Rise FORCE 825/I User manual

FORCE 825/I
Manuale di installazione
Installation manual
Installationsanleitung
Manuel d'installation
Manual de instalación
IDissuasore di sosta e passaggio
Brevettato
Patented
Made in Italy
RL8542007 - Rev.04
GB Parking and passage rising bollard
D
Poller gegen unrechtmäßiges Parken und Durchfahren
F
Borne escamotable anti-stationnement et anti-accès
EDisuasor de tránsito de aparcamiento y de paso

FORCE - 11
The undersigned Mr. Luigi Benincà, legal representative of the company Rise S.r.l. - Via del Capitello, 42 - 36035 Marano
Vicentino (VI) – in the capacity of manufacturer declares that the product:
FORCE 825/I
complies in all its components with Directives:
- EMC Directive 2004/108/EC
- Low Voltage Directive 2006/95/EC
as per checks carried out by: ECO Certicazioni S.p.A., via Mengolina, 33 - 48018 Faenza (RA)
Marano Vicentino, 30/11/10
The legal representative
GB
Declaration of conformity
340x340
¯ 254
800
¯ 305
1237
~ 1,2m
358
335
55
1306
358
GB
Overall Dimensions

12 - FORCE
We thank you for having chosen one of our FORCE model automatic rising bollards.
All articles in the Rise range are the fruit of long experience in the sector of mechanical and electronic automations.
This is why today we are able to offer extremely innovative and reliable automatic rising bollards that, thanks to their per-
formance, efciency and durability, fully satisfy the nal customer’s requirements.
All our products are covered by a two-year warranty.
Furthermore, a product Civil Liability policy stipulated with a leading insurance company covers any damage to things or
persons caused by manufacturing defects.
General information
The FORCE 825/I automatic rising bollard, with its high resistance to impact and elegant design, is suitable for installation
in public or commercial areas and is particularly indicated for protecting of buildings.
The standard version, manufactured in steel, is painted with electrophoresis painting, a corrosion-proof treatment that
guarantees an extremely elevated resistance to the elements and to salty environments.
The bollard is operated with 24Vdc; an amperometric sensor detects any obstacles when rising and inverts the movement
immediately. The bollard is tted with 12 leds that operate in sequence and with a high-visibility reecting band. The bollard
can be easily unlocked in an emergency. In the event of a power cut different functions can be selected: the bollard can
remain in raised position or can be unlocked and lowered by keeping the emergency button pressed; automatic lowering
in the event of a power cut is also available (accessory). The system can also be tted with an uninterrupted power supply
unit (accessory) that allows the bollard to be used in automatic mode even in the event of a power cut.
The foundation case is manufactured in cataphoresis-painted steel and can easily be assembled on site before installation.
If the bollard is not installed immediately, a cover for closing the hole is available.
TECHNICAL DATA
MODEL FORCE 825/I
Power supply 230/250 Va.c. 50/60 Hz
Motor power supply 24 Vdc
Motor power 90 W
Motor absorption (24 Vdc) 7 A
Maximum working frequency 25 cycles/h
Protection level IP 68
Working temperature -20°C / +50°C
Lubrication Permanent grease
Cylinder dimensions Diameter 254x800 mm - thickness 10 mm (Force 825I: +1,2mm Stainless Steel AISI 316)
Foundation case dimensions Diameter 360x360x1358 mm
Impact resistance 18.000 J (without permanent deformation)
Breaking strength 240.000 J
Rising time 7”
Lowering time 5”
Weight Force 825: 155kg / Force 825I: 167 kg
Finish Force 825: Black cataphoresis + powder paint / Force 825I: Stainless Steel AISI 316
GB General information and technical specifications

FORCE - 13
1 - Place the 4 side elements vertically as in the image alongside.
2 - Using the round head screws provided, assemble the hexagonal structure.
It is very important to assemble the 4 elements vertically and on a surface
that ensures excellent atness so as to obtain a reliable support surface
for the closing ange. Attention: The screw head must be placed on the
internal side of the foundation case. See gure alongside.
3 - Before xing the upper ange, insert the metallic protection of the 50
mm diameter corrugated pipe which must be set in the ground to make
the subsequent electrical connection with the control unit. See gures
alongside.
GB
Assembly instructions - FORCE 825/I

14 - FORCE
4 - Fix the upper ange using the round head screws provided.
Attention: The screw heads must be placed on the upper part of the
flange (inside the case).
This way the foundation case is complete. See gure alongside.
5 - Fit the clamps as in the gure locking them in position with the washer and
the M10 hexagonal head screw. Fold them according to the foundation.
6 - Carry out the excavation in the ground with the measurements indi-
cated in the image alongside and prepare a suitable draining foundation.
Insert the foundation case in the excavation. Attention: The case must
rest on the bottom of the excavation and must be perfectly vertical -
check this by placing a level on the upper flange.
Important: In order to make inserting the case easier, preparation for the
corrugated sheath must be 200mm from the ooring surface, as shown
in gure.
Insert the 50 mm diameter corrugated sheath in the case using the metal
guide.
The corrugated pipe must enter a maximum of 2/3 cm inside of the metal
protection, so that it does not interfere when the bollard is later inserted.
Fix the case with cement.
Attention: Make sure, during the cast, that the fixing plug located un-
der the cramp-iron is completely covered by concrete. Using a spirit
level, check if the flange plane is horizontal.
TEST FOR DRAINAGE
Dig a hole down to 1400mm and introduce approx 35 lt of water.
Water has to drain out within 30 minutes. In case the water will remain
longer into the hole, it is necessary to drain the water out through a pipe
connected to a pit with an electric pump.
400
Cement
Hole 900x900x1400 mm with draining foundation
Corrugated
sheath
500
Fine
Sand
500
Gravel
Drainage pipe min. diam. 10mm
200
GB Assembly instructions - FORCE 825/I

