Roban AS350 b3 User manual

INSTRUCTION MANUAL
True Scale
1/12 CCPM OUTDOOR RC HELICOPTER

True Scale AS 350 Instruction Manual
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SPECIFICATIONS:
Motor:* 1x 2222 2000KV bru hle outrunner, 6S capable
Speed controller:* 1x 40A bru hle , 6S capable
Servo:* 3x 9g metal gear cyclic, 1x 9g metal gear tail ervo
Rotor Blade : 325mm lim
Battery:* 22.2V 1250mAh 25C
Flight time: 5 minute
Takeoff weight: 1400g
Flight Stabilization:* 3 axi flybarle gyro
Radio Control:* min. 6 channel with pitch and throttle curve
*) Optionally available equipment
INTRODUCTION
Thank you for your confidence in the roduct. We congratulate you on your choice to
urchase a quality roduct, which results from a long time develo ment.
The TRUE SCALE AS 350 i readily mounted in the fu elage. It i fitted to the u e of tandard
450 ized electronic component . Complete electronic are available from Roban optionally, but
mu t be in talled, wired and adju ted properly.
We wish you a lot of fun with our helico ter!
Being a full cale product, Roban´ AS 350 profit from an out tanding de ign a well a from
perfect outdoor u ability. With acrobatic flight capability and a fully gyro tabilized flybarle multi
blade head, the Roban AS 350 i intended for intermediate helicopter pilot . And although the
Roban AS 350 i ea y to control right out of the box, plea e take the time to read through thi
manual completely in order to a ure you are getting the maximum out of thi tunning and
technically top edge product.
Warning
A RC aircraft i not a toy! If mi u ed, it can cau e eriou bodily harm and damage to property.
Fly only in open area , preferably at AMA (Academy of Model Aeronautic ) approved flying ite ,
following all in truction included with your radio. Keep loo e item that can get entangled in the
rotor blade away from the main blade , including loo e clothing, or other object uch a pencil
and crewdriver . E pecially keep your hand away from the rotor blade . Rotor become
invi ible once pinning.
Before Starting Assembly
Before tarting any a embly and preparing your Roban AS 350 for flight, remove each
component from the box for in pection. Clo ely in pect all component for damage. If you find
any damaged or mi ing part , contact the place of purcha e.
Note on Lithium Polymer Batteries
Lithium Polymer batterie are ignificantly more volatile than alkaline or Ni-Cd/Ni-MH batterie
u ed in RC application . All manufacturer' in truction and warning mu t be followed clo ely.

True Scale AS 350 Instruction Manual
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Mi handling of Li-Po batterie can re ult in fire. Alway follow your local wa te di po al
in truction when di po ing of Lithium Polymer batterie .
Using the Manual
Thi manual i divided into ection to help make a embly, adju tment and preparing for flight
ea ier to under tand, and to provide break between each major ection. Remember to take
your time and follow all direction .
Safety Precautions
Thi i a ophi ticated hobby product and not a toy. It mu t be operated with caution and
common en e and require ome ba ic mechanical ability. Failure to operate thi product in a
afe and re pon ible manner could re ult in injury or damage to the product or other property.
Thi product i not intended for u e by children without direct adult upervi ion.
The product manual contain in truction for afety, operation and maintenance. It i e ential to
read and follow all the in truction and warning in the manual, prior to a embly, etup or u e,
in order to operate correctly and avoid damage or injury.
Safety, Precautions and Warnings
A the u er of thi product you are olely re pon ible for operating it in manner that doe not
endanger your elf and other or re ult in damage to the product or the property of other . Thi
model i controlled by a radio ignal that i ubject to interference from many ource out ide
your control. Thi interference can cau e momentary lo of control o it i advi able to alway
keep a afe di tance in all direction around your model, a thi margin will help to avoid
colli ion or injury.
-Never operate your model with low tran mitter batterie .
-Alway operate your model in an open area away from car , traffic, or people.
-Avoid operating your model in the treet where injury or damage can occur.
-Never operate the model out into the treet or populated area for any rea on.
-Carefully follow the direction and warning for thi and any optional upport equipment
that you u e.
-Keep all chemical , mall part and anything electrical out of the reach of children.
-Moi ture cau e damage to electronic . Avoid water expo ure to all equipment not
pecifically de igned and protected for thi purpo e.
-Never lick or place any portion of your Roban AS 350 in your mouth a it
could cau e eriou injury or even death.
Locking
A with any RC model helicopter, all fa tener in talled into metal part mu t u e blue loctite®
#222 and all bearing in talled in holder mu t u e red loctite® #641.
ROBAN AS 350 STANDARD KIT Contents
No.: Item
1. Mechanic Set , partially a embled
2. Fu elage, completely a embled
3. Blade
4. Electronic Set (PNP ver ion, optional)

