Roland DWX-51D User manual

Roland DG Corporation has developed a special website introducing dental
solutions. For the latest information regarding this machine (including manu-
als), see our special Easy Shape website (http://www.rolandeasyshape.com).
Setup Guide
Read this rst
This guide describes the setup tasks and important
conditions about the installation location that must
be met in order to enable use of this machine.

Applicable EMC Standards: EN 61326-1 (Class A), EN 55011 (Class A, Group 1), EN 61000-3-2, EN 61000-3-3
This is a Class A product.
In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
This product is a Group 1 device.
Radio frequency energies in the form of electromagnetic radiation, induction, and/or electrostatic bond-
ing are not used nor deliberately emitted when processing material or during examination/analysis.
Roland DG Corporation has licensed the MMP technology from the TPL Group.
Thank you very much for purchasing this product.
To ensure correct and safe usage with a full understanding of this product's performance, please be sure to
read through this manual completely and store it in a safe location.
Unauthorized copying or transferal, in whole or in part, of this manual is prohibited.
The contents of this operation manual and the specications of this product are subject to change without
notice.
The operation manual and the product have been prepared and tested as much as possible. If you nd any
misprint or error, please inform us.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through
use of this product, regardless of any failure to perform on the part of this product.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur with
respect to any article made using this product.

1
For the USA
FEDERAL COMMUNICATIONS COMMIS-
SION RADIO FREQUENCY INTERFER-
ENCE STATEMENT
This equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules.
These limits are designed to provide reasonable protec-
tion against harmful interference when the equipment is
operated in a commercial environment.
This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accor-
dance with the instruction manual, may cause harmful
interference to radio communications.
Operation of this equipment in a residential area is
likely to cause harmful interference in which case the
user will be required to correct the interference at his
own expense.
Unauthorized changes or modication to this system
can void the users authority to operate this equipment.
Use only I/O cables that have been designed and manu-
factured specically for this device.
NOTICE
Grounding Instructions
In the event of a malfunction or breakdown, ground-
ing provides a path of least resistance for electric
current to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equipment-
grounding conductor and a grounding plug. The plug
must be plugged into a matching outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Do not modify the plug provided - if it will not t the
outlet, have the proper outlet installed by a qualied
electrician.
Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. The con-
ductor with insulation having an outer surface that is
green with or without yellow stripes is the equipment-
grounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualied electrician or service personnel
if the grounding instructions are not completely under-
stood, or if in doubt as to whether the tool is properly
grounded.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the
tool's plug.
Repair or replace damaged or worn cord immediately.
For California
WARNING: This product can expose you to chemicals including lead, which is known to the State
of California to cause cancer and birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.
Manufacturer:
ROLAND DG CORPORATION
1-6-4 Shinmiyakoda, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 431-2103 JAPAN
The importer in the EU:
Roland DG Europe Holdings B.V.
Prof. J.H. Bavincklaan 2, 1183 AT, Amstelveen, The Netherlands
Roland DG Corp. has licensed the MMP technology from the TPL Group.
CAN ICES-3 (A)/NMB-3(A)
For Canada
For EU Countries

2
Operating Instructions
KEEP GUARDS IN PLACE and in working order.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
DON'T USE IN DANGEROUS ENVIRONMENT.
Don't use power tools in damp or wet locations, or
expose them to rain. Keep work area well lighted.
KEEP CHILDREN AWAY. All visitors should be kept
safe distance from work area.
MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starker keys.
DON'T FORCE TOOL. It will do the job better and
safer at the rate for which it was designed.
USE RIGHT TOOL. Don't force tool or attachment to
do a job for which it was not designed.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An under-
sized cord will cause a drop in line voltage resulting in
loss of power and overheating.
WEAR PROPER APPAREL. Do not wear loose cloth-
ing, gloves, neckties, rings, bracelets, or other jewelry
which may get caught in moving parts. Nonslip foot-
wear is recommended. Wear protective hair covering
to contain long hair.
USE SAFETY GLASSES, face or dust mask if cutting
or cleaning operation is dusty. Everyday eyeglasses
only have impact resistant lenses, they are NOT safety
glasses.
SECURE WORK. Use clamps or a vise to hold work
when practical.
DON'T OVERREACH. Keep proper footing and bal-
ance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow in-
structions for lubricating and changing accessories.
DISCONNECT TOOLS before servicing; when
changing accessories, such as blades, bits, cutters, and
the like.
REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off position be-
fore plugging in.
USE RECOMMENDED ACCESSORIES. Consult
the owner's manual for recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool is un-
intentionally contacted.
CHECK DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function - check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other condi-
tions that may affect its operation. A guard or other
part that is damaged should be properly repaired or
replaced.
NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don't leave tool until it comes
to a complete stop.
USE POWER SUPPLY CORD WHICH IS AT-
TACHED WITH PRODUCTS. do not use other
power supply cord.
PERFORM CLEANING USING A DUST
COLLECTOR OR A COMMERCIALLY
AVAILABLE BRUSH. Never use a solvent such as
gasoline, alcohol, or thinner to perform cleaning.
CONNECT THE USB CABLE TO THE
COMPUTER (Certied with IEC/EN60950-1) with
the suitable ammability rating which was estimated
by IEC/EN61010-1 3rd Edition (Cl. 9).
USE AN EXTERNAL CABLE AND A DUST
COLLECTOR with the suitable ammability rating
which was estimated by IEC/EN61010-1 3rd Edition
(Cl. 9).

