Rosemount 3051SMV User manual

www.rosemount.com
¢00825-0100-4801J¤
Quick Installation Guide
00825-0100-4803, Rev BA
April 2011 Rosemount 3051SMV
Rosemount 3051S MultiVariable™
Transmitter
Rosemount 3051SF Series Flowmeter
MultiVariable Transmitter
Step 1: Mount the Transmitter
Step 2: Consider Housing Rotation
Step 3: Set Switches
Step 4: Connect Wiring and Power Up
Step 5: Flow Configuration
Step 6: Verify Device Configuration
Step 7: Trim the Transmitter
Product Certifications
Start
End
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Rosemount 3051SMV
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© 2011 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the
Rosemount logotype are registered trademarks of Rosemount Inc.
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process Management
GmbH & Co. OHG
Argelsrieder Feld 3
82234 Wessling
Germany
T 49 (8153) 9390, F49 (8153) 939172
Emerson Process Management
Asia Pacific Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Beijing Rosemount Far East Instrument
Co., Limited
No. 6 North Street, Hepingli, Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586
IMPORTANT NOTICE
This installation guide provides basic guidelines for the Rosemount 3051S MultiVariable
transmitter (reference manual document number 00809-0100-4803). It also provides the
basic 3051S MultiVariable transmitter configuration guidelines for the 3051SFA (reference
manual document number 00809-0100-4809), 3051SFC (reference manual document
number 00809-0100-4810), and 3051SFP (reference manual document number
00809-0100-4686). It does notprovide instructions for diagnostics, maintenance, service, or
troubleshooting. Refer to the 3051S MultiVariable transmitter reference manual for more
instruction. All documents are available electronically at
www.emersonprocess.com/rosemount.
WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance with the
appropriate local,national, and international standards, codes, and practices. Please review
the approvals section of the 3051S MultiVariable transmitter reference manual
(00809-0100-4803) for any restrictions associated with a safe installation.
• Before connecting a Field communicator in an explosive atmosphere, ensure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• In an Explosion-proof/Flameproof installation, do not remove the transmitter covers
when power is applied to the unit.
Process leaks may cause harm or result in death.
• Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be present on leads
can cause electrical shock.
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STEP 1: MOUNT THE TRANSMITTER
Liquid Flow Applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the
drain/vent valves are oriented
upward.
Gas Flow Applications
1. Place taps in the top or side of
the line.
2. Mount beside or above the taps.
Steam Flow Applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
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Mounting Brackets
Coplanar™Flange
Traditional Flange
Pipe MountPanel Mount
Pipe Mount
Panel Mount
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Bolting Considerations
If the transmitter installation requires assembly of a process flange,
manifold, or flange adaptors, follow these assembly guidelines to
ensure a tight seal for optimal performance characteristics of the
transmitter. Only use bolts supplied with the transmitter or sold by
Emerson Process Management as spare parts. Figure 1 illustrates
common transmitter assemblies with the bolt length required for
proper transmitter assembly.
Figure 1. Common Transmitter Assemblies
4 x 1.75-in.
(44 mm)
4 x 2.88-in.
(73 mm)
A. Transmitter with
Coplanar Flange
B. Transmitter with
Coplanar Flange and
Optional Flange
Adapters
C. Transmitter with
Traditional Flange and
Optional Flange
Adapters
D. Transmitter with
Coplanar Flange
and Optional
Manifold and Flange
Adapters
4 x 1.75-in.
(44 mm) 4 x 1.50-in.
(38 mm)
4 x 1.75-in.
(44 mm)
4 x 2.25-in.
(57 mm)
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Bolts are typically carbon steel or stainless steel. Confirm the material
by viewing the markings on the head of the bolt and referencing
Figure 3. If bolt material is not shown in Figure 3, contact the local
Emerson Process Management representative for more information.
Use the following bolt installation procedure:
1. Carbon steel bolts do not require lubrication and the stainless steel
bolts are coated with a lubricant to ease installation. However, no
additional lubricant should be applied when installing either type of
bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern.
