Ritmo BASIC 160 V1 Manual

Rev.: 0 16/10/2012 MU000838
ﺔﻧﺎﻴﺼﻟاو ماﺪﺨﺘﺳﻻا ﺐﻴﺘآ
USE AND MAINTENANCE HANDBOOK
BASIC 355 V0
BASIC 315 V1
BASIC 250 V1
BASIC 200 V0
BASIC 160 V1

S.p.A.
Via A. Volta, 7 – (Z.I.)
35037 Teolo (PD)
ITALY ﺎﻴﻟﺎﻄﻳإ
ﻒﺗﺎهTel. +39.049/9901888
ﺲآﺎﻓFax +39.049/9901993
[email protected]
I
Ritmo S.p.A. è libera di apportare modifiche senza preavviso alle caratteristiche della macchina descritta in
questo manuale e alle informazioni qui contenute.
È vietata la riproduzione, anche parziale e sotto qualsiasi forma, di questo documento.
GB
Ritmo S.p.A. is free to modify the contents of this handbook, as well as the features of the machine described
herein, at any time, without notice.
All rights reserved. It is strictly prohibited to reproduce this document or part of it in any form whatsoever.
F
L’entreprise Ritmo S.p A. Se réserve le droit d’apporter, sans préavis, toutes les modifications qu’elle désirera aux
caractéristiques de la machine décrite dans ce manuel ainsi qu’aux informations qu’il contient.
La reproduction de ce document, même partielle, sous n’importe quelle forme, est strictement interdite.
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Ritmo S.p.A. se reserva el derecho de hacer modificaciones sin previo aviso a las características de la máquina
descrita en este manual y a las informaciones en él incluidas.
Está terminantemente prohibida toda reproducción de este documento, incluso parcial o de cualquier otra
P
A Ritmo S.p.A. pode efectuar sem pré-aviso quaisquer modificações às características da máquina descrita no
presente manual, bem como às informações nele inseridas.
A cópia total ou parcial deste documento è severamente proibida, sob qualquer forma.
D
Die hier angegebenen Daten sind öhne Gewähr und Ritmo S.p.A. behält sich Änderungen ohne
Vorankündigung vor.
Die Vervielfertigung, auch auszugsweise, dieses Dokumentes ist verboten.
Rus
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INDEX سﺮﻬﻔﻟا
ﺔﻣﺪﻘﻣ
1.تﺎﻔﺻاﻮﻤﻟاو ﺞﺘﻨﻤﻠﻟ ﺔﻣﺪﻘﻣ1/.1
2.ﺔﻣﺎﻌﻟا مﺎﺤﻠﻟا ﺮﻴﻳﺎﻌﻣ2/.1
ﻞﻴﻤﺤﺘﻟا ،ﻞﻘﻨﻟا/ﻦﻳﺰﺨﺘﻟاو ﺔﻟوﺎﻨﻤﻟا ،ﻎﻳﺮﻔﺘﻟا2/.1
تاﺰﻳﺰﺤﺘﻟاو شوﺪﺨﻟا2/.1
مﺎﺤﻠﻟا ﻞﺒﻗ2/.1
داﺪﻋﻹا2/.2
مﺎﺤﻠﻟا تارود2/.3
مﺎﺤﻠﻟا زﺮﺧ:ةدﺮﺠﻤﻟا ﻦﻴﻌﻟﺎﺑ ﺔﺒﻗاﺮﻤﻟا2/.4
3.ﻊﻄﻘﻟا ﻒﺻو3/.1
اﻪﻴﺳﺎﺸﻟ3/.1
ةاﻮﺴﻤﻟا3/.1
ﻦﻴﺨﺴﺘﻟا حﻮﻟ3/.2
ﻦﻴﺨﺴﺘﻟا حﻮﻟ ﺔﻣﺎﻋد/ةاﻮﺴﻤﻟا3/.2
ﺔﻴﻜﻴﻟورﺪﻴﻬﻟا سوﺮﺘﻟا ﺔﺒﻠﻋ3/.3
ﺖﻗﺆﻤﻟا3/.3
ﺔﻴﺳﺎﻴﻘﻟا ةﺪﻌﻤﻟا3/.4
4.ﻞﻴﻐﺸﺘﻟا تﺎﻤﻴﻠﻌﺗ4/.1
ﺔﻴﻜﻴﻟورﺪﻴﻬﻟا تﻼﺻﻮﻟا4/.1
ﺔﻴﺑﺮﻬﻜﻟا تﻼﺻﻮﻟا4/.1
يراﺮﺤﻟا ﻢﻈﻨﻤﻟاDIGITAL DRAGON4/.3
دإتﺎﻀﻓﺎﺨﻟا لﺎﺧ4/.4
ﻢﻗر تﺎﻄﻣﺎﻘﻟا مﺎﺤﻟ ﺔﻴﻔﻴآ2و34/.5
ﻢﻗر تﺎﻄﻣﺎﻘﻟا مﺎﺤﻟ ﺔﻴﻔﻴآ3و44/.5
ﺔﻳﻮﺴﺘﻟا4/.6
ﻂﻴﺴﺒﻟا ﻂﻐﻀﻟﺎﺑ مﺎﺤﻠﻟا ةرود4/.7
جودﺰﻤﻟا ﻂﻐﻀﻟﺎﺑ مﺎﺤﻠﻟا ةرود4/.10
5.ﺔﻧﺎﻴﺼﻟا5/.1
6.ﺎﻬﺣﻼﺻإو لﺎﻄﻋﻷا يﺮﺤﺗ6/.1
7.ﺔﻣﻼﺴﻟا تﺎﻃﺎﻴﺘﺣا7/.1
8.نﺎﻜﻣ ﺔﻓﺎﻈﻧﻞﻤﻌﻟا8/.1
9.مﺎﺤﻠﻟا تﺎﻤﻠﻌﻣ9/.1
ﺮﻴﺳاﻮﻤﻟا ﺺﺋﺎﺼﺧ/تﺎﺒﻴآﺮﺘﻟا9/.1
ـﻟ ﺎًﻘﻓو مﺎﺤﻠﻟا تﺎﻤﻠﻌﻣ بﺎﺴﺣ ﺔﻴﻔﻴآUNI 10520: PE 80 (MRS 8(9/.2
ـﻟ ﺎًﻘﻓو مﺎﺤﻠﻟا تﺎﻤﻠﻌﻣ بﺎﺴﺣ ﺔﻴﻔﻴآUNI 10967: PE 100 (MRS 10(9/.3
ـﻟ ﺎًﻘﻓو مﺎﺤﻠﻟا تﺎﻤﻠﻌﻣ بﺎﺴﺣ ﺔﻴﻔﻴآDVS 2207-1: HDPE9/.5
ـﻟ ﺎًﻘﻓو مﺎﺤﻠﻟا تﺎﻤﻠﻌﻣ بﺎﺴﺣ ﺔﻴﻔﻴآDVS 220711-: PP9/.7
مﺎﺤﻠﻟا ﺮﻳﺮﻘﺗPE 80 (UNI 10520(
مﺎﺤﻠﻟا ﺮﻳﺮﻘﺗPE 100 (UNI 10967(
مﺎﺤﻠﻟا ﺮﻳﺮﻘﺗHDPE (DVS 2207-1(
مﺎﺤﻠﻟا ﺮﻳﺮﻘﺗPP (DVS 2207-11(
Introduction
1. Product Introduction and Specifications 1./1
2. Welding General Criteria 2./1
Transport, loading/unloading, handling and storage 2./1
Scratches and notches 2./1
Before welding 2./1
Set up 2./2
Welding cycles 2./3
Welding bead: naked eye observation 2./4
3. Parts Description 3./1
Chassis 3./1
Facer 3./1
Heating plate 3./2
Facer/heating plate support 3./2
Hydraulic gearcase 3./3
Timer 3./3
Standard equipment 3./4

INDEX سﺮﻬﻔﻟا
4. Operating Instructions 4./1
Hydraulic connections 4./1
Electrical connections 4./1
Thermoregulator DIGITAL DRAGON 4./3
Insertion of reductions 4./4
How to weld between clamps number 2 and 3 4./5
How to weld between clamps number 3 and 4 4./5
Facing 4./6
Simple Pressure welding cycle 4./7
Dual Pressure welding cycle 4./10
5. Maintenance 5./1
6. Trouble Shooting 6./1
7. Safety Precautions 7./1
8. Workplace Hygiene 8./1
9. Welding Parameters 9./1
Pipe/fitting features 9./1
How to calculate the welding parameters according to UNI 10520: PE 80 (MRS 8) 9./2
How to calculate the welding parameters according to UNI 10967: PE 100 (MRS 10) 9./3
How to calculate the welding parameters according to DVS 2207-1: HDPE 9./5
How to calculate the welding parameters according to DVS 2207-11: PP 9./7
Welding Report PE 80 (UNI 10520)
Welding Report PE 100 (UNI 10967)
Welding Report HDPE (DVS 2207-1)
Welding Report PP (DVS 2207-11)