3
Contents
Contents........................................................................................................3
Machine Highlights........................................................................................4
What You Can Do with This Machine......................................................................................... 4
Documentation Included with the Machine .......................................................................... 4
To Ensure Safe Use.................................................................................5
Pour utiliser en toute sécurité................................................................12
Important Notes on Handling and Use ........................................................19
Part Names and Functions..........................................................................20
Preparing the Machine for Use ...................................................................23
STEP 1: Checking the Included Items......................................................................................23
STEP 2: Preparing Separate Items.............................................................................................24
STEP 3: Deciding on an Installation Site.................................................................................26
STEP 4: Removing the Retainers ...............................................................................................27
STEP 5: Attaching the Dust Collector Hose...........................................................................29
STEP 6: Attaching the Regulator ...............................................................................................31
STEP 7: Connecting the Cable....................................................................................................33
STEP 8: Installing the Software..................................................................................................34
STEP 9: Running In the Spindle .................................................................................................38
STEP 10: Correcting the Milling Machine...............................................................................39
Connecting Multiple Units ..........................................................................43
Connection Method ......................................................................................................................43
Specications ..............................................................................................46
Power Rating and Serial Number Locations .........................................................................46
Expansion Connector Specication........................................................................................46
Coordinates ......................................................................................................................................47
Dimensional Drawings ................................................................................................................47
Specications...................................................................................................................................49
System Requirements for USB Connection...........................................................................49
Company names and product names are trademarks or registered trademarks of their respective holders.
http://www.rolanddg.com/
Copyright © 2015-2017 Roland DG Corporation

4
Machine Highlights
What You Can Do with This Machine
This machine is a dental cutting and milling machine that uses Zirconia, PMMA, PEEK, Composite resin, and
Wax to make dental prostheses, including crowns, copings, and bridges.
Installing and setting up the exclusive software on your computer and connecting your computer to this
machine enables you to create high-quality dental prostheses.
For the latest information regarding this machine (including manuals), see our special Easy Shape website
(http://www.rolandeasyshape.com).
Documentation Included with the Machine
The following documentation is included with the machine.
DWX-51D
Setup Guide (this manual)
• Machine installation procedure
• Software installation procedure
User's Manual
(electronic-format manual)
• Software operation procedure
• Milling procedure using the machine
• Maintenance procedure
Be sure to read this rst.
You can nd the manual on the included
Roland Software Package CD.
P. 37"How to View the Electronic-Format Manual"

5
To Ensure Safe Use
Improper handling or operation of this machine may result in injury or damage to property. Points
which must be observed to prevent such injury or damage are described as follows.
About WARNING and CAUTION Notices
WARNING Used for instructions intended to alert the user to the risk of death or
severe injury should the unit be used improperly.
CAUTION
Used for instructions intended to alert the user to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse eects caused with
respect to the home and all its furnishings, as well as to domestic animals
or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings.
The specic meaning of the symbol is determined by the design contained within the
symbol.
The symbol at left means “danger of electrical shock.”
The symbol alerts the user to items that must never be carried out (are forbidden).
The specic meaning of the symbol is determined by the design contained within the
symbol.
The symbol at left means the unit must never be disassembled.
The symbol alerts the user to things that must be carried out.
The specic meaning of the symbol is determined by the design contained within the
symbol.
The symbol at left means the power-cord plug must be unplugged from the outlet.

To Ensure Safe Use
6
Incorrect operation may cause injury
WARNING
Always unplug the power cord when at-
taching or removing parts and optional
parts and when performing cleaning or
maintenance that does not require the ma-
chine to be connected to a power source.
Attempting such operations while the ma-
chine is connected to a power source may
result in injury or electrical shock.
Keep children away from the machine.
The machine includes areas and compo-
nents that pose a hazard to children and
may result in injury, blindness, choking, or
some other serious accident.
Never attempt to disassemble, repair, or
modify the machine.
Doing so may result in re, electrical shock,
or injury. Entrust repairs to a trained service
technician.
Be sure to follow the operation proce-
dures described in the user's manual.
Never allow anyone unfamiliar with the us-
age or handling of the machine to touch it.
Incorrect usage or handling may lead to an
accident.
Never operate the machine while tired or
after ingesting alcohol or any medication.
Operation requires unimpaired judgment.
Impaired judgment may result in an accident.
Conduct operations in a clean, brightly
lit location.
Working in a location that is dark or cluttered
may lead to an accident, such as becoming
caught in the machine as the result of an
inadvertent stumble.
WARNING
Never climb or lean on the machine.
The machine is not made to support a per-
son. Climbing or leaning on the machine
may dislodge components and cause a slip
or fall, resulting in injury.
Be careful around the milling tool.
The milling tool is sharp. Broken milling
tools are also dangerous. To avoid injury,
exercise caution.
Never use a milling tool that has become
dull. Perform frequent maintenance to
keep the machine in good working order.
Unreasonable usage may result in re or injury.
Never operate the machine if the cover
is cracked or broken.
Doing so may result in injury. If the cover is
cracked or broken, contact your authorized
Roland DG Corporation dealer.
CAUTION
Remove the milling bur before perform-
ing replacement work.
Contact with the blade may cause injury.