See Figure 3 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing
pattern. See Figure 3 for final torque value.
5. Verify that the flange bolts are protruding through the module
isolator plate before applying pressure.
Figure 2. Module Isolator Plate
Figure 3. Torque Values for the Flange and Flange Adapter Bolts
Bolt Material Head Markings Initial Torque Final Torque
Carbon Steel
(CS) 300 in.-lbs. 650 in.-lbs.
Stainless Steel
(SST) 150 in.-lbs. 300 in.-lbs.
Module Isolator Plate
Bolt
B7M
316
316
316
SW
316
STM
316
R
B8M
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O-rings with Flange Adaptors
WARNING
Whenever the flange or adapters are removed, visually inspect the
o-rings. Replace them if there are any signs of damage, such as nicks
or cuts. If the o-rings are replaced, re-torque the flange bolts and
alignment screws after installation to compensate for seating of the
o-rings.
Failure to install proper flange adapter O-rings may cause process leaks, which
can result in death or serious injury. The two flange adapters are distinguished
by unique O-ring grooves. Only use the O-ring that is designed for its specific
flange adapter, as shown below.
Rosemount 3051S / 3051 / 2051 / 3095
Rosemount 1151
Flange Adapter
O-ring
Flange Adapter
O-ring
PTFE Based
Elastomer
PTFE
Elastomer
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STEP 2: CONSIDER HOUSING ROTATION
To improve field access to wiring or to
better view the optional LCD display: Figure 4. Transmitter Housing
Set Screw
1. Loosen the housing rotation set
screw.
2. Turn the housing up to 180° left or
right of its original (as shipped)
position.
3. Retighten the housing rotation set
screw.
NOTE
Do not rotate the housing more than 180° without first performing a
disassembly procedure (see Section 4 of the 3051S MultiVariable transmitter
reference manual (00809-0100-4803) for more information). Over-rotation
may sever the electrical connection between the sensor module and the
feature board electronics.
Housing Rotation Set Screw
(3/32-in.)
Feature
Board
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STEP 3: SET SWITCHES
The transmitter’s default configuration sets the alarm condition to high
(HI) and the security to off.
1. If the transmitter is installed, secure the loop and remove power.
2. Remove the housing cover opposite the field terminals side. Do not
remove the housing cover in explosive environments.
3. Slide the security and alarm switches into the preferred position by
using a small screwdriver.
4. Reinstall the housing cover so that metal contacts metal to meet
explosion-proof requirements.
Figure 5. Transmitter Switch Configuration
Alarm
Security
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STEP 4: CONNECT WIRING AND POWER UP
NOTE
Do not connect the power across the test terminals. Power could damage the
test diode in the test connection. Twisted pairs yield best results. Use 24 AWG to
14 AWG wire and do not exceed 5,000 feet (1500 meters).
Use the following steps to wire the transmitter:
1. Remove the cover on the field terminals side of the housing.
2. Connect the positive lead to the “PWR/COMM +” terminal, and the
negative lead to the “PWR/COMM –” terminal.
3. If the optional process temperature input is not installed, plug and
seal the unused conduit connection. If the optional process
temperature input is being utilized, see “Install Optional Process
Temperature Input (Pt 100 RTD Sensor)” on page 13 for more
information.
IMPORTANT NOTICE
4. If applicable, install wiring with a drip loop. Arrange the drip loop
so the bottom is lower than the conduit connections and the
transmitter housing.
5. Reinstall the housing cover and tighten so that metal contacts
metal to meet explosion-proof requirements.
When the enclosed pipe plug is utilized in the conduit opening, it must be
installed with a minimum engagement of five threads in order to comply with
explosion-proof requirements. Refer to the 3051S MultiVariable transmitter
reference manual (document number 00809-0100-4803) for more information.