INTRODUCTION ﺔﻣﺪﻘﻣ
،ﻞﻴﻤﻌﻟا ﺎﻧﺰﻳﺰﻋ
زﺎﻬﺟ رﺎﻴﺘﺧا ﻰﻠﻋ كﺮﻜﺸﻧRitmo.
ﺺﺋﺎﺼﺨﻟا ﻊﻴﻤﺟ ﺐﻴﺘﻜﻟا اﺬه ﻚﻟ ﺢﺿﻮﻴﺳﺔﻴﺳﺎﺳﻷاﺎﻬﻨﻣ ةدﺎﻔﺘﺳا ﻰﺼﻗأ ﻖﻴﻘﺤﺗ ﺔﻴﻔﻴآو ،زﺎﻬﺠﻠﻟ.ﻊﻴﻤﺟ ﺐﻴﺘﻜﻟا اﺬه ﻲﻓ ﺪﺠﺘﺳ ﺎﻤآ
ﺔﻴﻓاﺮﺘﺣاو ﺔﻨﻣﺁو ﺔﺤﻴﺤﺻ ﺔﻘﻳﺮﻄﺑ زﺎﻬﺠﻟا ماﺪﺨﺘﺳﻻ ﺔﺑﻮﻠﻄﻤﻟا تﺎﺣاﺮﺘﻗﻻاو تﺎﻣﻮﻠﻌﻤﻟا.اﺮﻘﺑ ﻲﺻﻮﻧ ﻦﺤﻧ ﻲﻟﺎﺘﻟﺎﺑوءﺪﺒﻟا ﻞﺒﻗ ﻞﻣﺎﻜﻟﺎﺑ ﻪﺗء
زﺎﻬﺠﻟا ماﺪﺨﺘﺳا ﻲﻓ.وﻞﺒﻘﺘﺴﻤﻟا ﻲﻓ ﻪﻴﻟإ عﻮﺟﺮﻠﻟ ﻪﺑ ظﺎﻔﺘﺣﻻﺎﺑ ﻲﺻﻮﻧ ﺎﻨﻧأ ﺎﻤآ/دﺪﺠﻟا ﻦﻴﻣﺪﺨﺘﺴﻤﻠﻟ وأ.
ﻦﻳﺪﻤﺘﻌﻤﻟاو ةﺮﻬﻤﻟا داﺮﻓﻷا ﻰﻠﻋ ﺮﺼﺘﻘﻳ نأ ﺐﺠﻳو ،ﻲﻓاﺮﺘﺣا زﺎﻬﺠﻟا اﺬه نأ ﺮآﺬﺘﻟا ﻰﺟﺮﻳ.
،مﺎﺘﻟا ﻢﻜﺋﺎﺿر ﻦﻣ نوﺪآﺄﺘﻣ
Dear Customer,
Thank you for having chosen a Ritmo machine.
This handbook will show you all your new BASIC machine features, and how to get the
most of them. In this book you will also find all the information and suggestions needed to
use the machine in a proper, safe and professional manner. We therefore recommend its
complete reading before starting using the machine. We also recommend to keep it for
future consultations and/or new users.
Please remember that this machine is a professional device; its use must be limited to
skilled and certified personnel.
Certain of your complete satisfaction,
Best regards,
تﺎﻴﺤﺘﻟا ﺺﻟﺎﺧ

1. TECHNICAL FEATURES ﺔﻴﻨﻔﻟا ﺺﺋﺎﺼﺨﻟا
1./1
ﺔﻣﺪﻘﻣ
BASICﻦﻴﻠﻴﺜﻴﻟﻮﺒﻟا ﻦﻣ ﺔﻋﻮﻨﺼﻤﻟا تﺎﺒﻴآﺮﺘﻟاو ﺮﻴﺳاﻮﻤﻠﻟ ﻊﻗﻮﻤﻟا ﻞﺧاد ﻲﺒآﺎﻨﺘﻟا مﺎﺤﻠﻟا تﺎﻨﻴآﺎﻣ ﻦﻣ ﺔﻠﺴﻠﺳ ﻲه)PE(ﻦﻴﻠﻴﺑوﺮﺑ ﻲﻟﻮﺒﻟاو)PP(ﻲﺘﻟا ىﺮﺧﻷا داﻮﻤﻟاو
ٍل ﺎ ﻋ ﻂﻐﺿ ﺖﺤﺗ نﻮﻜﺗ ﻲﺘﻟا ىﺮﺧﻷا ﻞﺋاﻮﺴﻟاو ﻩﺎﻴﻤﻟاو لﺎﻌﺘﺷﻼﻟ ﻞﺑﺎﻘﻟا زﺎﻐﻟا ﻞﻘﻨﻟ ﺔﺼﺼﺨﻤﻟا ةراﺮﺤﻟﺎﺑ نﺪﻠﺗ.
ﻣﻊﻴﻤﺟتﺎﻨﻴآﺎ
BASICﺎﻬﻧﺎﻜﻣﺈﺑPE 100جودﺰﻤﻟا ﻂﻐﻀﻟا ﺔﻘﻳﺮﻃ ماﺪﺨﺘﺳﺎﺑ.
ﺔﻣﺪﺨﺘﺴﻤﻟا ﺢﺋاﻮﻠﻟاو ﻦﻴﻧاﻮﻘﻠﻟ ﺎًﻘﻓو ،ﻦﻳﺪﻤﺘﻌﻤﻟاو ةﺮﻬﻤﻟا داﺮﻓﻷا ﻰﻠﻋ اًرﻮﺼﻘﻣ نﻮﻜﻳ ﺔﻠﺛﺎﻤﻤﻟا تﺎﻨﻴآﺎﻤﻟا ماﺪﺨﺘﺳا نﺄﺑ كﺮآﺬﻧ ﻦﺤﻧو.
INTRODUCTION
BASIC is a line of on-site butt welding machines for pipes and fittings in Polyethylene (PE), Polypropylene (PP), and other
thermoplastic materials intended for the transport of combustible gas, water, and other fluids under high pressure.
All BASIC machines can weld PE 100 with the Dual Pressure method.
We remind you that the use of such machines is limited to authorized skilled and certified personnel, in accordance with the
Legislation and Regulations in force.
SPECIFICATIONS تﺎﻔﺻاﻮﻤﻟا
ﺺﺋﺎﺼﺨﻟا
BASIC 160 V1BASIC 200 V0BASIC 250 V1BASIC 315 V1BASIC 355 V0
220V220V220V220V220V
ﺮﻄﻘﻟا ىﺪﻣ]ﻢﻠﻣ[
∅40÷160∅63÷200∅75÷250∅90÷315∅125÷355
مﺎﺤﻠﻟ ﺔﻠﺑﺎﻗ داﻮﻣHDPE: PE 80 (MRS 8(وPE 100 (MRS 10(وPPﺘﻟا ىﺮﺧﻷا داﻮﻤﻟاوةراﺮﺤﻟﺎﺑ نﺪﻠﺗ ﻲ
ﺔﻄﻴﺤﻤﻟا ةراﺮﺤﻟا ﺔﺟرد قﺎﻄﻧ]ﺔﻳﻮﺌﻣ ﺔﺟرد[ﻦﻣ-5ﻰﻟإ+40)PE 100:ﻦﻣ0ﻰﻟإ+40(
ﺔﻗﺎﻄﻟا داﺪﻣإ
220بوﺎﻨﺘﻣ رﺎﻴﺗ ﻂﻟﻮﻓ60ﺰﺗﺮه
ﺔﺼﺘﻤﻤﻟا ﺔﻗﺎﻄﻠﻟ ﻰﺼﻗﻷا ﺪﺤﻟا]تاو[
22203220342044205750
لﺰﻌﻟا ﺔﺌﻓ
1:ﺔﻳﺎﻤﺤﻟا ﻞﺻﻮﻣ
ءﺎﺿﻮﻀﻟا ىﻮﺘﺴﻣ]ﻞﺒﺴﻳد)ﺒﻣأﺮﻴ[ (
Leq=79.2
نزﻮﻟا-ﺺﺋﺎﺼﺨﻟا ﻊﻴﻤﺟ ﻊﻣ ﺔﻨﻴآﺎﻤﻟا]ﻢﺠﻠآ[
70ماﺮﺟﻮﻠﻴآ)155
ًﻼ ﻃ ر(
93ماﺮﺟﻮﻠﻴآ)205
لﺎﻃرأ(
124ماﺮﺟﻮﻠﻴآ
)273.3ًﻼ ﻃ ر(
166ماﺮﺟﻮﻠﻴآ)366
ﻞﻃر(
-
FEATURES BASIC 160 V1 BASIC 200 V0 BASIC 250 V1 BASIC 315 V1 BASIC 355 V0
220V 220V 220V 220V 220V
Diameters range [ mm ] ∅40÷160 ∅63÷200 ∅75÷250 ∅90÷315 ∅125÷355
Weldable materials HDPE: PE 80 (MRS 8) and PE 100 (MRS 10), PP and other thermoplastics materials
Ambient temperature range [ ° C ] from -5 to +40 (PE 100: from 0 to +40)
Power supply 220VAC 60Hz
Maximum absorbed power [ W ] 2220 3220 3420 4420 5750
Isolation class 1: protection conductor
Noise level [ dB (A) ] Leq=79.2
Weight - machine with all features [kg] 70 Kg (155lb) 93 Kg (205 lb) 124 Kg (273.3 lb) 166 Kg (366 lb) -
ﻪﻴﺳﺎﺸﻟا
ﻲﻟﺎﻤﺟﻹا ﻊﻓﺪﻟا ﻢﺴﻗ]ﻢﺳ
2
[
1,9473,1565,8906,68014,130
عﺎﻔﺗرﻻا ﻖﻤﻌﻟا ضﺮﻌﻟا ،دﺎﻌﺑﻷا]ﻢﻠﻣ[
606x365x375ﻢﻠﻣ
)23.9x14.4x14.8
ﺔﺻﻮﺑ(
685×460×420ﻢﻠﻣ
)27x18.2x16.5ﺔﺻﻮﺑ(
850x470x400ﻢﻠﻣ
)33.5x18.5x15.7
ﺔﺻﻮﺑ(
981x586x520ﻢﻠﻣ
)38.6x23x20.5ﺻﻮﺑﺔ(
1077x510x715ﻢﻠﻣ
)42.4x20x28ﺔﺻﻮﺑ(
نزﻮﻟا]ﻢﺠﻠآ[
21ماﺮﺟﻮﻠﻴآ)46.3
ﺎًﻠﻃر(
39ماﺮﺟﻮﻠﻴآ)86
ًﻼ ﻃ ر(
63ماﺮﺟﻮﻠﻴآ)138.9
ًﻼ ﻃ ر(
86ماﺮﺟﻮﻠﻴآ)189.6
ًﻼ ﻃ ر(
100ماﺮﺟﻮﻠﻴآ
)220.5ًﻼ ﻃ ر(
CHASSIS
Overall thrust section [ cm2 ] 1,947 3,156 5,890 6,680 14,130
Dimensions W D H [ mm ] 606x365x375 mm
(23.9x14.4x14.8 in)
685×460×420 mm
(27x18.2x16.5 in)
850x470x400 mm
(33.5x18.5x15.7 in)
981x586x520 mm
(38.6x23x20.5 in)
1077x510x715 mm
(42.4x20x28 in)
Weight [ kg ] 21 Kg (46.3 lb) 39 Kg (86 lb) 63 Kg (138.9) 86 Kg (189.6 lb) 100 Kg (220.5 lb)
ةاﻮﺴﻤﻟا
ﺔﻴﻤﺳﻻا ةرﺪﻘﻟا]تاو[
1050105010501050900
ناروﺪﻟا ﺔﻋﺮﺳ]ﺔﻘﻴﻗﺪﻟا ﻲﻓ ةرود[
109109736722
عﺎﻔﺗرﻻا ﻖﻤﻌﻟا ضﺮﻌﻟا ،دﺎﻌﺑﻷا]ﻢﻠﻣ[
375×325×280ﻢﻠﻣ
)14.8x12.9x11ﺔﺻﻮﺑ(
-
440x450x380ﻢﻠﻣ
)17.3x17.7x15ﺔﺻﻮﺑ(
600×460×390ﻢﻠﻣ
)23.6x18.1x15.3
ﺻﻮﺑﺔ(
931x615x220ﻢﻠﻣ
)36.6x24.2x8.7
ﺔﺻﻮﺑ(
نزﻮﻟا]ﻢﺠﻠآ[
9ﻢﺠﻠآ)19.9ًﻼ ﻃ ر(
11ماﺮﺟﻮﻠﻴآ)24.2
ًﻼ ﻃ ر(
15ماﺮﺟﻮﻠﻴآ)33.1
ًﻼ ﻃ ر(
24ماﺮﺟﻮﻠﻴآ)53
ًﻼ ﻃ ر(
38ماﺮﺟﻮﻠﻴآ)83.8
ًﻼ ﻃ ر(
ﻦﻴﺨﺴﺘﻟا حﻮﻟ
ﺔﺼﺘﻤﻤﻟا ﺔﻗﺎﻄﻠﻟ ﻰﺼﻗﻷا ﺪﺤﻟا]تاو[
8001800200030003750