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5. Scale acce orie and in tallation acce orie
6. Decal
7. In truction Manual
Required Consumables:
Blue thread lock
Red thread lock
30 minute epoxy
CA or Super Glue
Foam backed tape
Zip tie
Tape
Tools:
Hobby knife
Hex crew driver et
Phillip crew driver et
Needle no e plier
Diagonal cutting plier
Soldering equipment
Wire tripper
Terms and Definitions
Fuselage – the cale hull of the helicopter
Pitch- rotating the aircraft around the pitch axi (elevator, nick)
Yaw- rotating the aircraft around the vertical axi (rudder)
Roll- rotating the aircraft around longitudinal axi (aileron)
Collective itch- changing all the blade pitch the ame amount
Cyclic- Changing the blade pitch by tilting the wa h plate
TX- tran mitter
RX receiver
Electronic S eed Controller- (ESC)
Term: Pitch, Elevator, Fore/Aft cyclic or Nic, have the ame meaning
Term: Collective Pitch i not the ame a Pitch
Term: Yaw and Rudder, have the ame meaning
Term: Roll and Aileron, have the ame meaning
The Throttle and Collective Pitch tick are combined; thi i typical for model helicopter

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SECTION A – MECHANIC ASSEMBLY
NOTE: A with any RC model helicopter, all fa tener in talled into metal part mu t u e blue
thread lock and all bearing in talled into metal bearing block mu t u e red bearing lock, wipe
off exce .
The Mechanic are prea embled and in talled into the mechanic . In order to mount the
electrical equipment, you have to unin tall the mechanic fir t.
1) Remove tail frame
a) Remove the crew that lock the tail frame cover in place. Remove tail cover, gently
unplug the connector for the po ition light . Then removethe two crew that hold the
main frame in pace a hown. Slide the mechanic fir t forward out of the tail bracket
that hold the main frame and then downward . Now you can pu h the mechanic
backward far enough to remove the tail rotor frame.
b) Remove the crew a hown from the tail frame and remove the tail ide frame a
hown including the bearing. Di connect the ervo linkage. Then pu h the other bearing
in the other ide frame out of it eat, only thi way you can relea e the tail belt
ten ion. Remove belt from pulley. Remove tail frame from tail boom by removing all
three crew .
2) Remove Mechanic
a) Now gently pull the mechanic out of the fu elage a hown.

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SECTION B – INSTALLATION OF ELECTRONIC COMPONENTS
1) In tall Motor
a) In tall Pinion gear on motor. Eventually add a flat
with a file to the motor haft for ecurity where the
grub crew engage the haft. Make ure the pinion
gear i in talled at the appropriate height to fully
engage the main gear.
b) In tall motor in main frame. Adju t the gear me h.
The tail boom holder doe have acce hole o
than an allen key can pa through it and acce the
motor holding crew .
2) In tall Cyclic Servo
a) In tall ball link on the ervo lever , the di tance
between ball link center and ervo haft hould be
at 12.5mm. In tall all three cyclic ervo a hown in
their mounting po ition . Plea e ee exhibit A tep
9 and 12. Eventually u e wa her , depending on the
ervo you are u ing to correct the mounting po ition.
b) Mount the main rotor head a how in exhibit A tep 5 and connect it to the wa h plate.
3) In tall Tail Servo
a) In tall ball link a hown in exhibit A tep 14 and 16 on the ervo lever, the di tance
between ball link center and ervo haft hould be at 12.5mm.
b) In tall ervo a hown in the proper po ition in the tail ervo holder.
4) In tall Gyro
Note: In order to fly thi helicopter properly, it i nece ary to connect a flybarle 3 axi gyro
unit between your receiver and the ervo . Flying thi helicopter with a ingle axi tail gyro
will lead to a very unpredictable and hard to control flying behavior. You mu tn´t u e other
equipment than flybarle 3 axi gyro . A 3 axi gyro i included with the optional electronic
et and al o eparately available. Yet any good 3 axi gyro for flybarle rotor head i
uitable for the u e on thi helicopter.
a) In tall the 3 axi gyro and connect all
ervo properly following the gyro
in truction manual. U e the foam tape
upplied with the gyro to in tall the gyro in
the marked area after you rein talled the
mechanic . It i not recommended to
in tall the gyro on the carbon fiber main
frame. Some gyro require a pecial etup
of two layer of foam tape to reduce
en itivity to vibration .
b) Connect the Gyro to the RX following the
gyro in truction manual.
5) In tall ESC
a) Solder the upplied battery connector prolonging wire to the ESC.