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Figure 6 shows the wiring connections necessary to power a 3051S
MultiVariable transmitter and enable communications with a hand-held
Field Communicator.
Conduit Electrical Connector Wiring (Option GE or GM)
For 3051S MultiVariable transmitters with conduit electrical connectors
GE or GM, refer to the cordset manufacturer’s installation instructions
for wiring details. For FM Intrinsically Safe, Division 2 hazardous
locations, install in accordance with Rosemount drawing 03151-1009
to maintain outdoor rating (NEMA 4X and IP66.) See Appendix B of
the 3051S MultiVariable transmitter reference manual
(00809-0100-4803).
Figure 6. Transmitter Wiring
3051SMVwithoutOptionalProcess
Temperature Connection 3051SMV with Optional Process Temperature Connection
NOTE
Installation of the transient protection terminal block does not provide transient
protection unless the 3051S MultiVariable transmitter housing is properly
grounded.
RL 250
Power
Supply
Power
Supply
RL 250
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Power Supply
The dc power supply should provide power with less than two percent
ripple. The total resistance load is the sum of the resistance of the
signal leads and the load resistance of the controller, indicator, intrinsic
safety barriers, and related components.
Figure 7. Load Limitation
3051S MultiVariable Transmitter
Maximum Loop Resistance = 43.5 x (Power Supply Voltage – 12.0)
HART communication requires a minimum
loop resistance of 250  .
Voltage (Vdc)
Load (Ohms)
Operating
Region
1322
1000
500
012.0 20 30 42.4
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Install Optional Process Temperature Input
(Pt 100 RTD Sensor)
NOTE
To meet ATEX/IECEx Flameproof certification, only ATEX/IECEx Flameproof
Cables (Temperature Input Code C30, C32, C33, or C34) may be used.
1. Mount the Pt 100 RTD Sensor in the appropriate location.
NOTE
Use shielded four-wire cable for the process temperature connection.
2. Connect the RTD cable to the 3051S MultiVariable transmitter by
inserting the cable wires through the unused housing conduit and
connect to the four screws on the transmitter terminal block. An
appropriate cable gland should be used to seal the conduit opening
around the cable.
3. Connect the RTD cable shield wire to the ground lug in the
housing.
Figure 8. 3051S MultiVariable Transmitter RTD Wiring Connection
RTD Cable Assembly
Wires
Red
White
Pt 100
RTD
Sensor
Ground Lug
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STEP 5: FLOW CONFIGURATION
Engineering Assistant 6.1 or Later
The 3051SMV Engineering Assistant 6.1 or later is PC-based software
that performs configuration, maintenance, diagnostic functions, and
serves as the primary communication interface to the 3051S
MultiVariable transmitter with the Fully Compensated Mass and
Energy Flow Feature Board.
The 3051SMV Engineering Assistant software is required to complete
the flow configuration.
Installation and Initial Setup
The following are the minimum system requirements to install the
3051SMV Engineering Assistant software:
• Pentium-grade Processor: 500 MHz or faster
• Operating System: Windows 2000(32-bit), Windows XP
Professional (32-bit), or Windows 7 (32-bit)
• 256 MB RAM
• 100 MB free hard disk space
• RS232 serial port or USB port (for use with HART modem)
• CD-ROM
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Installing 3051SMV Engineering Assistant 6.1 or Later
1. Uninstall any existing versions of Engineering Assistant 6 currently
installed on the PC.
2. Insert the new Engineering Assistant disk into the CD-ROM.
3. Windows should detect the presence of a CD and start the
installation program. Follow the on-screen prompts to finish the
installation. If Windows does not detect the CD, use Windows
Explorer or My Computer to view the contents of the CD-ROM, and
then double click the SETUP.EXE program.
4. A series of screens (Installation Wizard) will appear and assist in
the installation process. Follow the on-screen prompts. It is
recommended to use the default installation settings.