1. TECHNICAL FEATURES ﺔﻴﻨﻔﻟا ﺺﺋﺎﺼﺨﻟا
1./2
ﺟرد ﻂﺒﺿةراﺮﺤﻟا ﺔ
50÷320ﺔﻳﻮﺌﻣ ﺔﺟرد
ﻞﻤﻌﻟا ةراﺮﺣ ﺔﺟرد ﻰﻟإ لﻮﺻﻮﻟا ﻦﻣز
<20ﺔﻘﻴﻗد
عﺎﻔﺗرﻻا ﻖﻤﻌﻟا ضﺮﻌﻟا ،دﺎﻌﺑﻷا]ﻢﻠﻣ[
410×280×50ﻢﻠﻣ
)16.1x11x2ﺔﺻﻮﺑ(
-
470×50×490ﻢﻠﻣ
)18.5x2x19.3ﺔﺻﻮﺑ(
470×50×600ﻢﻠﻣ
)18.5x2x23.6ﺔﺻﻮﺑ(
696x175x700ﻢﻠﻣ
)27.4x6.9x27.6
ﺔﺻﻮﺑ(
زﻮﻟان]ﻢﺠﻠآ[
3ماﺮﺟﻮﻠﻴآ)6.6
لﺎﻃرأ(
6ماﺮﺟﻮﻠﻴآ)13.2
ًﻼ ﻃ ر(
8ماﺮﺟﻮﻠﻴآ)17.6
ًﻼ ﻃ ر(
13ماﺮﺟﻮﻠﻴآ)28.7
ًﻼ ﻃ ر(
18ماﺮﺟﻮﻠﻴآ)39.7
ًﻼ ﻃ ر(
FACER
Nominal power [ W ] 1050 1050 1050 1050 900
Rotation speed [ RPM ] 109 109 73 67 22
Dimensions W D H [ mm ] 375×325×280 mm
(14.8x12.9x11 in) - 440x450x380 mm
(17.3x17.7x15 in)
600×460×390 mm
(23.6x18.1x15.3 in)
931x615x220 mm
(36.6x24.2x8.7 in)
Weight [ kg ] 9 Kg (19.9 lb) 11 Kg (24.2 lb) 15 Kg (33.1 lb) 24 Kg (53 lb) 38 Kg (83.8 lb)
ﺔﻴﻜﻴﻟورﺪﻴﻬﻟا سوﺮﺘﻟا ﺔﺒﻠﻋ
ﻟاﺔﻴﻤﺳﻻا ةرﺪﻘ]تاو[
3701100
ﻂﻐﻀﻟا قﺎﻄﻧ]رﺎﺑ[
0
÷1500÷120
ﻚﻴﻟورﺪﻴﻬﻟا ﺖﻳز
ﺔﺟوﺰﻠﻟا ﺔﺌﻓ46وأ68ISO 3448
ﻪﺑ ﻰﺻﻮﻤﻟا:TEXACO RANDO HDZ 46،ESSO UNIVIS N 46 SHELL TELLUS T 46
عﺎﻔﺗرﻻا ﻖﻤﻌﻟا ضﺮﻌﻟا ،دﺎﻌﺑﻷا]ﻢﻠﻣ[
650x250x400ﻢﻠﻣ)25.6x9.8x15.7ﺔﺻﻮﺑ(-
نزﻮﻟا]ﻢﺠﻠآ[
29ماﺮﺟﻮﻠﻴآ)64ًﻼ ﻃ ر(-
HEATING PLATE
Maximum absorbed power [ W ] 800 1800 2000 3000 3750
Temperature adjustment 50÷320°C
Time to reach working the
temperature <20 min.
Dimensions W D H [ mm ] 410×280×50 mm
(16.1x11x2 in) -470
×
50
×
490 mm
(18.5x2x19.3 in)
470×50×600 mm
(18.5x2x23.6 in)
696x175x700 mm
(27.4x6.9x27.6 in)
Weight [ kg ] 3 Kg (6.6 lb) 6 Kg (13.2 lb) 8 Kg (17.6 lb) 13 Kg (28.7 lb) 18 Kg (39.7 lb)
ﺔﻴﻜﻴﻟورﺪﻴﻬﻟا سوﺮﺘﻟا ﺔﺒﻠﻋ
ﺔﻴﻤﺳﻻا ةرﺪﻘﻟا]تاو[
3701100
ﻂﻐﻀﻟا قﺎﻄﻧ]رﺎﺑ[
0
÷1500÷120
ﻚﻴﻟورﺪﻴﻬﻟا ﺖﻳز
ﺔﺟوﺰﻠﻟا ﺔﺌﻓ46وأ68ISO 3448
ﻪﺑ ﻰﺻﻮﻤﻟا:TEXACO RANDO HDZ 46،ESSO UNIVIS N 46 SHELL TELLUS T 46
عﺎﻔﺗرﻻا ﻖﻤﻌﻟا ضﺮﻌﻟا ،دﺎﻌﺑﻷا]ﻢﻠﻣ[
650x250x400ﻢﻠﻣ)25.6x9.8x15.7ﺔﺻﻮﺑ(-
نزﻮﻟا]ﻢﺠﻠآ[
29ماﺮﺟﻮﻠﻴآ)64ًﻼ ﻃ ر(-
HYDRAULIC GEARCASE
Nominal power [ W ] 370 1100
Pressure range [ bar ] 0 ÷150 0 ÷120
Hydraulic oil Viscosity class 46 or 68 ISO 3448
Recommended : TEXACO RANDO HDZ 46, ESSO UNIVIS N 46 SHELL TELLUS T 46
Dimensions W D H [ mm ] 650x250x400 mm (25.6x9.8x15.7 in) -
Weight [ kg ] 29 Kg (64 lb) -
ﻦﻴﺨﺴﺘﻟا حﻮﻟ ﺔﻣﺎﻋد/ةاﻮﺴﻤﻟا
عﺎﻔﺗرﻻا ﻖﻤﻌﻟا ضﺮﻌﻟا ،دﺎﻌﺑﻷا]ﻢﻠﻣ[
340x440x230ﻢﻠﻣ
)1.34x1.73x0.91
ﺔﺻﻮﺑ(
365x505x205ﻢﻠﻣ
)14.4x19.9x8.1
ﺔﺻﻮﺑ(
-
690x560x290ﻢﻠﻣ
)2.72x2.20x1.14
ﺔﺻﻮﺑ(
-
نزﻮﻟا]ﻢﺠﻠآ[
6ماﺮﺟﻮﻠﻴآ)13.2
ًﻼ ﻃ ر(
7.5ماﺮﺟﻮﻠﻴآ)16.5
ًﻼ ﻃ ر(
9ماﺮﺟﻮﻠﻴآ)19.9
ًﻼ ﻃ ر(
14ماﺮﺟﻮﻠﻴآ)30.9
ًﻼ ﻃ ر(
-
FACER/HEATING PLATE SUPPORT
Dimensions W D H [ mm ] 340x440x230 mm
(1.34x1.73x0.91 in)
365x505x205 mm
(14.4x19.9x8.1 in) -690x560x290 mm
(2.72x2.20x1.14 in) -
Weight [ kg ] 6 Kg (13.2 lb) 7,5 Kg (16.5 lb) 9 Kg (19.9 lb) 14 Kg (30.9 lb) -

