFACE(S) VARIES
2 35UP 3x5 WORKSURFACE JOINER PLATE VARIES
3 51708 5 x 18mm SQ/PH/WSHR HEAD WOOD SCREW VARIES
4 VARIES NewHeights SERIES 4 LT LEG ASSE BLY 3
5 801064 LT OTOR & BRACKET ASSE BLY 2
6 53013 SPLIT LOCK WASHER 1/4" 4
7 53055 SOCKET HEAD CAP SCREW 1/4-20x7/16 4
8 801071 NewHeights SERIES 4 HEX ROD ASSE BLY 1
9 VARIES NewHeights SERIES 4 CROSS SUPPORT 2
10 53194 5/16-18 WELD NUT 1.375" CL'S 2
11 53025 5/16 LOCK WASHER 10
12 53024 5/16-18 x 1/2 BUTTON HEAD SOCKET SCREW 10
13 800934 CROSS SUPPORT END CAP 4
14 801234 3rd LEG HEX ROD 1
15 801218 SERIES 4 3-LEG CROSS SUPPORT L BRACKET 1
16 VARIES LT U-Channel VARIES
17 53247 LT 3-LEG CONTROL BOX 1
18 52989 NewHeights SERIES 4 LT HAND SWITCH 1
19 52900 6 x 3/4 PHILLIPS PAN HEAD SHEET ETAL SCREW 2
20 52604 3/16" CABLE CLA P 1
21 52855 10 x 5/8 PHILLIPS TRUSS HEAD SCREW 1
READ ALL THE INSTRUCTIONS BEFORE BEGINNING
INSTRUCTIONS FOR INSTALLING A TRACK ON
THIS WORKSTATION ARE SHOWN ON PAGE 6 OF 6.
3
1
2
FRONT

VERSION DATED 1/23/14
PAGE 2 OF 6
STEP 2: PLACE THE IDDLE LEG ASSE BLY 4 ON THE WORKSURFACE 1 ALIGNING THE HOLES IN THE WORK-
SURFACE SUPPORT WITH THE PILOT HOLES IN THE WORKSURFACE. THE HOLE FOR THE HEX DRIVE UST FACE THE
CENTER OF THE WORKSTATION.
STEP 3: INSERT THE LONGER END OF THE HEX ROD ASSE BLY 8 THROUGH THE HEX DRIVE ON THE OTOR
ASSE BLY 5 AND INTO THE HEX DRIVE NEAR THE TOP OF THE IDDLE COLU N ASSE BLY
4 . SEE DETAIL B.
YOU AY NEED TO TURN THE HEX ROD SLIGHTLY USING AN ADJUSTABLE WRENCH TO ALIGN IT WITH THE HEX
DRIVE.
STEP 4:
PLACE (2) LOCK WASHERS 6 ON (2) SOCKET SCREWS 7 . THREAD THESE THROUGH THE OTOR BRACKET
AND INTO THE CAGE NUTS ON THE WORSURFACE SUPPORT. HAND TIGHTEN. YOU WON'T BE ABLE TO FULLY TIGHTEN
THE SOCKET SCREWS UNTIL LATER.
STEP 5: PLACE THE RIGHT LEG ASSE BLY 4 ON THE WORKSURFACE. INSERT THE END OF THE HEX ROD 8 INTO THE
HEX DRIVE ON THE LEG ASSE BLY. YOU AY NEED TO TURN THE HEX ROD SLIGHTLY WITH AN ADJUSTABLE WRENCH
TO ALIGN THE HEX ROD WITH THE HEX DRIVE IN THE LEG ASSE BLY. IT SHOULD TAKE LESS THAN 1/6TH OF A TURN TO
ACCO PLISH THIS. IF YOU TURN IT ORE THAN 1/6TH OF A TURN, THE LEGS WILL BE AT DIFFERENT HEIGHTS AND THE
WORKSURFACE WON'T BE LEVEL. ALIGN THE HOLES IN THE WORKSURFACE SUPPORT WITH THE PILOT HOLES IN THE
WORKSURFACE.