True Scale AS 350 Instruction Manual
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b) Connect the motor to the ESC
c) Connect ESC to RX.
d) The ESC will have to be di connected from the motor and RX before in talling the
mechanic . Do not fix it with tape or zip tie for now.
SECTION C – ADJUSTMENTS AND ELECTRONIC SETUP
NOTE: The main rotor blade are matched by weight and marked a matched pair with ticker
A and B in order to di tingui h them. Plea e neither remove the ticker nor the balancing tape
tripe on the rotor blade . Plea e do not mount the rotor blade before you reach the according
tep in the a embly manual. Mount the rotor head and the ervo rod a hown in Exhibit A-5.
1) Servo Setup
a) Make ure that all ervo lever are mounted o that the ervo lever i rectangular to the
ervo hou ing while centered. You might have to power up the ervo to determine thi
po ition.
b) For the three cyclic ervo , it i important to match that when all three ervo are in their
center po ition , the wa h plate mu t be leveled and at it 0 degree CP po ition. Thi
equal a di tance between the lower edge of the wa hplate to the upper end of the
ervo upport of 10.5mm. Depending on the ervo you are u ing, the length of the
pu hrod might differ lightly from the ugge ted length below: ervo to L-lever
51.5mm, L-lever to wa hplate 34mm, wa hplate to blade grip 45mm, mea ured ball
link center to center.
c) Fir t of all, mount the tail rotor frame again which you di mounted in Section A-1 and
connect the tail ervo linkage. For the tail ervo, make ure that the ervo i producing 0
degree pitch on the tail rotor blade once in centered po ition.
2) Te t Motor
a) Di mount the rotor blade , if you have mounted them already. Plea e turn the motor
with your hand and check if the gear me hing between motor pinion and main gear i
appropriate. Make ure that the tail belt i ten ioned properly. The main rotor ha to pin
counter clockwi e if viewed from above the helicopter, the tail rotor blade have to pin
clockwi e if the viewed from the left ide. Then power up the motor via ESC and verify
that the motor doe pin in the proper direction (nothing will happen if it pin in the
wrong direction), eventually correct the direction.
3) Te t Gyro / RX Setup
a) In order to te t your gyro, plea e follow your gyro in truction manual. Gyro gain etting
and fine tuning ha to be done after the helicopter i in talled into the fu elage. Plea e
be advi ed that the wa h plate i a 140deg and not a 120deg CCPM.
b) If u ing the Roban 3 axi gyro, plea e u e the following parameter (online)
4) Te t TX
a) In order to te t your TX and the proper etup, plea e follow your radio control u er
manual. Fine tuning and trimming can be adju ted once the helicopter i in talled into
the fu elage. For now a mere reaction to your control input doe uffice.
SECTION D – INSTALLATION INTO THE FUSELAGE
1) Mechanic
a) Di mount the tail frame, a in Section A-1. If you in talled rotor blade and or rotor head,
remove them.
b) The ervo, ESC and and motor wiring area will be inacce ible once the mechanic are
in talled. Make ure you ecure all wire fir t. Then in tall the mechanic into the fu elage

True Scale AS 350 Instruction Manual
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again following the tep of Section A backward . Make ure that you in ert the neoprene
rubber dampener into the tail a hown before mounting the tail frame on the tail boom.
c) Check by turning the main with your hand if the mechanic operate moothly. Make ure
the tail rotor pin in the correct direction.
d) Connect the ESC, Gyro, Servo and receiver again.
2) Po ition light
a) Connect the LED po ition light plug with an AUX port on your RX. If your RX doe n´t
provide enough port , you have to Y-Wire the black and red line to the ESC Servo wire,
or your LED will not turn on.
b) Arrange all wire properly.
3) Battery
a) Make ure that the battery i alway ecured in the battery compartment. The helicopter
if the helicopter CG i off, u e fi hing lead under the cockpit to compen ate.
SECTION E – FINAL ADJUSTMENTS
1) TX Setup
a) Almo t all 3 axi gyro on the market require that you witch the CCPM mixing in ide
your radio control off and provide unmixed AIL; ELE and PIT input . That will be a 90
degree wa h plate program on mo t radio control .
b) For the throttle curve, Plea e program 0% at 0, 50% at 85, 100% lever po ition at 100%
throttle ignal.
c) For the pitch curve, plea e adju t it to -2deg at 0%, 5deg at 50% and 11deg at 100%
lever po ition. Plea e adju t thi with a pitch gauge.
2) Main Rotor Blade
a) Mount the rotor head again, and connect it to the wa h plate.