1. TECHNICAL FEATURES ﺔﻴﻨﻔﻟا ﺺﺋﺎﺼﺨﻟا
1./3
OPTIONS تارﺎﻴﺨﻟا
BASIC 160 V0BASIC 200 V0BASIC 250 V1BASIC 315 V1BASIC 355 V0
تﺎﻀﻓﺎﺨﻟا
رﺎﻄﻗﻷا
نزﻮﻟا)8ﻊﻄﻗ/ﺮﻄﻘﻟا] (ماﺮﺟﻮﻠﻴآ[
∅40
4.6ﻴآماﺮﺟﻮﻠ)10.1
لﺎﻃرأ(
-
---
∅50
4.4ماﺮﺟﻮﻠﻴآ)9.7
لﺎﻃرأ(
-
---
∅56
4.3ماﺮﺟﻮﻠﻴآ)9.5
لﺎﻃرأ(
-
---
∅63
4.2ماﺮﺟﻮﻠﻴآ)9.3
لﺎﻃرأ(
6.6ماﺮﺟﻮﻠﻴآ)14.5
ًﻼ ﻃ ر(
---
∅75
4.0ماﺮﺟﻮﻠﻴآ)8.8
لﺎﻃرأ(
6.4ماﺮﺟﻮﻠﻴآ)14.1
ًﻼ ﻃ ر(
10.6ماﺮﺟﻮﻠﻴآ)23.3
ًﻼ ﻃ ر(
-
-
∅90
3.7ماﺮﺟﻮﻠﻴآ)8.1ﻞﻃر(
6.0ماﺮﺟﻮﻠﻴآ)13.2
ﻞﻃر(
10.0ماﺮﺟﻮﻠﻴآ)22
ًﻼ ﻃ ر(
10.0ماﺮﺟﻮﻠﻴآ)22
ًﻼ ﻃ ر(
-
∅110
3.2ماﺮﺟﻮﻠﻴآ)7لﺎﻃرأ(
5.5ماﺮﺟﻮﻠﻴآ)12.1
ﻞﻃر(
9.8ماﺮﺟﻮﻠﻴآ)21.6
ﻞﻃر(
9.8ماﺮﺟﻮﻠﻴآ)21.6
ﻞﻃر(
-
∅125
2.6ماﺮﺟﻮﻠﻴآ)5.7
لﺎﻃرأ(
5.0ماﺮﺟﻮﻠﻴآ)11ﻞﻃر(9.1ماﺮﺟﻮﻠﻴآ)20ﻞﻃر(9.1ماﺮﺟﻮﻠﻴآ)20ﻞﻃر(9.1ماﺮﺟﻮﻠﻴآ)20ًﻼ ﻃ ر(
∅140
2.0ماﺮﺟﻮﻠﻴآ)4.4
لﺎﻃرأ(
4.5ماﺮﺟﻮﻠﻴآ)9.9
لﺎﻃرأ(
8.3ماﺮﺟﻮﻠﻴآ)18.3
ﻞﻃر(
8.3ماﺮﺟﻮﻠﻴآ)18.3
ﻞﻃر(
8.3ماﺮﺟﻮﻠﻴآ)18.3
ﻞﻃر(
∅160
-
3.6ماﺮﺟﻮﻠﻴآ)8لﺎﻃرأ(
7.5ماﺮﺟﻮﻠﻴآ)16.5
ﻞﻃر(
7.5ماﺮﺟﻮﻠﻴآ)16.5
ﻞﻃر(
7.5ماﺮﺟﻮﻠﻴآ)16.5
ﻞﻃر(
∅180
-
2.6ماﺮﺟﻮﻠﻴآ)5.7
لﺎﻃرأ(
6.2ماﺮﺟﻮﻠﻴآ)13.6
ﻞﻃر(
6.2ماﺮﺟﻮﻠﻴآ)13.7
ﻞﻃر(
6.2ماﺮﺟﻮﻠﻴآ)13.7
ﻞﻃر(
∅200
-
-
4.8ماﺮﺟﻮﻠﻴآ)10.6
ﻞﻃر(
4.8ماﺮﺟﻮﻠﻴآ)10.6
ﻞﻃر(
4.8ماﺮﺟﻮﻠﻴآ)10.6
ﻞﻃر(
∅225
-
-3.1ماﺮﺟﻮﻠﻴآ)7ﻞﻃر(3.1ماﺮﺟﻮﻠﻴآ)7لﺎﻃرأ(3.1ماﺮﺟﻮﻠﻴآ)7لﺎﻃرأ(
∅250
-
-
-
9.8ماﺮﺟﻮﻠﻴآ)21.6
ﻞﻃر(
)ﻲﺴﻴﺋر4ﺰﻴﻴﺑ(
17.6ماﺮﺟﻮﻠﻴآ)39ﻞﻃر(
)ﻲﺴﻴﺋر4ﺰﻴﻴﺑ(
∅280
-
-
-
5.4ماﺮﺟﻮﻠﻴآ)11.9
ﻞﻃر(
10.3ماﺮﺟﻮﻠﻴآ)22.7
ﻞﻃر(
∅315
-
-
-
-
6.4ماﺮﺟﻮﻠﻴآ)41.1
ﻞﻃر(
BASIC 160 V0 BASIC 200 V0 BASIC 250 V1BASIC 315 V1BASIC 355 V0
REDUCTIONS
Diameters
Weight ( 8 pcs/diameter ) [ kg ]
∅40 4,6 Kg (10.1lb) - - - -
∅50 4,4 Kg (9.7 lb) - - - -
∅56 4,3 Kg (9.5 lb) - - - -
∅63 4,2 Kg (9.3 lb) 6,6 Kg (14.5 lb) - - -
∅75 4,0 Kg (8.8 lb) 6,4 Kg (14.1 lb) 10,6 Kg (23.3 lb) - -
∅90 3,7 Kg (8.1 lb) 6,0 Kg (13.2 lb) 10,0 Kg (22 lb) 10,0 Kg (22 lb) -
∅110 3,2 Kg (7 lb) 5,5 Kg (12.1 lb) 9,8 Kg (21.6 lb) 9,8 Kg (21.6 lb) -
∅125 2,6 Kg (5.7 lb) 5,0 Kg (11 lb) 9,1 Kg (20 lb) 9,1 Kg (20 lb) 9,1 Kg (20 lb)
∅140 2,0 (Kg (4.4 lb) 4,5 Kg (9.9 lb) 8,3 Kg (18.3 lb) 8,3 Kg (18.3 lb) 8,3 Kg (18.3 lb)
∅160 - 3,6 Kg (8 lb) 7,5 Kg (16.5 lb) 7,5 Kg (16.5 lb) 7,5 Kg (16.5 lb)
∅180 - 2,6 Kg (5.7 lb) 6,2 Kg (13.6 lb) 6,2 Kg (13.7 lb) 6,2 Kg (13.7 lb)
∅200 - - 4,8 Kg (10.6 lb) 4,8 Kg (10.6 lb) 4,8 Kg (10.6 lb)
∅225 - - 3,1 Kg (7 lb) 3,1 Kg (7 lb) 3,1 Kg (7 lb)
∅250 - - - 9,8 Kg (21.6 lb)
(MASTER 4 pz.)
17,6 Kg (39 lb)
(MASTER 4 pz.)
∅280 - - - 5,4 Kg (11.9 lb) 10,3 Kg (22.7 lb)
∅315 - - - - 6,4 Kg (14.1 lb)