To Ensure Safe Use
7
CAUTION
Unloading and placement are operations
that must be performed by 4 persons or
more.
Tasks that require undue effort when per-
formed by a small number of persons may
result in physical injury. Also, if dropped,
such items may cause injury.
CAUTION
Install the machine in a location that is
level, stable, and able to bear the weight
of the machine.
The total weight of the machine may reach
70 kg (155 lb.) or more. Installation in an
unsuitable location may cause a major ac-
cident, including tip over, fall, or collapse.
Milling waste and workpieces are ammable and toxic.
WARNING
Never attempt to mill magnesium or any
other such ammable material.
Fire may occur during milling.
Never attempt to mill metal, carbon, or
any other such conductive material.
Fire may occur during milling.
Keep open ame away from the work area.
Milling waste may ignite. Powdered material
is extremely ammable, and even metal
material may catch re.
WARNING
Never use a vacuum cleaner to clean up
milling waste.
Picking up ne cuttings using an ordinary vac-
uum cleaner may result in re or explosion.
Wear dust goggles and a mask. Wash away
any milling waste that gets on your hands.
Accidentally swallowing or inhaling milling
waste may be hazardous to your health.
CAUTION
Never attempt operation while wearing
a necktie, necklace, or loose clothing.
Bind long hair securely. When perform-
ing operations while wearing gloves,
exercise sufcient caution to prevent
entanglement in the machine.
Such items may become caught in the ma-
chine, resulting in injury.
Danger of pinching, entanglement, and burns
WARNING
Securely fasten the milling tool and work-
piece in place. After securing in place,
make sure no spanners or other articles
have been left behind inadvertently.
Otherwise, such articles may be thrown from
the machine with force, posing a risk of injury.
Do not touch the spindle unit or the sur-
rounding areas immediately after milling
has ended.
Doing so may result in burns..
This is a heavy machine.

To Ensure Safe Use
8
WARNING
Connect to an electrical outlet that com-
plies with this machine’s ratings (for
voltage, frequency, and current).
Incorrect voltage or insufcient current may
cause re or electrical shock.
If sparking, smoke, burning odor, un-
usual sound, or abnormal operation oc-
curs, immediately unplug the power cord.
Never use if any component is damaged.
Continuing to use the machine may result in re,
electrical shock, or injury.
Contact your authorized Roland DG Corp. dealer.
Never use outside or in any location
where exposure to water or high humidity
may occur. Do not touch the power cord,
plug, or electrical outlet with wet hands.
Doing so may result in re or electrical shock.
Never allow any foreign object to get inside.
Never expose the machine to liquid spills.
Inserting objects such as coins or matches
or allowing beverages to be spilled into the
ventilation ports may result in re or electrical
shock. If anything gets inside, immediately
disconnect the power cord and contact your
authorized Roland DG Corporation dealer.
Never place any ammable object nearby.
Never use a combustible aerosol spray
nearby. Never use in a location where
gases can accumulate.
Combustion or explosion may occur.
Handle the power cord, plug, and electri-
cal outlet correctly and with care. Never
use any damaged article.
Using a damaged article may result in re
or electrical shock.
For accessories (optional and consumable
items, power cord, and the like), use only gen-
uine articles compatible with this machine.
Incompatible items may lead to an accident.
Danger of electrical short, electrical shock, or re
WARNING
When using an extension cord or power
strip, use one that adequately satises
the machine's ratings (for voltage, fre-
quency, and current).
Use of multiple electrical loads on a single
electrical outlet or use of a lengthy extension
cord may cause re.
Position so that the power plug is within
immediate reach at all times.
This is to enable quick disconnection of the
power plug in the event of an emergency. In-
stall the machine next to an electrical outlet.
Also, provide enough empty space to allow
immediate access to the electrical outlet.
Never use the machine for any purpose
for which it is not intended, and never
use the machine in an undue manner that
exceeds its capacity.
Doing so may result in injury or re.
Do not use the supplied power cord for
other products.
If the machine is not used for long hours,
disconnect the power cord.
This prevents an accident caused by unex-
pected electric leakage or unintentional start
of the machine.
Connect to ground.
This can prevent re or electrical shock due to
current leakage in the event of a malfunction.
Never use cutting oil.
This machine was not designed for the ow
of cutting oil. Oil may get inside the machine
and cause re or electrical shock.
Never use a pneumatic blower.
This machine is not compatible with a pneu-
matic blower. Milling waste may get inside the
machine and cause re or electrical shock.
Never use a solvent such as gasoline,
alcohol, or thinner to perform cleaning.
Doing so may cause a re.