6703 ZINSER ST., SCHOFIELD, WI 54476
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K&A MANUFACTURING
STEPS 2-4
B
6
5
DETAIL B
4
7
8
4
4
STEPS 5

PROJECTIONS ON THE WELD NUT UST FACE OUTWARD.
PAGE 3 OF 6
VERSION DATED 1/23/14
STEP 6: WITH THE HELP OF AN ASSISTANT, PLACE (4) WASHERS 11 ON (4) SOCKET SCREWS 12 . INSERT THESE
THROUGH THE HOLES AT THE ENDS OF THE CROSS SUPPORT 9 AND THREAD THE INTO THE WELD NUTS PRE-
INSTALLED IN THE SLOTS IN THE BACK OF THE LEG ASSE BLIES. SEE DETAIL C. DO NOT FULLY TIGHTEN.
STEP 7: LEVEL THE CROSS SUPPORT 9 AT 4" FRO THE BOTTO OF THE WORKSURFACE SUPPORT. SEE DETAIL D.
FULLY TIGHTEN THE SOCKET SCREWS 12 .
STEP 8: ALIGN THE HOLES IN THE WORKSURFACE SUPPORT ON THE THIRD LEG ASSE BLY
4 WITH THE PILOT HOLES
IN THE WORKSURFACE 1 . ATTACH ALL (3) LEG ASSE BLIES TO THE WORKSURFACE
1 USING (24) WOOD
SCREWS 3 . DO NOT OVER-TIGHTEN THE SCREWS. USE A LOW TORQUE SETTING ON THE DRILL.
STEP 9: SLIDE A WELD NUT 10 INTO THE GROOVE IN THE FRONT OF THE CROSS SUPPORT 9 . SEE DETAIL E. THE
DETAIL C
6703 ZINSER ST., SCHOFIELD, WI 54476
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K&A MANUFACTURING
DETAIL D
4.000
STEPS 6-9
C9
DETAIL E
11
12
34
1
E
PRE-INSTALLED
WELD NUT
10

LT CROSS SUPPORT SUBASSEMBLY
12
BEFORE INSTALLING IT ON THE
13
BUILD THIS AS A SUBASSE BLY
WORKSTATION.
9
11
16
10
STEPS 10 & 11
DETAIL F
11
12
STEPS 12 & 13
11
13
12
F
6703 ZINSER ST., SCHOFIELD, WI 54476
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K&A MANUFACTURING
VERSION DATED 1/23/14
PAGE 4 OF 6
STEP 10: BUILD THE SUBASSE BLY SHOWN BELOW LEFT. SLIDE A WELD NUT
10 INTO THE GROOVE ON THE FRONT
OF THE CROSS SUPPORT 9 . PLACE (2) LOCK WASHERS 11 ON (2) SOCKET SCREWS 12 . INSERT THESE THROUGH
THE HOLES ON THE WIDE SIDE OF THE L BRACKET 15 AND THREAD THE INTO THE WELD NUT. DO NOT FULLY
TIGHTEN.
STEP 11: INSERT AN END CAP 13 INTO THE END OF THE CROSS SUPPORT 9 .
STEP 12: WITH THE HELP OF AN ASSISTANT, PLACE (2) LOCK WASHERS 11 ON (2) SOCKET SCREWS 12 . INSERT
THESE THROUGH THE HOLES AT THE END OF THE CROSS SUPPORT 9 AND THREAD THE INTO THE WELD NUT PRE-
INSTALLED IN THE GROOVE ON THE BACK OF THE THIRD LEG ASSE BLY. SEE DETAIL C ON PAGE 3. DO NOT FULLY
TIGHTEN.
STEP 13: PLACE (2) LOCK WASHERS 11 ON (2) SOCKET SCREWS 12 . INSERT THESE THROUGH THE HOLES ON THE
NARROW SIDE OF THE L BRACKET 15 AND THREAD THE INTO THE WELD NUT IN THE GROOVE OF THE FIRST
CROSS SUPPORT. SEE DETAIL F. AKE SURE THE CROSS SUPPORT IS PARALLEL WITH THE EDGE OF THE WORK-
SURFACE. LEVEL THE CROSS SUPPORT AT 4" FRO THE BOTTO OF THE WORKSURFACE SUPPORT AS YOU DID IN
STEP 7 AND FULLY TIGHTEN ALL (6) SOCKET SCREWS. SEE DETAIL D ON PAGE 3. INSERT AN END CAP
13 INTO THE
END OF THE CROSS SUPPORT.