1. TECHNICAL FEATURES ﺔﻴﻨﻔﻟا ﺺﺋﺎﺼﺨﻟا
1./4
ﺔﻔﺸﻟا ﻖﻨﻋ ةادأ
عﺎﻔﺗرﻻا ﻖﻤﻌﻟا ضﺮﻌﻟا ،دﺎﻌﺑﻷا]
ﻢﻠﻣ[
-
-
300×190×490ﻢﻠﻣ
)11.8x7.5x19.3
ﺔﺻﻮﺑ(
340x182x542ﻢﻠﻣ
)13.4x7.1x21.3ﺔﺻﻮﺑ(
نزﻮﻟا]ﻢﺠﻠآ[
-
-7ماﺮﺟﻮﻠﻴآ)15.4ﻞﻃر(9ماﺮﺟﻮﻠﻴآ)19.9ﻞﻃر(
TOOL FOR FLANGE
NECKS
Dimensions W D H [mm] - -
300×190×490 mm
(11.8x7.5x19.3 in)
340x182x542 mm
(13.4x7.1x21.3 in)
Weight [ kg ] - - 7 Kg (15.4 lb) 9 Kg (19.9 lb)
( ⎯) NA ﺪﺟﻮﻳ ﻻ

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./1
ﺮﻴﺳاﻮﻤﻟا ﻞﻘﻧ ﺪﻨﻋ مﺎﺘﻟا ﻩﺎﺒﺘﻧﻻا ﺐﻠﻄﺘ
ﻳ
/ﺎﻬﻠﻴﻤﺤﺗو تﺎﺒﻴآﺮﺘﻟا/ﺔﺒﺳﺎﻨﻤﻟا ﺔﻴﻜﻴﻧﺎﻜﻴﻤﻟا ةﺰﻬﺟﻷا ماﺪﺨﺘﺳﺎﺑ ﻚﻟذ ﻢﺘﻳ نأ ﺐﺠﻳو ،ﺎﻬﻨﻳﺰﺨﺗو ﺎﻬﺘﻟوﺎﻨﻣو ﺎﻬﻐﻳﺮﻔﺗ.
ﻞﻴﻤﺤﺘﻟاو ﻞﻘﻨﻟاﻎﻳﺮﻔﺘﻟا
وشوﺪﺨﻟا دﻮﺟو ﺐﻨﺠﺗ ﻢﻬﻤﻟا ﻦ
ﻣ
/ﺮﻴﺳاﻮﻤﻟا ﻰﻠﻋ ﺔﻘﻴﻤﻌﻟا تاﺰﻳﺰﺤﺘﻟا وأ/تﺎﺒﻴآﺮﺘﻟا.ﻻﺮﻴﺳاﻮﻤﻟا ﺮﺠﺗ/ةدﺎﺤﻟا وأ ﺔﻨﺸﺨﻟا ﺢﻄﺳﻷا ﻰﻠﻋ تﺎﺒﻴآﺮﺘﻟا)ﺔﻴﺒﻧﺎﺠﻟا حاﻮﻟﻷا ﻞﺜﻣ
ﺦﻟإ ،ﺔﻳﺮﺨﺼﻟا ﺔﺑﺮﺘﻟا ،ﻞﻤﻌﻟا تاودأ ،ﺔﻨﺣﺎﺸﻟﺎ
ﺑ
.(
The transport, loading / unloading, handling and storage of the pipes/fittings require extreme attention, and must be done by
means of suitable mechanical devices.
Transport and Loading Unloading
It is essential to avoid deep scratches and/or notches on the pipes/fittings. Do not drag the pipes/fittings on rough or sharp
surfaces (such as truck side-boards, work tools, rocky soil, etc.).
مﺎﺤﻠﻟا ﻞﺒﻗ
سﺎﻴﻘﻟا ةﺰﻬﺟأ:
ﺮﺘﻣﻮﻣﺮﺘﻟا ﺮﺘﻣﻮﻧﺎﻤﻟا ﺖﻗﺆﻤﻟا
ﻢﻬﻔﺋﺎﻇو ﻦﻣ ﻖﻘﺤﺗ.
ةاﻮﺴﻤﻟا
ﺎﻬﺘﻔﻴﻇو ﻦﻣ ﻖﻘﺤﺗ.
ﺔﻴﻓﺎآ ﺔﺟرﺪﺑ ةدﺎﺣ تاﺮﻔﺸﻟا نأ ﻦﻣ ﺪآﺄﺗ.

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./2
ﻦﻴﺨﺴﺘﻟا حﻮﻟ
ﻖﻘﺤﺗءﻼﻄﻟا ﺔﻣﻼﺳ ﻦﻣ.
ةﺪﻌﻤﻟا ةراﺮﺤﻟا ﺔﺟرد ﻰﻟإ لﻮﺻﻮﻟا ﻢﺗ ﻪﻧأ ﻦﻣ ﻖﻘﺤﺘﻠﻟ ﺎًﻴﻤﻗر ﺮﺘﻣﻮﻣﺮﺗ مﺪﺨﺘﺳا.
ﻞﺼﻔﻤﻟا
يرﺎﺒﺘﺧا مﺎﺤﻟ ﻞﻤﻌﺑ ﻢﻗ.
BEFORE WELDING
Measuring Instruments:
Timer Manometer Thermometer
Verify their functionality.
Facer
Verify its functionality.
Be sure the blades are sharp enough.
Heating plate
Verify the integrity of the coating.
Use a digital thermometer to check if the temperature set
has indeed been reached.

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./3
Joint Make a test welding.