NOTE
Engineering Assistant versions 6.1 or later require the use of Microsoft®.NET
Framework version 2.0 or later. If .NET version 2.0 is not currently installed, the
software will be automatically installed during the Engineering Assistant
installation. Microsoft .NET version 2.0 requires an additional 200 MB of disk
space.
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Connecting to a Personal Computer
Figure 9 shows how to connect a computer to a 3051S MultiVariable
transmitter.
Figure 9. Connecting a PC to the 3051S MultiVariable Transmitter
1. Remove the cover from the field terminals side of the housing.
2. Power the device as outlined in “Step 4: Connect Wiring and Power
Up.”
3. Connect the HART modem cable to the PC.
4. On the side of the transmitter marked “Field Terminals,” connect
the modem mini-grabbers to the two terminals marked
“PWR/COMM.”
5. Launch the 3051SMV Engineering Assistant software. For more
information on launching software, see “Launching Engineering
Assistant 6.1 or Later” on page 20.
6. Once the configuration is complete, replace cover and tighten until
metal contacts metal to meet explosion-proof requirements.
3051SMV without Optional
Process Temperature Connection 3051SMV with Optional Process Temperature Connection
RL 250
Power
Supply
Modem
Power
Supply
RL 250
Modem
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Flow Configuration
The 3051SMV Engineering Assistant is designed to guide the user
through the setup of the flow configuration for a 3051S MultiVariable
transmitter. The flow configuration screens allow the user to specify
the fluid, operating conditions, and information about the primary
element, including inside pipe diameter. This information will be used
by the 3051SMV Engineering Assistant software to create flow
configuration parameters that will be sent to the transmitter or saved
for future use.
Online and Offline Modes
The Engineering Assistant software can be used in two modes: Online
and Offline. In Online mode, the user can receive the configuration
from the transmitter, edit the configuration, send the changed
configuration to the transmitter, or save the configuration to a file. In
Offline mode, the user can create a new flow configuration and save
the configuration to a file or open and modify an existing file.
The following pages provide instructions on creating a new flow
configuration in Offline Mode. For more information on other
functionality, see the 3051S MultiVariable transmitter reference
manual (00809-0100-4803).
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Basic Navigation Overview
Figure 10. Engineering Assistant Basic Navigation Overview
The Engineering Assistant software can be navigated in a variety of
ways. The numbers below correspond to the numbers shown in
Figure 10.
1. The navigation tabs contain the flow configuration information. In
Offline mode, each tab will not become active until the required
fields on the previous tab are completed. In Online mode, these
tabs will be functional at all times.
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2. The Reset button will return each field within all of the flow
configuration tabs (Fluid Selection,Fluid Properties,and Primary
Element Selection) to the values initially displayed at the start of
the configuration.
a. In Online Mode, the values will return to the initial values
received from the device before the start of the configuration.
b. If editing a previously saved flow configuration, the values will
return to those that were last saved. If starting a new flow
configuration, all entered values will be erased.
3. The Back button is used to step backward through the flow
configuration tabs.
4. The Next button is used to step forward through the flow
configuration tabs. In Offline mode, the Next button will not
become active until all required fields on the current page are
completed.
5. The Help button can be clicked at any time to get a detailed
explanation of the information that is required on the current
configuration tab.
6. Any configuration information that needs to be entered or reviewed
will appear in this portion of the screen.
7. These menus navigate to the Configure Flow, Basic Setup,
Device, Variables, Calibration, and Save/Send Configuration
tabs.
8. These buttons navigate to Config/Setup, Device Diagnostics or
Process Variables sections.
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Launching Engineering Assistant 6.1 or Later
Flow configuration for the 3051S MultiVariable transmitter is achieved
by launching the Engineering Assistant software from the START
Menu.
1. Select the Start menu > All Programs > Engineering Assistant.
Engineering Assistant will open to the screen shown in Figure 11.
2. Click the Offline button located in the lower right hand corner of the
screen shown in Figure 11.
Figure 11. Engineering Assistant Device Connection screen
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