14
5
6
7
LEVELING GLIDE
3
17
16
20
18
19
21
6703 ZINSER ST., SCHOFIELD, WI 54476
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K&A MANUFACTURING
VERSION DATED 5/11/11
PAGE 5 OF 6
STEP 14: INSERT THE THIRD LEG HEX ROD 14 INTO THE HEX DRIVE ON THE OTOR ASSE BLY 5 . THERE IS A STOP
BEAD ON THE HEX ROD ABOUT 1-1/2" FRO THE END. THIS IS THE END THAT GOES INTO THE OTOR HEX DRIVE.
INSERT THE OTHER END OF THE HEX ROD INTO THE HEX DRIVE NEAR THE TOP OF THE THIRD LEG. ATTACH THE
OTOR TO THE THIRD LEG WORKSURFACE SUPPORT AS YOU DID IN STEP 4.
STEP 15: ALIGN THE HOLES IN THE CONTROL BOX 17 WITH THE PILOT HOLES IN THE WORKSURFACE 1 .
ATTACH IT WITH (2) WOOD SCREWS 3 .
STEP 16: ALIGN THE HOLES IN THE HAND SWITCH 18 WITH THE PILOT HOLES IN THE WORKSURFACE 1 .
ATTACH IT WITH (2) SHEET ETAL SCREWS 19 .
STEP 17: ALIGN THE HOLES IN THE U-CHANNELS 16 WITH THE PILOT HOLES IN THE WORKSURFACE(S) 1 .
ATTACH THE WITH (6) TO (12) WOOD SCREWS 3 IN EACH U-CHANNEL. RUN THE WIRES FRO THE OTOR
ASSE BLIES 5 AND THE HAND SWITCH 18 THROUGH THE U-CHANNEL(S) TO THE CONTROL BOX 17 AND
PLUG THE IN. INSERT THE WIRE FRO THE HAND SWITCH INTO THE CABLE CLA P
20 AND ATTACH IT TO THE
WORKSURFACE WITH (1) SCREW 21 .
STEP 18: PLUG THE POWER CORD FRO THE CONTROL BOX INTO A STANDARD 110 VOLT RECEPTACLE. A
POWER SURGE PROTECOR IS RECO ENDED. PRESS BOTH ARROWS ON THE HAND SWITCH
18 . THE CONTROL
BOX WILL RESET AND BEEP ONCE. PRESS THE DOWN ARROW ON THE HAND SWITCH UNTIL THE LEG ASSE BLIES
4
BOTTO OUT AND THE CONTROL BOX BEEPS THREE TI ES. THE WORKSTATION IS NOW READY FOR USE. RAISE THE
LEG ASSE BLIES HIGH ENOUGH TO GET ACCESS TO THE OTOR SCREWS
7 AND FULLY TIGHTEN THE . RETURN
THE LEG ASSE BLIES TO THEIR LOWEST POSITION.
STEP 19: WITH THE HELP OF AN ASSISTANT, SET THE WORKSTATION UPRIGHT IN ITS FINAL LOCATION, LEVEL THE
WORKSTATION IF REQUIRED BY TURNING THE LEVELING GLIDES CLOCKWISE (FRO THE TOP) ON THE LOW
CORNERS OF THE WORKSTATION, IF YOUR WORKSTATION HAS CASTERS, LEVEL IT BY TURNING THE BOLTS AT
THE TOP OF THE CASTERS.

ARE FOR THIS PAGE ONLY.
1
4
3
2
OF WORKSTATION NOT
SHOWN FOR CLARITY.
5
OTHER CO PONENTS
PART NU BERS SHOWN
6
FRONT
HAND SWITCH
6703 ZINSER ST., SCHOFIELD, WI 54476
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K&A MANUFACTURING
ITE # PART # DESCRIPTION QTY.