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./4
ﺲﻘﻄﻟا فوﺮﻇ
فﺎﺟ نﺎﻜﻣ ﻲﻓ مﺎﺤﻠﻟا ﻢﺘﻳ نأ ﺐﺠﻳ.
تﺎﺟرد وأ ﺔﻳﻮﻘﻟا حﺎﻳﺮﻟا وأ ﺔﻴﻟﺎﻌﻟا ﺔﺑﻮﻃﺮﻟا وأ رﺎﻄﻣﻷا ﺔﻟﺎﺣ ﻲﻓ مﺎﺤﻠﻟا ﺔﻳﺎﻤﺤﺑ ﻢﻗ
ﺔﻳﺎﻐﻠﻟ ﺔﻀﻔﺨﻨﻤﻟا وأ ﺔﻳﺎﻐﻠﻟ ﺔﻌﻔﺗﺮﻤﻟا ةراﺮﺤﻟا.
،ﺪﻗاﻮﻤﻟا وأ مﺎﺤﻠﻟا تاﺪﻗﻮﻣ ماﺪﺨﺘﺳا ﻦﻋ مﺎﺤﻠﻟا ةراﺮﺣ ﺔﺟرد ﻊﻓر ﺎًﻋﻮﻨﻤﻣ نﺎآ اذإ
ﺗﺎﻬﻠﻌﺟﺎﻓةﺮﺷﺎﺒﻣ ﺎﻬﻣﺎﺤﻟ ﻢﺘﻴﺳ ﻲﺘﻟا ﺢﻄﺳﻷا ﺲﻣﻼ.
Weather conditions
The welding must take place in a dry place.
Protect the welding in case of rain, high humidity, strong wind,
very low or very high temperatures.
It is forbidden to raise the temperature of the welding by means
of blowlamps or burners put in direct contact with the surfaces
to be welded.
داﺪﻋﻹا
2.2.1.
ﺮﻴﺳاﻮﻤﻟا/ﻢﺘﻴﺳ ﻲﺘﻟا تﺎﺒﻴآﺮﺘﻟا
ﺎﻬﻣﺎﺤﻟ
أ(ﻰﻠﻋ ﻞﻤﺘﺸﺗ نأ ﺐﺠﻳ
ﻲﻤﺳﻻا ﻲﺟرﺎﺨﻟا ﺮﻄﻘﻟا ﺲﻔﻧ)
D(
ﻲﻤﺳﻻا ﻚﻤﺴﻟا ﺲﻔﻧ)
s(
مﺮﺘﺤﻳ نأ ﺐﺠﻳ
Dوsﻄﻧﻲﻠﺤﻤﻟا نﻮﻧﺎﻘﻟا ﻞﺒﻗ ﻦﻣ عﻮﺿﻮﻤﻟا ﺢﻣﺎﺴﺘﻟا قﺎ
ﺔﻳرﺎﺴﻟا ﺢﺋاﻮﻠﻟاو.
ب(ﺞﺘﻨﻤﻠﻟ ﺎﻤﺠﻴﺴﻟا تﺎﻳﻮﺘﺴﻣ ﺲﻔﻧ ﻰﻠﻋ ﻞﻤﺘﺸﺗ نأ ﺐﺠﻳ)
σ.(
2.2.2.يوﺎﻀﻴﺒﻟا ﻞﻜﺸﻟا تاذ ﺮﻴﺳاﻮﻤﻟا
ﺔﻳوﺎﻀﻴﺒﻟا ﺔﺒﺴﻨﻟا
ﻲﻠﺤﻤﻟا نﻮﻧﺎﻘﻟا ﻞﺒﻗ ﻦﻣ عﻮﺿﻮﻤﻟا ﺢﻣﺎﺴﺘﻟا قﺎﻄﻧ مﺮﺘﺤﺗ نأ ﺐﺠﻳﺢﺋاﻮﻠﻟاو
ﺔﻳرﺎﺴﻟا.
2.2.3.تاﺰﻳﺰﺤﺘﻟاو شوﺪﺨﻟا
ﺔﺒﺴﻨﻟا
ﺢﺋاﻮﻠﻟاو ﻲﻠﺤﻤﻟا نﻮﻧﺎﻘﻟا ﻞﺒﻗ ﻦﻣ عﻮﺿﻮﻤﻟا ﺢﻣﺎﺴﺘﻟا قﺎﻄﻧ مﺮﺘﺤﺗ نأ ﺐﺠﻳ
ﺔﻳرﺎﺴﻟا.
)
h=شﺪﺨﻟا ﻖﻤﻋ/ﺰﺤﻟا.(
2.2.4.ﻒﻴﻈﻨﺘﻟا
ﺻﺔﻘﻳﺮﻄﺑ ﺔﻣﻮﺤﻠﻤﻟا فاﺮﻃﻷا ﻦﻣ ﺔﻴﺟرﺎﺨﻟاو ﺔﻴﻠﺧاﺪﻟا ﺢﻄﺳﻷا ﻒﻈﻧﺔﺤﻴﺤ.
ﺔﺠﺘﻨﻤﻟا ﺔﻬﺠﻟا ﻞﺒﻗ ﻦﻣ ﻂﻘﻓ ﺎﻬﺑ ﻰﺻﻮﻤﻟا ﻒﻴﻈﻨﺘﻟا تﺎﺠﺘﻨﻣ مﺪﺨﺘﺳا
ةرﻮﺳﺎﻤﻠﻟ/ﺔﺒﻴآﺮﺘﻟا.
2.2.5.تﺎﻧاﻮﻄﺳﻷا
كﺎﻜﺘﺣﻻا ﻞﻴﻠﻘﺗ ﻞﺟأ ﻦﻣ تﺎﻧاﻮﻄﺳﻷﺎﺑ ﺮﻴﺳاﻮﻤﻟا ﺖﺒﺛ)ﻦﻣ ﻞﻴﻠﻘﺘﻟا ﻲﻟﺎﺘﻟﺎﺑو
ﺐﺤﺴﻟا ﻂﻐﺿ
Pt (.
2.2.6.حﺎﻳﺮﻟا تاداﺪﺳ
ﻦﻣ ﺔﻣﻮﺤﻠﻤﻟا ﺮﻴﻏ فاﺮﻃﻷا ﺪﻨﻋ حﺎﻳﺮﻟا تاداﺪﺳ ﻊﺿﺮﻴﺛﺄﺗ ﺐﻨﺠﺗ ﻞﺟأ
سﺪﻜﺘﻟا.
x100
Dmax-Dmin D
hsx100

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./5
2.2.7.
ﻲﻠﻳ ﺎﻤﻣ ﻖﻘﺤﺗ ﺖﻴﺒﺜﺘﻟا ءﺎﻨﺛأ:
ءﻮﻀﻟا رﻮﺤﻤﻟا ةاذﺎﺤﻣ يزاﻮﺘﻟا
ﻲﻠﺤﻤﻟا نﻮﻧﺎﻘﻟا ﻞﺒﻗ ﻦﻣ عﻮﺿﻮﻤﻟا قﺎﻄﻨﻠﻟ ﺎًﻘﻓو ثﻼﺜﻟا تﻻﺎﺤﻟا ﻚﻠﺗ ةﺎﻗﻼﻣ ﺐﺠﻳ
ﺔﻳرﺎﺴﻟا ﺢﺋاﻮﻠﻟاو.
2.2.8
ﺐﺤﺴﻟا ﻂﻐﺿ
Pt
ﻣﺎﻬﺳﺎﻴﻗ ﺐﺠﻳةرﻮﺳﺎﻤﻟا ﻊ/تﺎﻄﻣﺎﻘﻟا ﻲﻓ ﺔﺘﺒﺜﻤﻟا ﺔﺒﻴآﺮﺘﻟا.
ﻦﻣ ﻞﻗأ ﺎًﻤﺋاد نﻮﻜﺗ نأ ﺐﺠﻳ
P1 وP5 .
SET UP
2.2.1. Pipes/fittings to be welded
a) They must have
same nominal outside diameter ( D )
same nominal thickness ( s )
D and smust respect the tolerance range established by
the National Legislation and regulations in force.
b) They must have the same product sigma ( σ).
2.2.2. Oval-shaped pipes
The oval-shaped percentage
must respect the tolerance range established by the
National Legislation and regulations in force.
2.2.3. Scratches and notches
The percentage
must respect the tolerance range established by the
National Legislation and regulations in force.
(h = scratch/notch depth).
2.2.4. Cleaning
Accurately clean the internal and external surfaces of the
ends to be welded.
Use only the cleaning products recommended by the
pipe/fitting producer.
2.2.5. Rollers Sustain the pipes with rollers in order to reduce fiction (and
therefore reduce the dragging pressure Pt ).
2.2.6. Wind plugs Apply the wind plugs to the ends not being welded in order
to avoid a stack effect.
2.2.7.
While fastening check:
Parallelism Axle alignment Light
These three conditions must be met according to the range
established by the National Legislation and regulations in
force.
2.2.8 Dragging pressure Pt
Must be measured with pipe/fitting fastened in the clamps.
Must always be inferior to P1and P5.
x100
Dmax-Dmin
D
h
sx100