True Scale AS 350 Instruction Manual
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b) You have to make ure that the timing of the rotor head i adju ted properly. The L
haped lever that keep the upper part of the wa h plate in track with the main haft
and can be adju ted by loo ening the et crew and turning it into the de ired po ition.
Plea e make ure that thi angle i correct or your helicopter will not fly traight and your
gyro will behave very unnormally.
c) Mount rotor blade . Make ure to adju t your main rotor blade tracking.
3) Te t fly
a) Carefully fly your helicopter outdoor at calm wind condition to check your etup. Adju t
your radio and gyro to fulfill your need .
b) After you are ure that all component are working perfectly, unmount the rotor head,
in tall the motor hatch a hown and mount the rotor head again.
4) Scale acce orie
a) Glue the cable cutter and antenna onto the fu elage. Do not u e cyanoacrylate
( econd glue), the fume of thi glue leave tain on painted urface .
b) There i a et of decal included, a well a a eparate heet which indicate the
location of the decal . If in doubt, plea e check online on how to in tall water decal on
cale model .

True Scale AS 350 Instruction Manual
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c) If your helicopter include a wooden de ktop tand, plea e a emble the tand a
hown. Make ure that you u e the upplied triangular wa her o the model will it in a
proper angle on the holder!

True Scale AS 350 Instruction Manual
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EXHIBIT A – MECHANICAL ASSEMBLY
NOTE: A the helicopter i readily a embled the following explo ion drawing are a guide to the
according pare part number , but al o a guide on how to etup the mechanic .
1) Swa h plate hub
2) Swa h plate
1-JX-47-00021
1-JX-47-00019
1-JX-47-00028
1-JX-47-00029
1-JX-47-00030
1-JX-47-00009
1-JX-47-00022
1-JX-47-00024
1-JX-47-00023
1-JX-47-00025
1-JX-47-00026
1-JX-47-00016
1-JX-47-00015
1-JX-47-00014
1-JX-47-00021
1-JX-47-00012
1-JX-47-00011
1-JX-47-00017
1-JX-47-00018

True Scale AS 350 Instruction Manual
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3) Rotor head
4) Main Shaft
1-JX-47-00109
1-JX-47-00102
1-JX-47-00110
1-JX-47-00105
1-JX-47-00113
1-JX-47-00104
1-JX-47-00130
1-JX-47-00122
1-JX-47-00106
1-JX-47-00112
1-JX-47-00106
1-JX-47-00108
1-JX-47-00107
1-JX-47-00109
1-JX-47-00006
1-JX-47-00007
1-JX-47-00005

True Scale AS 350 Instruction Manual
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5) Complete CCPM a y
6) Main Frame
1-JX-47-00001
1-JX-47-00000
1-JX-47-00114
1-JX-47-00000
1-JX-47-00000
1-JX-47-00051
1-JX-47-00002
1-JX-47-00000
1-JX-47-00001
1-JX-47-00003

True Scale AS 350 Instruction Manual
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7) Front ervo holder
8) Servo lever
1-JX-47-00059
1-JX-47-00054
1-JX-47-00058
1-JX-47-00057
1-JX-47-00013
1-JX-47-00027
1-JX-47-00057
1-JX-47-00014
1-JX-47-00028
1-JX-47-00055

True Scale AS 350 Instruction Manual
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9) Front Servo A y
10) Tail gearbox frame
1-JX-47-00000
1-JX-47-00025
1-JX-47-00062
1-JX-47-00015
1-JX-47-00014
1-JX-47-00049
1-JX-47-00024
1-JX-47-00060
1-JX-47-00014
1-JX-47-00063
1-JX-47-00046
1-JX-47-00045

True Scale AS 350 Instruction Manual
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11) Aft ervo holder
12) Aft ervo a y
1-JX-47-00053
1-JX-47-00054
1-JX-47-00000
1-JX-47-00052
1-JX-47-00015
1-JX-47-00054
1-JX-47-00007