1 VARIES LT WORKSURFACE 1
2 VARIES TRACK ASSE BLY 1
3 52236 3/16" ALU INU RIVET WASHER .198x.510x.067 2
4 52678 8-18X1/2 PHIILLIPS PAN SELF DRILL SCREW 2
5 51708 5 x 18mm SQ/PH/WSHR HEAD WOOD SCREW 2
6 VARIES LT U-CHANNEL 1 PAGE 6 OF 6
VERSION DATED 1/16/14
INSTRUCTIONS TO INSTALL A TRACK ON A NewHeigh s SERIES 4 LT WORKSTATION:
STEP 1: PLACE THE FRONT OF THE TRACK 2 AGAINST THE BOTTO OF THE WORK-
SURFACE 1 AND THE BACK OF THE TRACK AGAINST THE U-CHANNEL 1 .
STEP 2: ALIGN THE HOLES IN THE TRACK 3 WITH ONE OF THE SETS OF PILOT HOLES
IN THE U-CHANNEL 1 KEEPING THE FRONT OF THE TRACK 1/8"-5/8" FRO THE
FRONT OF THE WORKSURFACE 2 . PLACE (2) WASHERS 4 ON (2) SELF DRILLING
SCREWS 5 . DRIVE THE THROUGH THE TRACK AND INTO THE U-CHANNEL
1 .
STEP 3: ATTACH THE FRONT OF THE TRACK 3 TO THE WORKSURFACE 2 USING (2)
WOOD SCREWS 6 . DO NOT OVER-TIGHTEN THE SCREWS. USE A LOW TORQUE
SETTING ON THE DRILL.
STEP 4: CO PLETE THE TRACK INSTALLATION USING THE INSTRUCTIONS THAT
CA E WITH THE PRODUCT YOU ARE INSTALLING.
RESET PROCEDURE AND TROUBLESHOOTING: IF THE WORKSTATION
STOPS OPERATING OR GETS STUCK IN ANY POSITION, UNPLUG AND
PLUG BACK IN ALL THE CORD CONNECTIONS INCLUDING THE
POWER CONNECTION ON THE CONTROL BOX. THEN REPEAT THE
RESET PROCEDURE AS NOTED ON PAGE 3. THE WORKSTATION
SHOULD BE READY FOR USE.
IF THE WORKSTATION LEG ASSE BLIES ARE AT UNEVEN HEIGHTS,
IT USUALLY IS CAUSED BY AN I PROPERLY INSTALLED HEX ROD.
DISASSE BLE ONE OF THE LEGS THAT POINT IN THE SA E DIRECTION
FRO THE WORKSURFACE AND AKE SURE BOTH ENDS OF THE HEX
ROD ARE PROPERLY ENGAGED IN THE HEX DRIVES NEAR THE TOP
OF THE LEG ASSE BLIES.
IF YOU CONTINUE HAVING PROBLE S WITH THE TABLE OPERATION,
CONTACT RIGHTANGLE™ SERVICE AT 800-298-4351 OR
[email protected].
WARRANTY INFORMATION: NewHeights™ PRODUCTS ARE
WARRANTED TO BE FREE OF DEFECTS DUE TO ANUFACTURING
OR ATERIALS AS FOLLOWS: 2 YEARS ON THE GEAR AND/OR
OTOR, INCLUDING THE CONTROL BOX AND HAND SWITCH.
5 YEARS ON THE SUPPORT BRACKETS, ALU INU COLU NS
AND FEET. WE WILL REPLACE ANY DEFECTIVE PART AFTER
INSPECTION BY AN AUTHORIZED AGENT. COSTS INCURRED
DUE TO PRODUCT REPLACE ENT SUCH AS INSTAL-
LATION LABOR CHARGES OR TRANSPORTATION ARE NOT
COVERED UNDER THIS WARRANTY. WHEN CORRESPONDING
WITH RIGHTANGLE™ PRODUCTS, PROVIDE THE ODEL AND
SERIAL NU BERS LOCATED ON THE CONTROL BOX.