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./6
مﺎﺤﻠﻟا تارو
د
ﻚﻟذ ﺪﻌﺑ ﺎﻬﺘﺒﻗاﺮﻣو ﺎهداﺪﻋﺈﺑ ﻞﻐﺸﻤﻟا مﻮﻘﻳ نأ ﺐﺠﻳ ﻲﺘﻟا مﺎﺤﻠﻟا تﺎﻤﻠﻌﻣ ﻲﻠﻳ ﺎﻤﻴﻓ:
،ﻦﻴﺨﺴﺘﻟا حﻮﻟ ةراﺮﺣ ﺔﺟرد،طﻮﻐﻀﻟا
،ةزﺮﺨﻟا دﺎﻌﺑأﺔﻠﺣﺮﻣ ﻞآ لﻮﻃ.
مﺎﺤﻠﻟا تﺎﻤﻠﻌﻣ بﺎﺴﺤﻟ ﺔﺑﻮﻠﻄﻤﻟا ﻎﻴﺼﻟا)ﺔﻣﺪﺨﺘﺴﻤﻟا مﺎﺤﻠﻟا ﺮﻴﻳﺎﻌﻣو ﺐآﺮﻤﻠﻟ ﺎًﻘﻓو(ﻞﺼﻔﻟا ﻲﻓ ﺔﺤﺿﻮﻣ
9ﻹﺎﺑ ،ﺎًﻋﻮﻴﺷ ﺮﺜآﻷا رﺎﻄﻗﻷﺎﺑ ﺔﺻﺎﺨﻟا تﺎﻤﻠﻌﻤﻟا ﻰﻟإ ﺔﻓﺎﺿ.
ﻂﻴﺴﺒﻟا ﻂﻐﻀﻟﺎﺑ مﺎﺤﻠﻟا ةرود
P1 :ﻖﺒﺴﻤﻟا ﻦﻴﺨﺴﺘﻟاو باﺮﺘﻗﻻا
P2 :ﻦﻴﺨﺴﺘﻟا ﻂﻐﻀﻟ ﻰﺼﻗﻷا ﺪﺤﻟا
P5 :مﺎﺤﻠﻟا ﻂﻐﺿ
Pt :ﺐﺤﺴﻟا ﻂﻐﺿ)كﺎﻜﺘﺣﻻا ﻰﻠﻋ ﺐﻠﻐﺘﻠﻟ بﻮﻠﻄﻤﻟا ﻂﻐﻀﻟا-ﻣﻮﻧﺎﻣ ﻰﻠﻋ ﻞﻐﺸﻤﻟا ﻞﺒﻗ ﻦﻣ ﻪﺗءاﺮﻗ ﻢﺘﺗ نأ ﺐﺠﻳﺮﺘسوﺮﺘﻟا ﺔﺒﻠﻋ(
t1،t2،…،t6 :ﻞﺣاﺮﻤﻟا لﻮﻃ1،2،…،6
ﻘﺒﺴﻤﻟا ﻦﻴﺨﺴﺘﻟاو باﺮﺘﻗﻻا ﻰﻟوﻷا ﺔﻠﺣﺮﻤﻟاﻩراﺪﻘﻣ ﻂﻐﻀﺑ ﻦﻴﺨﺴﺘﻟا حﻮﻟ ﻰﻟإ ﺎﻤﻬﻣﺎﺤﻟ ﻢﺘﻴﺳ ﻦﻳﺬﻠﻟا ﻦﻴﻓﺮﻄﻟا برﺎﻘ)
P1+Pt (ﻰﺘﺣ ﺮﻈﺘﻧاو ،
بﻮﻠﻄﻤﻟا ضﺮﻌﻟا ﻰﻟإ زﺮﺨﻟا ﻞﺼﻳ)
UNI 10520(بﻮﻠﻄﻤﻟا عﺎﻔﺗرﻻا وأ)DVS 2207.(
ﻦﻴﺨﺴﺘﻟا ﺔﻴﻧﺎﺜﻟا ﺔﻠﺣﺮﻤﻟا.ﺔﻤﻴﻗ ﻰﺼﻗأ ﻰﻟإ ﻂﻐﻀﻟا ﻞﻠﻗ
P2 ﻦﻴﺨﺴﺘﻟا حﻮﻠﻟ ﻦﻴﺴﻣﻼﻣ ﻦﻴﻓﺮﻄﻟا ﻞﻌﺠﻟ ﺔﻴﻓﺎﻜﻟا ،ﺖﻗﻮﻠﻟt2 ﻞﻣﺎﻜﻟﺎﺑ.
مﺎه!ﺐﺠﻳﺎًﻘﻠﻄﻣ ﻢﺘﻳ ﻻأ
ﻂﻐﻀﻟا ﺾﻔﺧ ءﺎﻨﺛأ ﻦﻴﺨﺴﺘﻟا حﻮﻟ ﻦﻣ ﺔﻣﻮﺤﻠﻤﻟا فاﺮﻃﻷا ﻞﺼﻓ.اذإﻪﻧﺈﻓ ،ﻚﻟذ ثﺪﺣﺪﻴآﺄﺘﻟﺎﺑ ﺐﺠﻳمﺎﺤﻠﻟا راﺮﻜﺗ.
ﺜﻟﺎﺜﻟا ﺔﻠﺣﺮﻤﻟاﻦﻴﺨﺴﺘﻟا حﻮﻟ ﻚﻓ ﺔ.ﺖﻗو ﻰﺼﻗأ لﻼﺧ ﻦﻴﺨﺴﺘﻟا حﻮﻟ ﻚﻓ
t3 فﻼﺗإ نوﺪﺑ ،زﺮﺨﻟا.
مﺎﺤﻠﻟا ﻂﻐﺿ ﻰﻟإ لﻮﺻﻮﻟا ﺔﻌﺑاﺮﻟا ﺔﻠﺣﺮﻤﻟا.ﺔﻤﻴﻘﻟا ﻰﻟإ ﺎًﻴﺠﻳرﺪﺗ ﻂﻐﻀﻟا ةدﺎﻳز ﻊﻣ ﺾﻌﺒﻟا ﺎﻤﻬﻀﻌﺑ ﻊﻣ ﻦﻴﻓﺮﻄﻟا ﻊﻤﺟا)
P5+Pt (ﺖﻗﻮﻟا ءﺎﻨﺛأ ،t4 .
ﻩﺬﻬﺑ مﺎﻴﻘﻟا ءﺎﻨﺛأ ﺔﺒﺋاﺬﻟا ةدﺎﻤﻠﻟ طﺮﻔﻤﻟا بﺮﺴﺘﻟا ﻊﻨﻣاﺔﻠﺣﺮﻤﻟا.
مﺎﺤﻠﻟا ﺔﺴﻣﺎﺨﻟا ﺔﻠﺣﺮﻤﻟا.ﻂﻐﻀﻟا ﺪﻨﻋ ﺾﻌﺒﻟا ﺎﻤﻬﻀﻌﺑ ﻊﻣ ﻦﻴﻓﺮﻄﻟا دﻮﺟو ﻰﻠﻋ ﻆﻓﺎﺣ)
P5+Pt (ﺖﻗﻮﻠﻟt5 ﻞﻣﺎﻜﻟﺎﺑ.
ﺪﻳﺮﺒﺘﻟا ﺔﺳدﺎﺴﻟا ﺔﻠﺣﺮﻤﻟا.ﺖﻗﻮﻟ ﻲﻜﻴﻧﺎﻜﻴﻤﻟا ﻂﻐﻀﻟا عاﻮﻧأ ﻦﻣ عﻮﻧ يأ ﻦﻣ ﻲﻧﺎﻌﻳ ﻻأو ﻞﺼﻔﻤﻟا ﻚﻓ ﻢﺘﻳ ﻻأ ﺐﺠﻳ
t6 ﻞﻣﺎﻜﻟﺎﺑ.
ﻀﻤﻟا ءاﻮﻬﻟا وأ ﻩﺎﻴﻤﻟا مﺪﺨﺘﺴﺗ ﻻﺪﻳﺮﺒﺘﻟا لﺎﺠﻌﺘﺳﻻ طﻮﻐ.ﺔﻃﺮﻔﻤﻟا ﺲﻤﺸﻟا ﺔﻌﺷأ وأ حﺎﻳﺮﻟا وأ ﺮﻄﻤﻟا ﻦﻣ ﻞﺼﻔﻤﻟا ﻢﺣا.

