Rise FORCE 825K User manual

FORCE 825K/825KI
Manuale di installazione
Installation manual
Installationsanleitung
Manuel d'installation
Manual de instalación
Made in Italy
RL8542750 - Rev.00
GB Crash Tested rising bollard
FORCE 825k/FORCE825KI successfully
passed the crash test and achived a
Performance Rating of IWA14-1:2013
Rising Bollard V/2500(N1G)/64/90:5.0.

2 - FORCE
GB Overall Dimentions
340x340
1420x1420
Ø 254
800
1356
810
Ø 305
1237
~ 1,2m

FORCE - 3
GB
General information and technical specifications
TECHNICAL DATA
MODEL FORCE 825K/825KI
230/250 Va.c. 50/60 Hz
24 Vdc
90 W
7 A
25 cicli/ora
IP 68
-20°C / +50°C
Permanent grease
Diameter 254x800 mm - thickness 10 mm (FORCE 825KI :+1,2mm Aicciao Inox AISI 316)
Diameter 1500x1500x1800 mm
411.000 J
IWA14-1:2013 Rising Bollard V/2500(N1G)/64/90:5.0.
10"
9”
Force 825K: 195 kg - Force 825KI: 207 kg
Force 825K: Black cataphoresis + powder paint / FORCE 825KI : AISI 316 Stainless Steel
We thank you for having chosen one of our Vigilant model automatic rising bollards.
All articles in the Rise range are the fruit of long experience in the sector of mechanical and electronic automations.
This is why today we are able to offer extremely innovative and reliable automatic rising bollards that, thanks to their per
All our products are covered by a two-year warranty.
Furthermore, a product Civil Liability policy stipulated with a leading insurance company covers any damage to things or
persons caused by manufacturing defects.
General information
The FORCE825K/I automatic rising bollard, with its high resistance to impact and elegant design, is suitable for installation
in public or commercial areas and is particularly indicated for protecting of buildings.
The standard version, manufactured in steel, is painted with electrophoresis painting, a corrosion-proof treatment that
guarantees an extremely elevated resistance to the elements and to salty environments.
The bollard is operated with 24Vdc; an amperometric sensor detects any obstacles when rising and inverts the movement
can be easily unlocked in an emergency. In the event of a power cut different functions can be selected: the bollard can
remain in raised position or can be unlocked and lowered by keeping the emergency button pressed; automatic lowering
unit (accessory) that allows the bollard to be used in automatic mode even in the event of a power cut.
The foundation case is manufactured in cataphoresis-painted steel and can easily be assembled on site before installation.
If the bollard is not installed immediately, a cover for closing the hole is available.
Power supply
Motor power supply
Motor power
Motor absorption (24 Vdc)
Maximum working frequency
Protection level
Working temperature
Lubrication
Cylinder dimensions
Foundation case dimensions
Impact resistance
Breaking strength
Rising time
Lowering time
Weight
Finish

4 - FORCE
GB
Assembly instructions - FORCE 825K/825KI
Carry out the excavation in the ground with the measurements indicated
in the image alongside and prepare a suitable draining foundation.
DRAINAGE TEST
Water has to drain out within 30/35 minutes. In case the water will remain
longer into the hole, it is necessary to drain the water out through a pipe
connected to a pit with an electric pump.
See the alongside image.
1500x1500 MIN.
B
C
495 1300
1800
A
A: CONCRETE
B: NON-WOVEN FABRIC
C: DRAINING GRAVEL
IMPORTANT: Carefully vibrate the concrete!
1500x1500 MIN.
B
C
A
CEMENTO
TESSUTO NON TESSUTO
GHIAIA DRENANTE
D
D
IMPACT DIRECTION
CABLE CONNECTOR BOX
VERY IMPORTANT:
CONNEXION PIPELAND D.50
1500
1500
400
NON-WOVEN FABRIC
Dig a hole down to 1800mm and introduce approx 30lt of water.
Insert the foundation case in the excavation. Attention: The case must
rest on the bottom of the excavation and must be perfectly vertical -
.
Important: In order to make inserting the case easier, preparation for the
Insert the 50 mm diameter corrugated sheath in the case using the metal
guide.
The corrugated pipe must enter a maximum of 2/3 cm inside of the metal
protection, so that it does not interfere when the bollard is later inserted.
Fix the case with cement.
-
der the cramp-iron is completely covered by concrete. Using a spirit
.

FORCE - 5
GB Assembly instructions - FORCE 825K/825KI
S S S
Plan for a junction box in proximity (max 2/3m) of the bollard (Ref. S),
where about 1m of extra cable should be left. While inserting the bollard,
thanks to this junction box it will be possible to recover/release the cable
When installing multiple bollards, plan on a junction box for each bollard.
When laying the conduit, try to keep the path as straight as possible,
avoiding sharp corners.
Before inserting the bollard into its housing, remove the previously placed
closing or cover making sure that the anchorage housing of the bollard,
represented by the grey area, is cleaned carefully.
After positioning the case, make sure that the open recess is covered
for the entire amount of time that the rising bollard is not inserted,
with covering that is suitable to avoid accidents that may involve per-
sons or property. A sheet metal cover is available as an option.
Attention: The bollard is equipped with a short segment of connec-
tion cable equipped with a male IP68 connector.
Different size extension cords are available (5 to 25 m), , equipped
with a female IP68 connector, for connecting to the control unit.
Bring the two parts of the connector together, aligning the arrow with the
IMPORTANT: You must close the connector fully and in the correct
manner to avoid bending the electrical contacts and to ensure a wa-
terproof seal. Check the connector and the illustrations carefully be-
fore proceeding. Do not force the two parts of the connector for any
reason.
The connector, when correctly put together, guarantees IP68 protec-
tion. The manufacturer cannot guarantee against faults and malfunc-
tions in the event of incorrect connection of the connector.
You are advised to check movement of the connector in the sheathing by
-
ucts if necessary.

6 - FORCE
GB
Assembly instructions - FORCE 825K/825KI
S
A
B
A
A
B
B
C
Use four supplied eyebolts to lift the bollard
See image alongside.
The cable must be recovered while the bollard comes near the foundation
case (ref A).
Important: In this phase the connector must be free to slide inside of the
corrugated sheath. For this reason is it necessary for the segment be-
tween the bollard and the junction box to be connected by a sheath with
a diameter of 50 mm, correctly placed, without joints or cross section re-
ductions.
The cable must be gradually released while the bollard descends in the
case, (Ref. B)
Once the insertion has been completed, the connector must be in
proximity of the metal protection (ref C).
Pay attention to the electrical cable, it must be free inside the case housing
and it must not be crushed.