FORCE - 15
GB
Assembly instructions - FORCE 825/I
8 - Prima di inserire il dissuasore nella sua sede, rimuovere la chiusura pre-
cedentemente disposta o il coperchio avendo cura di pulire attentamente la
sede di ancoraggio del dissuasore rapprentata dalla zona in grigio.
Vedi gure a lato.
7 - Dopo aver posizionato la cassa, assicurarsi di coprire il vano aperto,
per tutto il tempo in cui il dissuasore non è inserito, con adeguata chiu-
sura atta ad impedire incidenti che possano coinvolgere persone o
cose. Un coperchio in lamiera è disponibile come opzione.
Vedi gure a lato.
9 -Plan for a junction box in proximity (max 2/3m) of the bollard (Ref. S),
where about 1m of extra cable should be left. While inserting the bollard,
thanks to this junction box it will be possible to recover/release the cable
When installing multiple bollards, plan on a junction box for each bollard.
When laying the conduit, try to keep the path as straight as possible,
avoiding sharp corners.
See gures alongside.
S S S
10 -Attention: The bollard is equipped with a short segment of con-
nection cable equipped with a male IP68 connector.
Different size extension cords are available (5 to 25 m), , equipped
with a female IP68 connector, for connecting to the control unit.
Bring the two parts of the connector together, aligning the arrow with the
circle as shown, then fully screw down the xing nut.
IMPORTANT: You must close the connector fully and in the correct
manner to avoid bending the electrical contacts and to ensure a wa-
terproof seal. Check the connector and the illustrations carefully be-
fore proceeding. Do not force the two parts of the connector for any
reason.
The connector, when correctly put together, guarantees IP68 protec-
tion. The manufacturer cannot guarantee against faults and malfunc-
tions in the event of incorrect connection of the connector.
You are advised to check movement of the connector in the sheathing by
simulating the movement of the cable in the bollard, using specic prod-
ucts if necessary.

16 - FORCE
GB Assembly instructions - FORCE 825/I
11 - The cable must be recovered while the bollard comes near the foun-
dation case (ref A).
Important: In this phase the connector must be free to slide inside of the
corrugated sheath. For this reason is it necessary for the segment be-
tween the bollard and the junction box to be connected by a sheath with
a diameter of 50 mm, correctly placed, without joints or cross section re-
ductions.
The cable must be gradually released while the bollard descends in the
case, (Ref. B)
Once the insertion has been completed, the connector must be in
proximity of the metal protection (ref C).
Pay attention to the electrical cable, it must be free inside the case housing
and it must not be crushed.
See gures alongside.
S
A
B
A
A
B
B
C
12 - Use four eyebolts with M8 studs to lift the bollard.
See gures alongside.

FORCE - 17
GB
Assembly instructions - FORCE 825/I
ATTENTION - DANGER
NEVER ACTIVATE THE RISING BOLLARD
BEFORE HAVING FIXED THE TREADABLE
FLANGE!
15 - When the bollard is lowered, take out the blocks on the pipe guide
ring and place the treadable flange.
With the treadable ange check the nal level with respect to the external
oor.
Insert the washers and the M8x35 TSEI stainless steel screws.
Carry out the electrical connection carefully following the diagram supplied
with the control unit. See gures alongside.
14 - Verify that the distance between the bollard ange and the upper edge
of the case/ooring is equal to 23-24 mm.
By respecting this distance the treadable ange will be slightly raised com-
pared (1/2mm) to the ooring, limiting the amount of dirt that may inltrate
the inside of the bollard.
In an effort to reduce possible inltrations, if the ooring allows it, plan on
a slight slope around the foundation case.
See gures alongside.
13 - After positioning the bollard inside the case, remove the lifting
eye¬bolts and, using the same holes, position the blocks on the pipe
guide ring.
The blocks are necessary in order to lift the bollard without the treadable
ange.
Insert the M10x40 TCEI stainless steel screws partially with the relevant
washers into the four holes Ø13, without screwing them completely, in
order to regulate the planarity of the bollard through the adjustable sup-
ports.
Connect the bollard to the control unit and then lift it electrically. Refer to
instructions supplied with the control unit.
With the bollard completely lifted, adjust its level. Completing this adjust-
ment with the bollard lifted makes it possible to verify, even visually, that
the cylinder is perfectly vertical, a necessary condition for the automation
to operate properly.
See gure alongside.
1/2 mm
23/24 mm
M10x40 TCEI
20-22
TSEI M8x35

18 - FORCE
Spare parts list - FORCE 825/I
GB
3
4
5
6
7
8
9
10
11
1
2
8b
1b
FORCE 825
N. Description Cod.
1 Retro reector sticker R9686019
1b Retro reector sticker (825I) R9686039
2 Cylinder cover R9686020
3 Control unit R9686003
4 24Vdc motor with encoder and electronic brake R9686029
5 Treadable ange R9686021
6 Flange gasket + O-ring R9686022
7 Mechanical stop collar R9686030
8 Mobile cylinder R9686031
8b Inox jacket (825I) R9686037
9 Actuator R9686032
10 Fixed cylinder R9686033
11 Connection cable with IP68 connector R9686013
FORCE 825I