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./7
WELDING CYCLES
Following are the welding parameters that the operator must set and control afterwards:
Heating plate temperature, Pressures,
Bead dimension, Length of each phase.
The formulas required to calculate the welding parameters (according to the compound and the welding standards being used)
are illustrated in Chapter 9, as well as the parameters for the most common diameters.
SIMPLE PRESSURE WELDING CYCLE
P1: Approach and pre-heating pressure
P2: Maximum heating pressure
P5: Welding pressure
Pt: Dragging pressure (pressure required to overcome friction - must be read by the operator on the gearcase manometer)
t1, t2, …, t6: Length of Phases 1,2, …, 6
Phase 1 Approach and Pre-heating. Approach both ends to be welded to the heating plate at the (P1+Pt)
pressure, and wait until the beads reach the required width (UNI 10520) or height (DVS 2207).
Phase 2 Heating. Reduce pressure to P2 maximum value, sufficient to keep the ends in touch with the heating
plate for the entire t2 time.
IMPORTANT! The ends to be welded MUST NOT detach from the heating plate while the pressure is being reduced. If
that happens, the welding must absolutely be repeated.
Phase 3 Removal of heating plate. Remove the heating plate within the maximum t3 time, without damaging the
beads.
Phase 4 Reach of welding pressure. Get both ends together while gradually increasing the pressure up to
(P5+Pt) value, during t4time. Prevent an excessive leakage of melted material while performing this
phase.
Phase 5 Welding. Keep both ends together at the (P5+Pt) pressure for the entire t5 time.
Phase 6 Cooling. The joint must not be removed or suffer any sort of mechanical strain for the entire t6time.
Do not use water or compressed air to rush cooling. Protect the joint from rain, wind or excessive sunlight.

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./8
جودﺰﻤﻟا ﻂﻐﻀﻟﺎﺑ مﺎﺤﻠﻟا ةرود
مﺎﺤﻟ ﺪﻨﻋ جودﺰﻤﻟا ﻂﻐﻀﻟا ةرود مﺪﺨﺘﺴﺗ
PE 100لدﺎﻌﻳ ﻚﻤﺴﺑ20ذقﻮﻔﻳ وأ ﻢﻠﻣﻚﻟ.
مﺎﺤﻟ ﺪﻨﻋ
PE 100ﻦﻋ ﻞﻘﻳ ﻚﻤﺴﺑ20ﻂﻴﺴﺒﻟا ﻂﻐﻀﻟا ةرود مﺪﺨﺘﺳا ،ﻢﻠﻣ)ﺔﻘﺑﺎﺴﻟا ﺔﺤﻔﺼﻟا.(
ﺔﻠﺛﺎﻤﺘﻣ ﻰﻟوﻷا ﻊﺑرﻷا ﻞﺣاﺮﻤﻟا)ةروﺪﺑ ﻖﻠﻌﺘﻳ ﺎﻤﻟ
ﺔﻄﻴﺴﺒﻟا ﻂﻐﻀﻟا.(
ﺔﻠﺣﺮﻤﻟا
5/6مﺎﺤﻠﻟا.ﻦﻴﺘﻈﺤﻟ ﻲﻓ مﺎﺤﻠﻟا ﺔﻠﺣﺮﻣ ﻢﺘﺗ:
1.ﻀﻟا ﺪﻨﻋ ﺾﻌﺒﻟا ﺎﻤﻬﻀﻌﺑ ﻊﻣ ﻦﻴﻓﺮﻄﻟا دﻮﺟو ﻰﻠﻋ ﻆﻓﺎﺣﻂﻐ)P5+Pt (ﺖﻗﻮﻠﻟt5 ﻞﻣﺎﻜﻟﺎﺑ.
2.ﺔﻤﻴﻘﻟا ﻰﻟإ ﻂﻐﻀﻟا ﻞﻠﻗP6 ﺖﻗﻮﻠﻟ ﺔﺴﻣﻼﻤﻟا ﻆﻓﺎﺣوt6 ﻞﻣﺎﻜﻟﺎﺑ.
ﺪﻳﺮﺒﺘﻟا ﺔﻌﺑﺎﺴﻟا ﺔﻠﺣﺮﻤﻟا.ﺖﻗﻮﻟ ﻲﻜﻴﻧﺎﻜﻴﻤﻟا ﻂﻐﻀﻟا عاﻮﻧأ ﻦﻣ عﻮﻧ يأ ﻦﻣ ﻲﻧﺎﻌﻳ ﻻأو ﻞﺼﻔﻤﻟا ﻚﻓ ﻢﺘﻳ ﻻأ ﺐﺠﻳ
t7 ﻞﻣﺎﻜﻟﺎﺑ.
DUAL PRESSURE WELDING CYCLE
The Dual Pressure cycle is used when welding PE 100 with thickness equal or superior to 20mm.
When welding PE 100 with thickness inferior to 20mm, use the Simple Pressure cycle (previous page).
The first four phases are identical (with
respect to the simple pressure cycle).
Phases 5/6 Welding. The welding phase happens in two moments:
1. Keep both ends together at the (P5+Pt) pressure for the entire t5time.
2. Reduce pressure to P6value and maintain the contact for the entire t6time.
Phase 7 Cooling. The joint must not be removed or suffer any sort of mechanical strain for the entire t7time.

2. WELDING GENERAL CRITERIA ﻠﻟا ﺮﻴﻳﺎﻌﻣﺔﻣﺎﻌﻟا مﺎﺤ
2./9
ﻞﺼﻔﻤﻟا ﺔﺒﻗاﺮﻣ:
ﺘﻟا تاروﺪﻟا لﻼﺧ ﺎﻬﻤﻠﻌﺗ ﻢﺗ ﻲﺘﻟا تاءاﺮﺟﻹا ﺐﻧﺎﺟ ﻰﻟإ ،ﺔﻳرﺎﺴﻟا ﺢﺋاﻮﻠﻟاو ﻲﻠﺤﻤﻟا نﻮﻧﺎﻘﻟا ﻞﺒﻗ ﻦﻣ ةدﺪﺤﻤﻟا ﻞﻤﻌﻟا تاءاﺮﺟإ ﺎًﻤﺋاد ﻊﺒﺗاﺔﻴﺒﻳرﺪ.
Control the joint:
Always follow the working procedures established by the National Legislation and regulations in force, as well as those learnt
during the training courses.

3. PARTS DESCRIPTION ﻊﻄﻘﻟا ﻒﺻو
3./1
ﻪﻴﺳﺎﺸﻟا
1.ﺔآﺮﺤﺘﻤﻟا ﺔﻠﻣﺎﺤﻟا
2.ﻦﻴﺨﺴﺘﻟا حﻮﻟ ﺮﻳﺮﺤﺘﻟ ﺔﻴﻧﺪﻌﻤﻟا تﺎﺣﻮﻠﻟا(*)
3.ﻲﻠﻔﺴﻟا سﺎﺒﻜﻟا ﺐﻴﻀﻗ
4.ﺔﻄﻣﺎﻘﻟا ﺖﺒﺜﻣ
5.ﺐﺤﺴﻟا نﺎﺒﻀﻗ
6.يﻮﻠﻌﻟا سﺎﺒﻜﻟا ﺐﻴﻀﻗ
7.ﻊﻳﺮﺴﻟا ناﺮﻗﻹا تﻼﺻو
8.يﻮﻠﻌﻟا ﻚﻔﻟا
9.ﻲﻠﻔﺴﻟا ﻚﻔﻟا
(*)ﻞﻳدﻮﻤﻟا ﻲﻓ ةدﻮﺟﻮﻣ ﺮﻴﻏBASIC 160وBASIC
200.
CHASSIS
10. Movable carriage
11. Heating plate release plaques (*)
12. Lower piston rod
13. Clamp fastener
14. Dragging bars
15. Upper piston rod
16. Quick-coupling connections
17. Upper jaw
18. Lower jaw
(*) Not featured in the BASIC 160 and
BASIC 200 models.
7
1 3
2
6
4 5
5
2
8
9
7
1 3
2
6
4 5
5
2
8
9

3. PARTS DESCRIPTION ﻊﻄﻘﻟا ﻒﺻو
3./2
ةاﻮﺴﻤﻟا
1.ﺔﻗﺎﻄﻟا داﺪﻣإ ﻞﺒآ
2.ﺪﻴﻟا ﺾﺒﻘﻣ
3.كﺮﺤﻤﻟا
4.ﻲﻃﺎﻐﻀﻧﻻا ءﺪﺒﻟا رز-ﺮﻀﺧأ)كﺮﺤﻣ(
5.ﻲﻃﺎﻐﻀﻧﻻا فﺎﻘﻳﻹا رز-ﺮﻤﺣأ)كﺮﺤﻣ(
6.ﻊﻧﺎﻤﻟا عارﺬﻟا
7.ﻲﻃﺎﻐﻀﻧﻻا ةﺮﺋاﺪﻟا ﻊﻃﺎﻗ رز
8.سﺎﺒﻜﻟا ﺐﻴﻀﻗ ﺔﻣﺎﻋد ﺔآﻮﺷ
9.ةﺮﻔﺸﻟا
10.ةاﻮﺴﻤﻟا صﺮﻗ
FACER
11. Power supply cable
12. Handgrip
13. Motor
14. Start push button - green (motor)
15. Stop push button - red (motor)
16. Blocking lever
17. Circuit breaker push button
18. Fork for piston rod support
19. Blade
20. Facer disk
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1