True Scale AS 350 Instruction Manual
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13) Tail boom holder a y
14) Tail ervo and main gear a y
1-JX-47-00032
1-JX-47-00038
- 1-JX-47-00040
1-JX-47-00007
1-JX-47-00064
1-JX-47-00007
1-JX-47-00066
1-JX-47-00010
1-JX-47-00065
1-JX-47-00075
1-JX-47-00069
1-JX-47-00072
1-JX-47-00032
1-JX-47-00033
1-JX-47-00037
1-JX-47-00034
1-JX-47-00036
1-JX-47-00037
1-JX-47-00031
1-JX-47-00038
1-JX-47-00007
1-JX-47-00030
1-JX-47-00010
1-JX-47-00054
1-JX-47-00050
1-JX-47-00074
1-JX-47-00061
1-JX-47-00026
1-JX-47-00014
1-JX-47-00015

True Scale AS 350 Instruction Manual
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15) Main gear a y
16) Mounting the main frame
1-JX-47-00004
1-JX-47-00010
1-JX-47-00009
1-JX-47-00048

True Scale AS 350 Instruction Manual
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17) Tail frame a y
18) Tail rotor a y
1-JX-47-00082
1-JX-47-00026
1-JX-47-00030
1-JX-47-00078
1-JX-47-00030
1-JX-47-00080
1-JX-47-00032
1-JX-47-00077
1-JX-47-00076
1-JX-47-00083
1-JX-47-00032
1-JX-47-00088
1-JX-47-00054
1-JX-47-00027
1-JX-47-00085
1-JX-47-00086
1-JX-47-00091
1-JX-47-00084
1-JX-47-00115
1-JX-47-00007
1-JX-47-00094
1-JX-47-00027
1-JX-47-00093
1-JX-47-00027
1-JX-47-00000
1-JX-47-00089
1-JX-47-00099
1-JX-47-00096
1-JX-47-00095
1-JX-47-00098
1-JX-47-00097
1-JX-47-00113
1-JX-47-00092
1-JX-47-00014
1-JX-47-00096
1-JX-47-00015
1-JX-47-00087
1-JX-47-00100
1-JX-47-00090

True Scale AS 350 Instruction Manual
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EXHIBIT B SPAREPART LIST
SPAREPART NO SPAREPART
NAME
SPAREPART
NAME
GERMAN
PART NO DESCRIPTION QTY
RCH-AS350-001 SWASH
HUB
TAUMELSCHEIBEN-
MITNEHMER 1-JX-47-00019
S ash drive 1
1-JX-47-00020
Threaded sleeve M3 f. -016 1
1-JX-47-00022
Drive Arm 1
1-JX-47-00023
Drive Link 1
1-JX-47-00024
Sleeve 2x2.78x5 1
1-JX-47-00026
Ball link frame 1
1-JX-47-00025
Threaded bolt M1.5x8 1
1-JX-47-00028
Bearing holder 2x4x2.58 2
1-JX-47-00029
Washer 2x4x0.3 3
1-JX-47-00009
Scre M2x10 1
1-JX-47-00030
Scre M2x6 2
1-JX-47-00021
Set Scre M3x5 1
RCH-AS350-002 SWASH
PLATE
TAUMELSCHEIBE
3 BLATT 1-JX-47-00011
S ashplate outer ring 1
1-JX-47-00012
Bearing 17x23x4 1
1-JX-47-00013
S ashplate inner ring 1
1-JX-47-00014
Ball link 8
1-JX-47-00015
Scre M2x7 CS 8
1-JX-47-00016
Ball joint bearing 1
1-JX-47-00017
Washer 1.5x3x0.5 3
1-JX-47-00018
Scre M1.5x4 PH 3
RCH
-
AS350
-
003
2ND STAGE
GEAR SET
2. GETRIEBESTUFE
1-JX-47-00031
Secondary Shaft 1
1-JX-47-00032
Flanged bearing 3x8x3 3
1-JX-47-00033
Gear 14T 6.5B 0.7M 1
1-JX-47-00034
Gear 38T 5B 0.5M 1
1-JX-47-00035
Sleeve f. -031 1
1-JX-47-00036
One ay bearing 4x8x6 1
1-JX-47-00037
Washer 4x8x1 2
1-JX-47-00038
Sleeve 4x9x5.5 1
1-JX-47-00039
Belt pulley 1
1-JX-47-00040
Pulley fix ring 1
1-JX-47-00041
Washer 5x9x1.5 1
RCH-AS350-004 6S MOTOR 6S MOTOR 1-JX-47-00042
BL motor 2222 3800KV 1
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